The present disclosure relates to a method for disassembling a developing device used for copiers, printers, and other electrophotographic image forming apparatuses, and to a method for recycling the developing device.
Electrophotographic image forming apparatuses (image forming apparatuses) refer to apparatuses for forming an image on a recording medium using an electrophotographic imaging forming process. Examples of image forming apparatuses include electrophotographic copiers, electrophotographic printers (e.g., light emitting diode (LED) printers, and laser beam printers), facsimiles, and word processors.
A developing device includes a developing unit which acts on an electrophotographic photosensitive member (photosensitive member). The developing device may be configured as a cartridge detachably from and attachably to the apparatus main body of an image forming apparatus.
The cartridge is configured to be detachably from and attachably to the apparatus main body of an image forming apparatus. Examples of cartridges include process cartridges. A process cartridge refers to a cartridge including a photosensitive member and a process unit which acts on the photosensitive member. Examples of process units include developing units, charging units, and cleaning units. Other examples of the cartridge include cartridges having a developing unit (developing cartridge). In such a cartridge system, maintenance of the image forming apparatus can be done by changing the cartridges.
A developing device wears in the course of developing an electrostatic latent image on a photosensitive member by using a developer. When the developing device wears to such an extent that it can no longer form an image having a satisfactory image quality for a user, the life of the developing device ends.
A developing device that has come to the end of its life may be remerchandised. Japanese Patent Application Laid-Open No. 2009-288286 discusses a method for refilling a cartridge with a developer, replacing various parts, and cleaning parts with developer adhering thereto.
Japanese Patent Application Laid-Open No. 2009-288286 discusses a cartridge in which a regulation member (developing blade) for regulating a developer is fixed to a frame by using fixing members (screws). The developing blade is removed from the frame after removing the screws.
Japanese Patent Application Laid-Open No. 2017-156474 discusses a method for fixing a collecting member to a developing blade, thus preventing leak of the developer. The collecting member has a storage portion for storing a developer scattered from the developing blade.
A developing device may include a regulation member for regulating a developer, fixed to a frame by a fixing member, and a cover member attached to the regulation member so as to cover the fixing member.
An aspect of the present disclosure is directed to offering a method for disassembling a developing device including a regulation member and a cover member. The regulation member is configured to regulate a developer, and is fixed to a frame of the developing device with a fixing member. The cover member is attached to the regulation member so as to cover the fixing member. More specifically, the present disclosure is directed to offering a method for removing the regulation member from the frame even if the cover member covers the fixing member.
According to an aspect of the present disclosure, there is provided a method for disassembling a developing device. The developing device includes a frame configured to store a developer, a developer bearing member configured to bear the developer, the developer bearing member being rotatably supported by the frame, a regulation member including a regulation portion configured to regulate the developer borne by the developer bearing member, and a supporting portion configured to support the regulation portion, a fixing member configured to fix the regulation member to the frame, the fixing member having a holding portion configured to hold the regulation member, the holding portion being disposed so that the regulation member is sandwiched between the holding portion and the frame, and a cover member having a cover portion attached to the regulation member and configured to cover at least a part of the holding portion. The disassembling method includes cover removing for removing at least a part of the cover portion to reduce the size of a region of the holding portion covered by the cover portion, removing the fixing member from the frame, and removing the regulation member from the frame.
Further features and aspects of the present disclosure will become apparent from the following description of example embodiments with reference to the attached drawings.
(Overall Configuration of Example Image Forming Apparatus)
Firstly, an overall configuration of an electrophotographic image forming apparatus (hereinafter referred to as an image forming apparatus) 100 will be described below with reference to
As illustrated in
As illustrated in
The drum cartridges 9Y, 9M, 9C, and 9K include electrophotographic photosensitive members (hereinafter referred to as photosensitive drums) 1a, 1b, 1c, and 1d, respectively, as image bearing members for bearing electrostatic latent images. Process units including charging rollers 2a, 2b, 2c, and 2d (charging rollers 2) as charging members are disposed around the photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1), respectively. Cleaning members 6a, 6b. 6c, and 6d (cleaning members 6) are disposed around the photosensitive drums 1a, 1b, 1c, and 1d, respectively. The charging rollers 2a, 2b, 2c, and 2d charges a surface of the photosensitive drums 1a, 1b, 1c, and 1d, respectively. As discussed below, electrostatic latent images formed on the photosensitive drums 1 (1a, 1b, 1c, and 1d) are developed by toner as a developer, and toner images are formed on the photosensitive drums 1 (1a, 1b, 1c, and 1d). After toner images formed on the photosensitive drums 1a, 1b, 1c, and 1d have been transferred to a recording medium S, the cleaning members 6a, 6b, 6c, and 6d remove toner remaining on the photosensitive drums 1a, 1b, 1c, and 1d, respectively.
The developing cartridges 4Y, 4M, 4C, and 4K (developing cartridges 4) include developing rollers 25a, 25b, 25c, and 25d (developing rollers 25) as developer bearing members for bearing toner, respectively. The developing cartridges 4Y, 4M, 4C, and 4K (developing cartridges 4) include developing blades 35Y, 35M, 35C, and 35K (developing blades 35) as regulation members, respectively. Electrostatic latent images formed on the photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1) are developed by the developing rollers 25a, 25b, 25c, and 25d (developing rollers 25), respectively. Thus, toner images of respective colors are formed on the photosensitive drums 1 (1a, 1b, 1c, and 1d).
According to the example embodiment, the drum cartridges 9Y, 9M, 9C, and 9K (drum cartridges 9) are configured to be detachably from and attachably to the apparatus main body 10 along the axial line direction of the photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1), respectively. The developing cartridges 4Y, 4M, 4C, and 4K (developing cartridges 4) are configured to be detachably from and attachably to the apparatus main body 10 along the axial line direction of the developing rollers 25a, 25b, 25c, and 25d (developing rollers 25), respectively. In the attachment direction of the drum cartridges 9 and the developing cartridges 4, the upstream side is defined as the front side, and the downstream side is defined as the rear side.
The apparatus main body 10 includes a scanner unit 3 as an exposure apparatus. The scanner unit 3 is disposed below the drum cartridges 9 and the developing cartridges 4. The photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1) charged by the charging rollers 2a, 2b, 2c, and 2d (charging rollers 2) are exposed by the scanner unit 3. Thus, electrostatic latent images corresponding to image information are formed on the photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1).
A cassette 17 storing recording media S, such as paper, is attached to the apparatus main body 10. The cassette 17 is disposed under the scanner unit 3.
The apparatus main body 10 includes a feed roller 54, a conveyance roller pair 76, and a registration roller pair 55. The feed roller 54 separates the recording media S stored in the cassette 17 and feeds the media one by one. The conveyance roller pair 76 conveys the fed recording medium S. The registration roller pair 55 synchronizes the electrostatic latent images formed on the photosensitive drums 1 with the recording medium S.
An intermediate transfer unit 5 as an intermediate transfer member is also attached to the apparatus main body 10. The intermediate transfer unit 5 is disposed above the drum cartridges 9 and the developing cartridges 4. Toner images formed on each of the photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1) are transferred to the intermediate transfer unit 5. The intermediate transfer unit 5 includes a drive roller 56, a driven roller 57, primary transfer rollers 58a, 58b, 58c, and 58d (primary transfer rollers 58), and a facing roller 59. The intermediate transfer unit 5 further includes a transfer belt 14.
The primary transfer rollers 58a, 58b, 58c, and 58d are disposed at positions facing the photosensitive drums 1a, 1b, 1c, and 1d, respectively. The facing roller 59 is disposed at a position facing a second transfer roller 69 (described below). During the image forming operation, the transfer belt 14 circularly moves in the direction of an arrow N (indicated in
When the primary transfer rollers 58a, 58b, 58c, and 58d (transfer rollers 58) are applied with a voltage, toner images are transferred from the photosensitive drums 1a, 1b, 1c, and 1d (photosensitive drums 1) to the transfer belt 14, respectively. When the facing roller 59 and the second transfer roller 69 are applied with a voltage, a toner image is transferred from the transfer belt 14 to the recording medium S.
The apparatus main body 10 further includes a fixing unit 74. The recording medium S with the toner image formed thereon is upwardly conveyed and then pressurized and heated by the fixing unit 74. The toner image is fixed to the recording medium S and then discharged to a discharge unit 75 by a discharging roller 72.
(Example Attaching Drum Cartridge and Developing Cartridge)
A configuration where a drum cartridge 9 and a developing cartridge 4 are inserted into the apparatus main body 10 of the image forming apparatus 100 will be described below with reference to
The drum cartridges 9Y, 9M, 9C, and 9K (drum cartridges 9) are inserted into openings 101a, 101b, 101c, and 101d (openings 101) of the apparatus main body 10, respectively. The developing cartridges 4Y, 4M, 4C, and 4K (developing cartridges 4) are inserted into openings 101a, 101b, 101c, and 101d of the apparatus main body 10, respectively. The drum cartridges 9 (9Y, 9M, 9C, and 9K) and the developing cartridges 4 (4Y, 4M, 4C, and 4K) are inserted from a near side to a depth side in a direction indicated by an arrow F illustrated in
According to the example embodiment, the developing cartridges 4 and the drum cartridges 9 can be detachably from and attachably to the apparatus main body 10 independently of each other. In a state where the developing cartridges 4 and the drum cartridges 9 are attached to the apparatus main body 10, the rotation axis direction of the developing rollers 25 and the rotation axis direction of the photosensitive drums 1 are parallel to each other.
(Example Drum Cartridges)
The drum cartridges 9Y. 9M, 9C, and 9K (drum cartridges 9) will be described below with reference to
As illustrated in
As illustrated in
As illustrated in
When the driving force of an apparatus main body drive motor (not illustrated) as a drive source is transmitted to the drum coupling 16 of the drum cartridge 9, the photosensitive drum 1 rotates according to the image forming operation. As illustrated in
(Example Developing Cartridges)
The developing cartridges 4Y, 4M, 4C, and 4K (developing cartridges 4) will be described below with reference to
The developing cartridge 4Y storing yellow toner, the developing cartridge 4M storing magenta toner, the developing cartridge 4C storing cyan toner, and the developing cartridge 4K storing black toner have an identical configuration. Thus, the following descriptions will be made centering on one of the developing cartridges 4. In the following descriptions, toner is not distinguished by color and simply referred to as toner T.
The developing cartridge 4 includes a developing frame 31 as a frame, a developing roller 25, a toner feed roller 34 rotating in contact with the developing roller 25, a developing blade 35 for regulating a toner layer on the developing roller 25, and a toner conveyance member 36. The toner T is stored in the developing frame 31. The developing roller 25, the toner feed roller 34, the developing blade 35, and the toner conveyance member 36 are rotatably supported by the developing frame 31. The developing blade 35 is fixed to the developing frame 31. In the image forming operation, the developing roller 25 rotates in the direction of an arrow V illustrated in
The developing frame 31 includes a developing chamber 31c, and a toner storage chamber 31a disposed under the developing chamber 31c. The developing roller 25 and the toner feed roller 34 are disposed in the developing chamber 31c. The developing chamber 31c and the toner storage chamber 31a are separated by a partition 31d. The partition 31d is provided with a toner opening 31b through which toner being conveyed from the toner storage chamber 31a to the developing chamber 31c passes.
A sealing sheet 82 is attached to the developing frame 31. The sealing sheet 82 prevents the toner T from leaking from a gap between the developing frame 31 and the developing roller 25. The developing roller 25 is exposed to the outside of the developing frame 31 at a position on the downstream side of the developing blade 35 and on the upstream side of the sealing sheet 82 in the rotational direction of the developing roller 25. The developing roller 25 comes in contact with the photosensitive drum 1 at a portion exposed from the developing frame 31. A portion on the downstream side of the developing blade 35 and on the upstream side of the sealing sheet 82 in the rotational direction of the developing roller 25 may be referred to as an exposed portion of the developing roller 25.
The developing frame 31 is provided with an urged portion 31e. The urged portion 31e is urged by an urging member (not illustrated) provided on the apparatus main body 10. Accordingly, the developing frame 31 can move between the position where the developing roller 25 comes into contact with the photosensitive drum 1 and the position where the developing roller 25 separates from the photosensitive drum 1.
As illustrated in
As illustrated in
A developing coupling 23 as a driven member is provided at the end of the side where the second developing bearing 13 of the developing frame 31 is disposed. The developing coupling 23 attached to the toner feed roller 34 is rotated by the drive from the apparatus main body 10. The toner feed roller 34 is attached with a toner supply gear 30. The developing roller 25 is attached with a developing gear 29 engaging with the toner supply gear 30. Thus, the toner feed roller 34 and the developing roller 25 are rotated, when the developing coupling 23 is rotated. When the developing cartridge 4 is mounted on the apparatus main body 10, the developing coupling 23 is positioned on the downstream side of the toner supply gear 30 and the developing gear 29.
A side cover 20 as a part of the developing frame 31 is provided outside the developing gear 29 and toner supply gear 30.
The developing cartridge 4 includes a first end member 37 and a second end member 38. The second end member 38 is rotatably attached to the second developing bearing 13. The rotation of the second end member 38 is regulated by a locking member 40, before the developing cartridge 4 is mounted to the apparatus main body 10. The locking member 40 is unlocked when the developing cartridge 4 is attached to the apparatus main body 10. If the locking member 40 is unlocked, the second end member 38 is rotatable with respect to the second developing bearing 13. The first end member 37 is rotatably attached to the side cover 20. According to the present example embodiment, the rotation axes of the first end member 37 and the second end member 38 are parallel to the rotation axis of the developing roller 25.
The first end member 37 and the second end member 38 are independently rotatable with respect to the developing frame 31. More specifically, the first end member 37 is rotatable with respect to the second end member 38 and the developing frame 31, and the second end member 38 is rotatable with respect to the first end member 37 and the developing frame 31.
The first end member 37 and the second end member 38 are positioned in contact with the apparatus main body 10. Accordingly, the developing roller 25 can move between the position where the developing roller 25 comes into contact with the photosensitive drum 1 and the position where the developing roller 25 separates from the photosensitive drum 1 in a state where the developing cartridge 4 is attached to the apparatus main body 10.
As illustrated in
(Example Toner Collecting Member)
Next, a collecting member included in the developing cartridge 4 will be described with reference to
As illustrated in
The developing cartridge 4 also includes a sealing sheet 82 and the developing blade 35. The sealing sheet 82 and the regulation portion 35a of the developing blade 35 overlap with the end sealing member 81.
As illustrated in
The screw 83 can be disposed so that the head 83a contacts the regulation portion 35a. A shaft (not illustrated) is connected with the head 83a. The shaft is engaged with the developing frame 31 by a screw formed on the shaft. Further, a groove 83b is formed on the head 83a. The groove 83b is a portion into which a tool such as a screw driver is inserted.
The developing blade 35 is also fixed with a screw 83 at the opposite end of the developing frame 31 in a similar way. Consequently, a description of the opposite end of the developing frame 31 will be omitted.
According to the present example embodiment, an opening formed by the sealing sheet 82, the regulation portion 35a of the developing blade 35, and the end sealing member 81 is referred to as a developing opening 90. As illustrated in
A small amount of the toner T may leak from the developing frame 31 at the portion where the developing roller 25 is exposed from the developing frame 31 on the downstream side of the developing blade 35. Meanwhile, the developing cartridge 4 includes the collecting member 137 as a cover member. If the toner T leaks, the collecting member 137 also functions as a storage member for collecting (storing) the toner T.
A regulation portion end 35a1 of the developing blade 35 overlaps with the end sealing member 81, and thus the contact pressure of the regulation portion 35a against the developing roller 25 increases at the regulation portion end 35al. Accordingly, the melt-adhesion of the toner T is likely to occur at the regulation portion end 35al. This may generate a gap between the regulation portion end 35a1 and the developing roller 25.
When the developing cartridge 4 rotates, an aggregate of the toner T may occur at the portion where the developing roller 25 and the end sealing member 81 rub each other. If this aggregate is caught between the regulation portion end 35al and the developing roller 25, a gap may occur between the regulation portion end 35a1 and the developing roller 25. Accordingly, the amount of leakage toner at both ends tends to be larger than that at the central portion in the longitudinal direction of the developing blade 35. The direction is equal to the longitudinal direction of the developing cartridge 4 according to the example embodiment.
As illustrated in
As illustrated in
The gap between the collecting member 137 and the developing blade 35 at the portion where the wall 137n is disposed is smaller than the gap between the collecting member 137 and the developing blade 35 at the portion where the central collecting portion 140b and the collecting portion 140 are formed. The above configuration enables regulating the movement of the toner T in the longitudinal direction of the collecting member 137.
Further, there is provided an inclined wall 137f inclined toward the central portion in the longitudinal direction. When the toner T moves from the central collecting portion 140b to the collecting portion 140 in the longitudinal direction, the movement of the toner T is prevented by the inclined wall 137f.
The configurations of the collecting portion 140 and its periphery are also provided in a similar way at the opposite end of the collecting member 137 in the longitudinal direction of the developing cartridge 4. Thus, a description of the opposite end of the collecting member 137 will be omitted.
The collecting member 137 and the developing blade 35 will be described in more detail. As illustrated in
As illustrated in
The first receiving portion 137b faces the first portion 35b1 and the regulation portion 35a. In other words, the first receiving portion 137b overlaps with the first portion 35b1 and the regulation portion 35a, and covers the first portion 35b1 and the regulation portion 35a. This forms a first storage area (e.g., first collecting area) 140a1 between the developing blade 35 and the first receiving portion 137b. In other words, the first storage area 140a1 is formed between the first portion 35b1 and the first receiving portion 137b and between the regulation portion 35a and the first receiving portion 137b.
The second receiving portion 137j faces the second portion 35b2. In other words, the second receiving portion 137j overlaps with the second portion 35b2, and covers the second portion 35b2. Thus, a second storage area (e.g., second collecting area) 140a2 is formed between the developing blade 35 and the second receiving portion 137j. In other words, the second storage area 140a2 is formed between the second portion 35b2 and the second receiving portion 137j.
As described above, the collecting portion 140 includes the first storage area 140a1 and the second storage area 140a2. The first opening 140d communicates with the first storage area 140a1. That is, the first opening 140d communicates with the collecting portion 140 and the outside of the collecting portion 140. In other words, the first opening 140d communicates with the first storage area 140a1 and the outside of the first storage area 140a1.
A second opening 140e is formed between the developing blade 35 and the second receiving portion 137j. More specifically, the second opening 140e is formed between the second portion 35b2 and the second receiving portion 137j. The second opening 140e is positioned on the opposite side of the first opening 140d in the direction perpendicular to the rotation axis direction of the developing roller 25. More specifically, the first opening 140d is disposed at one end of the collecting portion 140, and the second opening 140e is disposed at the other end of the collecting portion 140 in the direction perpendicular to the rotation axis direction of the developing roller 25. The second opening 140e communicates with the second storage area 140a2. More specifically, the second opening 140e communicates with the collecting portion 140 and the outside of the collecting portion 140. In other words, the second opening 140e communicates with the second storage area 140a2 and the outside of the second storage area 140a2.
As illustrated in
As illustrated in
Part of the toner T which cannot be stored in the second storage area 140a2 is stored in the first storage area 140a1.
According to the present example embodiment, to collect the toner T dropping and scattering from the surface of the developing roller 25 as much as possible, a leading end 137c of the first receiving portion 137b forming the first opening 140d is inclined toward the downstream side in the rotational direction of the developing roller 25. Accordingly, the lower part of the developing roller 25 is widely covered by the first receiving portion 137b.
Further, a width L5 of the connecting portion 137a between the first storage area 140a1 and the second storage area 140a2 is smaller than the widths of the first storage area 140a1 and the second storage area 140a2 in the cross section direction perpendicular to the rotation axis direction of the developing roller 25. The second storage area 140a2 extends in the direction inclined with respect to the first storage area 140a1 (e.g., in the direction perpendicular to the first storage area 140a1 according to the present example embodiment). The above configuration prevents the toner T collected in the second storage area 140a2 from flowing back into the first storage area 140a1.
As illustrated in
The collecting member 137 is disposed to cover the hole portion 35c. The position of the hole portion 35c and the position of the collecting portion 140 overlap with each other in the rotation axis direction of the developing roller 25. As illustrated in
Next, the attachment of the collecting member 137 to the developing blade 35 will be described with reference to
To bring the collecting member 137 close to the developing roller 25 and accurately attach the collecting member 137, an attachment guide 137s is provided outside the collecting portion 140 in the longitudinal direction of the developing blade 35. The direction is equal to the longitudinal direction of the collecting member 137. The attachment guide 137s is provided on a cover portion 137r (described below). The cover portion 137r and the collecting portion 140 are separated by a partition wall 137g to prevent the toner T stored in the collecting portion 140 from moving toward the cover portion 137r.
According to the present example embodiment, the attachment guide 137s is a through-hole. As illustrated in
According to the present example embodiment, the attachment guide 137s is disposed at both ends of the collecting member 137 in the longitudinal direction. According to the present example embodiment, the attachment guide 137s disposed at one end in the longitudinal direction of the developing blade 35, which is equal to the longitudinal direction of the collecting member 137, is a round hole. The attachment guide 137s disposed on the other end in the longitudinal direction is an oblong hole.
(Methods for Disassembling and Recycling Developing Cartridge)
Next, a method for recycling the developing cartridge 4 will be described with reference to
As illustrated in
The cover portion 137r is positioned outside the two-sided adhesive tape 138 in the longitudinal direction of the developing blade 35. In other words, the position of the cover portion 137r does not overlap with the position of the two-sided adhesive tape 138 in the longitudinal direction of the developing blade 35. The cover portion 137r is also provided at the opposite end in the longitudinal direction of the developing blade 35. The opposite end in the longitudinal direction has a similar configuration, except for the shape of the guide 137s, and a description thereof will be generally omitted.
According to the present example embodiment, the method for recycling the developing cartridge 4 includes the method for disassembling the developing cartridge 4. The method for disassembling the developing cartridge 4 includes a process of preparing a used developing cartridge 4. The method for disassembling the developing cartridge 4 further includes a process of removing the developing roller 25 and a process of removing the developing blade 35. The method for recycling the developing cartridge 4 further includes a process of attaching the developing blade 35 or a new regulation member to the developing frame 31, and a process of filling the developing frame 31 with toner.
(Example Disassembling Developing Roller)
The first end member 37, the second end member 38, the side cover 20, the first developing bearing 12, and the second developing bearing 13, which are disposed at both ends of the developing cartridge 4 in the longitudinal direction, are removed from the developing frame 31 (refer to
In the recycling process of the developing cartridge 4, the developing roller 25 removed may be cleaned and attached to the developing frame 31 again. A new developing roller 25 different from the developing roller 25 removed may be attached to the developing frame 31. The developing roller 25 removed from another developing cartridge 4 may also be attached to the developing frame 31.
For example, the process of removing the developing roller 25 can be omitted, if the developing roller 25 has a favorable condition or if other processes can be performed with no difficulty even without removing the developing roller 25.
(Example Process of Removing Developing Blade)
Next, a process of removing the developing blade 35 from the developing frame 31 will be described.
As described above, the developing blade 35 is fixed to the developing frame 31 by the screw 83. The screw 83 needs to be removed to remove the developing blade 35 from the developing frame 31. However, since the head 83a of the screw 83 is covered by the cover portion 137r, a tool such as a screw driver cannot be inserted into the groove 83b.
Thus, a process of removing at least a part of the cover portion 137r (cover removal process) is provided to reduce the size of the region of the head 83a to be covered by the cover portion 137r. In the cover removal process, the whole collecting member 137 may be removed from the developing blade 35. However, in the present example embodiment, a part of the collecting member 137 is removed.
According to the present example embodiment, the collecting member 137 is attached to the regulation portion 35a with the two-sided adhesive tape 138. Accordingly, removing the collecting member 137 from the developing blade 35 is difficult compared with a case where the collecting member 137 is attached by a removable member such as a screw. Further, the regulation portion 35a may be deformed or the regulation portion 35a may be peeled off from the supporting portion 35b, if the collecting member 137 is removed from the developing blade 35. As described above, the cover portion 137r is positioned outside the two-sided adhesive tape 138 in the longitudinal direction of the developing blade 35. Thus, the cover portion 137r can be easily removed by cutting a part of the collecting member 137, in a state where the collecting member 137 is attached to the regulation portion 35a by the two-sided adhesive tape 138. This arrangement enables preventing the regulation portion 35a from being deformed when the regulation portion 35a is removed from the cover portion 137r.
According to the present example embodiment, the cover portion 137r of the collecting member 137 is cut by using a tool such as a supersonic wave cutter along a G line, as illustrated in
As illustrated in
Accordingly, the exposed portion of the head 83a can be increased compared with a state before the cover portion 137r is removed. In other words, the size of the region of the head 83a covered by the cover portion 137r can be reduced compared with a state before the cover portion 137r is removed. In this case, it is preferable to remove the cover portion 137r so that the groove 83b formed on the head 83a is exposed.
The screw 83 is removed from the developing frame 31 by using a screw driver. The developing blade 35 is then removed from the developing frame 31. In this case, the developing blade 35 can be removed from the developing frame 31 in a state where the collecting member 137 is attached to the developing blade 35, as illustrated in
The above-described process of removing the developing blade 35 performs a process of attaching the developing blade 35 (described below). Thus, the process can be referred to as a process of manufacturing the developing frame 31 to which the developing blade 35 can be attached.
(Example Removing Toner)
After removing the collecting member 137 from the developing frame 31, the toner stored in the collecting portion 140 of the collecting member 137 (e.g., the first storage area 140a1 and the second storage area 140a2) is removed from the first opening 140d.
The toner adhering to the regulation portion 35a of the developing blade 35 is further removed.
(Example Process of Attaching Developing Blade)
In the recycling of the developing cartridge 4, the developing blade 35 and the collecting member 137 removed may be cleaned and then attached to the developing frame 31 again. A new developing blade 35 different from the developing blade 35 removed may be attached to the developing frame 31. In this case, it is preferable that a new collecting member 137 is also attached to the developing blade 35 (refer to
The screw 83 is used to fix the developing blade 35. The screw 83 removed from the developing frame 31 can be used. A new screw 83 different from the screw 83 removed from the developing frame 31 can also be used.
(Example Process of Filling Developing Frame with Toner)
A process of filling the developing frame 31 with toner (refilling process) will be described. Toner has been consumed in a used developing cartridge 4. Therefore, the method for recycling the developing cartridge 4 includes a process of filling the developing frame 31 with new toner.
The developing frame 31 with the first developing bearing 12 removed is provided with a toner filling port closed by a toner cap (not illustrated). By removing the toner cap, the developing frame 31 can be refilled with toner via the toner filling port.
After refilling the developing frame 31 with toner, the developing roller 25, the first end member 37, the second end member 38, the side cover 20, the first developing bearing 12, and the second developing bearing 13 are attached to the developing frame 31. After attaching these members, it is also possible that, a hole is formed on the developing frame 31, toner is put into the developing frame 31, and then the hole is closed.
As described above, the present disclosure enables offering a method for recycling the developing cartridge 4 in which parts with toner adhesion can be cleaned without degrading original developing cartridge functions. The developing cartridge 4 can also be disassembled in a state where the collecting member 137 having the cover portion 137r for covering the screw 83 is attached to the developing blade 35. Therefore, the present disclosure enables offering a simple method for recycling the developing cartridge 4.
In a case where the user ends the use of the recycled developing cartridge 4 and recycles it again, the cover portion 137r of the collecting member 137 has been removed and the screw 83 has been exposed. Thus, recycling can be efficiently performed.
Next, another example of a method for recycling the developing cartridge 4 will be described below with reference to
The present example embodiment differs from the first example embodiment in the process of removing the cover portion 137r of the collecting member 137. The configuration of the apparatus main body 10, the configuration of the drum cartridge 9, and the configuration of the developing cartridge 4 before performing the recycling process are similar to those according to the first example embodiment. A process of preparing the developing cartridge 4, a process of removing the developing roller 25, and a process of filling the developing frame 31 with toner are similar to those according to the first example embodiment.
According to the present example embodiment, the cover portion 137r and the collecting portion 140 are removed from the collecting member 137. As illustrated in
It is preferable to remove the toner stored in the collecting portion 140 (e.g., the first storage area 140a1 and the second storage area 140a2) before or after cutting the collecting member 137.
If the collecting member 137 is cut and the cover portion 137r is removed, the screw 83 is exposed. By removing the screw 83 with a screw driver, as illustrated in
Thereafter, toner adhering to the regulation portion 35a of the developing blade 35 is cleaned, like the first example embodiment. The developing blade 35 to which the collecting member 137 is fixed is then fixed to the developing frame 31 with the screw 83. In this case, a new developing blade 35 may be used as described in the first example embodiment.
According to the present example embodiment, at least a part of the portion forming the collecting portion 140 (e.g., the first receiving portion 137b and the second receiving portion 137j) is removed, together with the cover portion 137r. Thus, it is preferable that, a portion functioning as the collecting portion 140 is formed, when the collecting member 137 and the developing blade 35 are reused. According to the present example embodiment, a new receiving member 151 is stuck on the collecting member 137.
As illustrated in
The new receiving member 151, which has a first end 151a and a second end 151b, is a seat member with a bending portion formed between the first end 151a and the second end 151b. The first end 151a is fixed to the supporting portion 35b2 with the two-sided adhesive tape 150. The second end 151b is disposed so that a gap is formed between the developing blade 35 and the second end 151b. This gap forms a new storage portion 140a3 for storing toner. The storage portion 140a3 is formed at the position corresponding to the collecting portion 140.
Gaps are formed between both ends of the developing frame 31 and the new receiving member 151, in the longitudinal direction of the developing blade 35. As illustrated in
Thereby, the storage portion 140a3 is formed, and thus makes it possible to prevent the toner stored in the storage portion 140a3 from scattering when the user handles the developing cartridge 4 after removing the developing cartridge 4 from the image forming apparatus.
The above-described method for recycling the developing cartridge 4 includes the method for disassembling the used developing cartridge 4. The above-described method for recycling the developing cartridge 4 may be referred as a method for disassembling a used developing cartridge 4 (e.g., first developing cartridge) and for manufacturing a new developing cartridge 4 (e.g., second developing cartridge).
The order of the processes included in the method for recycling the developing cartridge 4 can be suitably selected as required. Processes which do not need to be performed can be omitted.
According to the present disclosure, it is possible to offer a method for disassembling a developing device including a regulation member and a cover member. The regulation member regulates a developer, and is fixed to a frame by a fixing member. The cover member is attached to the regulation member so as to cover the fixing member. More specifically, it is possible to offer a method for removing the regulation member from the frame even if the cover member covers the fixing member.
While the present disclosure has been described with reference to example embodiments, it is to be understood that the disclosure is not limited to the disclosed example embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-033354, filed Feb. 26, 2019, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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JP2019-033354 | Feb 2019 | JP | national |
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2009288286 | Dec 2009 | JP |
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Number | Date | Country | |
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20200272074 A1 | Aug 2020 | US |