Method for driving an ink jet print head of a printing apparatus

Information

  • Patent Grant
  • 6447087
  • Patent Number
    6,447,087
  • Date Filed
    Tuesday, October 9, 2001
    23 years ago
  • Date Issued
    Tuesday, September 10, 2002
    22 years ago
Abstract
A method for driving an ink jet print head of a printing apparatus is disclosed. The ink jet print head includes a plurality of ink cells for containing ink, Each ink cell has a nozzle and a heating element. The method includes calculating an index of each nozzle which will jet ink in an array, corresponding indices of all nozzles which will jet ink in the array to heat-accumulation weightings according to a heat-accumulation weighting table, using the calculation module to calculate a total weight of the array using the heat-accumulation weightings of all the nozzles which will jet ink in the array, and using a driving module to provide energy to heating elements corresponding to the nozzles which will jet ink according to the total weight of the array.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a method for driving an ink jet print head of a printing apparatus, and more particularly, to a method for driving an ink jet print head of a printing apparatus to make temperature compensation and provide uniform ink spots.




2. Description of the Prior Art




Please refer to FIG.


1


.

FIG. 1

is a schematic diagram of a prior art ink jet print head


70


. The ink jet print head comprises an ink reservoir


72


, a plurality of tubes


74


and a plurality of ink-ejecting chambers


76


. The plurality of tubes


74


connects the ink reservoir


72


to the plurality of ink-ejecting chambers


76


. Ink inside the ink reservoir


72


can flow through the tubes


74


to the ink-ejecting chambers


76


. Inside each ink-ejecting chamber


76


is a heating resistor


78


that heats up the ink, increasing the ink's thermal energy. When the thermal energy of the ink in the ink-ejecting chamber


76


is above a predetermined threshold, the ink generates bubbles


80


to eject ink spots from an orifice


82


for printing. When the orifice


82


receives many instructions successively to eject ink spots, the heating resistor


78


of the orifice


82


continually heats up, and ink inside the ink-ejecting chamber


76


has a higher temperature and a lower viscosity. If, however, another orifice


82


receives fewer instructions to eject ink spots, ink inside the ink-ejecting chamber


76


has a lower temperature and a higher viscosity. If the same amount of energy is used to drive the heating resistors


78


of these two orifices


82


, non-uniform ink spots are ejected and the printing quality is lowered. So, the energy provided by the heating resistor


78


in the ink jet print head


70


not only makes the thermal energy of ink in the ink-ejecting chamber


76


higher than the predetermined threshold, but can also be adjusted to make the sizes of ejected ink spots uniform and optimize printing quality.




Please refer to FIG.


2


.

FIG. 2

is a schematic diagram of a prior art driving circuit of an ink jet print head. For example, a driving circuit


10


can receive an input of eight printing data and produce eight controlling signals (D


1


, D


2


, D


3


, D


4


, D


5


, D


6


, D


7


, D


8


) to output to an ink jet print head


40


. The ink jet print head


40


has a heating circuit


42


and eight ink-ejecting chambers (R


1


, R


2


, R


3


, R


4


, R


5


, R


6


, R


7


, R


8


). The driving circuit


10


has a shift register


22


, a latching circuit


24


and a driving module


26


. The shift register


22


receives binary printing data


30


transmitted serially from the printing apparatus. Then, the latching circuit


24


latches the printing data


30


and stores the printing data


30


in the latching circuit


24


according to a latch signal


34


. The driving module


26


consists of a plurality of AND gates


28


and causes the heating circuit


42


in the ink jet print head


40


to heat up each predetermined ink-ejecting chamber according to a driving signal


36


. The heating circuit


42


consists of a plurality of heating resistors


78


and transistor switches


44


. Each transistor switch


44


is linked from its corresponding control signal (D


1


, D


2


, D


3


, D


4


, D


5


, D


6


, D


7


, D


8


) to the AND gate it controls. When a specific control signal is turned on, the corresponding transistor switch


44


turns on, current flows through the corresponding heating resistor


78


, the corresponding ink-ejecting chamber is heated up, and ink inside the ink-ejecting chamber is ejected as ink spots to print.




Please refer to FIG.


3


.

FIG. 3

is a timing diagram for a first driving pattern of a prior art ink jet print head. The thermal energy of ink inside the ink-ejecting chamber


76


is influenced by energy provided by the heating resistor


78


and other factors, such as the number of ink-ejecting chambers to be driven in a printing process. When there are more ink-ejecting chambers to be driven in a printing process, the heating resistor


78


provides less energy to these ink-ejecting chambers. Between T


0


and T


1


, eight printing data


30


are input to the shift register


22


in order to control a pulse signal


32


. When the latching signal


34


produces a pulse, binary bits of eight printing data


30


are respectively latched in the latching circuit


24


. Between T


1


and T


2


, a pulse


37


is produced in the driving signal


36


. The AND gate


28


of the driving module


26


then decides whether or not to output the pulse of the corresponding driving signal


36


, depending on whether the latched printing data


30


in latching circuit


24


is a “1” or a “0.” For example, between T


0


and T


1


, the printing data


30


are (1, 1, 1, 1, 0, 0, 0, 0). When the pulse


37


of the driving signal


36


is produced between T


1


and T


2


, the corresponding transistor switch is on and a current flows through the corresponding heating resistors to heat up the corresponding ink-ejecting chambers (R


1


, R


2


, R


3


, R


4


) to eject ink spots. Other transistors that are off do not conduct, so the corresponding heating resistors have no current and the corresponding ink-ejecting chambers (R


5


, R


6


, R


7


, R


8


) are not heated. As a result, no ink spots are elected from those chambers.




Between T


1


and T


2


, printing data is renewed to (1, 1, 1, 1, 1, 0, 0, 0). So, between T


2


and T


3


, a pulse


38


of the driving signal


36


is produced and corresponding ink-ejecting chambers (R


1


, R


2


, R


3


, R


4


, R


5


) are heated to eject ink spots. Other ink-ejecting chambers (R


6


, R


7


, R


8


) are not heated, so they do not eject ink spots. The duration of pulses


37


and


38


is the same, but their voltages are different. The voltage of pulse


38


is lower than that of pulse


37


because five ink-ejecting chambers are driven with less energy provided by heating resistor


78


in the second printing process compared to four ink-ejecting chambers driven with more energy in the first printing process. For the same reason, six ink-ejecting chambers are driven with even less energy in the third printing process, so the voltage of pulse


39


is lower than the voltages of both pulses


37


and


38


.




Please refer to FIG.


4


.

FIG. 4

is a timing diagram of a second driving pattern of a prior art ink jet print head.

FIG. 3

showed a case where the printing data


30


is concentrated (1, 1, 1, 1, 0, 0, 0, 0).

FIG. 4

is different in that the printing data


30


is dispersed (0, 1, 1, 0, 0, 1, 1, 0), (1, 0, 0, 1, 0, 1, 0, 1). Because the prior art only considers the number of ink-ejecting chambers to be driven, the duration and voltages of pulses


47


,


48


,


49


of the driving signal


36


, and the energy provided to heating resistor


78


, are the same. In fact, the thermal energy of ink inside the ink-ejecting chamber


78


is influenced by other factors, one being active ink-ejecting chambers in proximity to reserved ink-ejecting chambers. As shown in

FIG. 4

, the distribution of the reserved ink-ejecting chambers in the first printing process is concentrated, so the thermal energy of ink inside these ink-ejecting chambers is actually higher. However, the distribution of the reserved ink-ejecting chambers in the third printing process is very dispersed, so the thermal energy of the ink inside these ink-ejecting chambers is actually lower. This situation is not considered in the prior art as shown in FIG.


4


. Ejected ink spots are still not uniform in size and the printing quality is influenced.




SUMMARY OF THE INVENTION




It is therefore a primary objective of the claimed invention to provide a method for driving an ink jet print head of a printing apparatus to make temperature compensation and provide uniform ink spots.




According to the claimed invention, a method for driving an ink jet print head of a printing apparatus is provided. The ink jet print head includes a plurality of ink cells for containing ink. Each ink cell has a nozzle and a heating element. The method includes calculating an index of each nozzle which will jet ink in an array, corresponding indices of all nozzles which will jet ink in the array to heat-accumulation weightings according to a heat-accumulation weighting table, using the calculation module to calculate a total weight of the array using the heat-accumulation weightings of all the nozzles which will jet ink in the array, and using a driving module to provide energy to heating elements corresponding to the nozzles which will jet ink according to the total weight of the array.




It is an advantage of the claimed invention that the method makes temperature compensation for different heat accumulation weightings and makes ejected ink spots uniform in size to improve printing quality of a printer.




These and other objects and the advantages of the present invention will no doubt become obvious to those of ordinary skill in the art after having read the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic diagram of a prior art ink jet print head.





FIG. 2

is a schematic diagram of a driving circuit in a prior art ink jet print head.





FIG. 3

is a timing diagram of a first driving signal of a prior art ink let print head.





FIG. 4

is a timing diagram of a second driving signal of a prior art ink jet print head.





FIG. 5

is a schematic diagram of an ink jet print head according to the present invention.





FIGS. 6A and 6B

are schematic diagrams of a heat-accumulation weighting table and a heat-dilution weighting table.





FIG. 7

is a flow chart of an embodiment of a total weighting calculation according to the present invention.





FIG. 8

is a timing diagram of driving signals of an ink jet print head according to the present invention.





FIG. 9

is a schematic diagram of the total weighting calculation according to the present invention used in a first matrix ink jet print head.





FIG. 10

is a schematic diagram of the total weighting calculation according to the present invention used in a second matrix ink jet print head.





FIG. 11

is a flow chart of the total weighting calculation according to the present invention used in a first matrix ink jet print head.





FIG. 12

is a flow chart of the total weighting calculation according to the present invention used in a second matrix ink jet print head.





FIG. 13

is a timing diagram of driving signals in a first matrix ink jet print head.





FIG. 14

is a schematic diagram of the total weighting calculation according to the present invention used in a second matrix ink jet print head.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Please refer to FIG.


5


.

FIG. 5

is a schematic diagram of a control circuit


100


in an ink jet print head according to one embodiment of the present invention. The control circuit


100


includes a shift register


122


, a latching circuit


124


, a processor


140


, a memory


150


and a driving module


126


. The shift register


122


receives printing data


130


transmitted from a printing apparatus. The printing data


130


is binary digital data, which is either 0 or 1. The latching circuit


124


latches and stores the printing data


130


in the latching circuit


124


according to a latch signal


134


. The processor


140


controls all operations of the control circuit


100


, including processing data and executing programs. The memory


150


stores a heat-accumulation weighting table


170


, a heat-dilution weighting table


180


and a weighting calculation module


160


. The heat-accumulation weighting table


170


defines a heat-accumulation weighting of a jetting nozzle according to the distribution of adjacent jetting nozzles. The heat-dilution weighting table


180


defines a heat-dilution weighting of a non-jetting nozzle according to the distribution of adjacent non-jetting nozzles. The weighting calculation module


160


is a program capable of calculating the heat-accumulation weightings of all jetting nozzles and the heat-dilution weightings of all non-jetting nozzles in the print data of each printing process and obtaining a total weighting sum. The total weighting sum will be provided to the processor


140


for determining a proper driving signal


136


to the driving module


126


. The driving module


126


comprises a plurality of AND gates


128


. The AND gates


128


provide driving signals to the heating resistors of the jetting nozzles so as to generate bubbles and jet ink drops from the nozzles.




Please refer to

FIGS. 6A and 6B

.

FIGS. 6A and 6B

are schematic diagrams of a heat-accumulation weighting table


170


and a heat-dilution weighting table


180


according to this embodiment. The heat-accumulation weighting table


170


contains three rows: a heat-accumulation index (m)


172


, a heat-accumulation weighting (W(m))


174


and a heat-accumulation weighting value


176


. The weighting calculation module


160


calculates the heat-accumulation weightings of all jetting nozzles and non-jetting nozzles to obtain a value indicating the energy accumulation condition of the jetting nozzles in this printing process. Since the energy accumulation condition is closely related to the number of consecutive jetting nozzles, each consecutive jetting nozzle is defined a heat-accumulation index m, and is assigned a corresponding heat-accumulation weighting W(m). The first jetting nozzle is defined a heat-accumulation index 1, and is assigned a heat-accumulation weighting W(1)=a; the second consecutive jetting nozzle is defined a heat-accumulation index 2, and is assigned a heat-accumulation weighting W(2)=b; the third consecutive jetting nozzle is defined a heat-accumulation index 3, and is assigned a heat-accumulation weighting W(3);=c; the fourth consecutive jetting nozzle is defined a heat-accumulation index 4, and is assigned a heat-accumulation weighting W(4)=d, . . . , etc. The value of the heat-accumulation weighting W(m) for each consecutive jetting nozzle is determined by estimation and experimental measurements. In this embodiment, W(1)=a=1, W(2)=b=2, W(3)=c=3, W(4)=d=4, W(5)=e=5, . . . etc. In a simplified example, if there are 10 nozzles arranged in a line and three adjacent nozzles of which are desired to jet ink drops, it is regarded that there are three consecutive jetting nozzles. These jetting nozzles will be defined as heat-accumulation index 1, 2, and 3 respectively. The heat-accumulation weightings


174


of the first jetting nozzle, the second consecutive jetting nozzle, and the third consecutive jetting nozzle are respectively represented as a, b, c. According to the heat-accumulation weighting table


170


, the heat-accumulation weighting sum will be


Wtotal=W


(1)+


W


(2)+


W


(3)=


a+b+c=


6. The heat-accumulation weighting sum Wtotal=6 indicates the heat accumulation condition of the print data in this printing process.




Similarly, the heat-dilution weighting table


180


has three rows: a heat-dilution index (k)


182


, a heat-dilution weighting (C(k))


184


and a heat-dilution weighting value


186


. The weighting calculation module


160


calculates the heat-dilution weightings of all non-jetting nozzles to obtain a value indicating the energy dilution condition of the non-jetting nozzles in this printing process. The energy dilution condition is also closely related to the number of consecutive non-jetting nozzles, so each consecutive non-jetting nozzle is defined by a heat-dilution index k, and is assigned a heat-dilution weighting C(k). The first non-jetting nozzle is defined by a heat-dilution index 1, and is assigned a heat-dilution weighting C(1)=A; the second consecutive non-jetting nozzle is defined by a neat-dilution index 2, and is assigned a heat-dilution weighting C(2)=B; the third consecutive non-jetting nozzle is defined by a heat-dilution index 3, and is assigned a heat-dilution weighting C(3)=C; the fourth consecutive non-jetting nozzle is defined by a heat-dilution index 4, and is assigned a heat-dilution weighting C(4)=D, . . . , etc. The value of the heat-dilution weighing W(m) for each consecutive non-jetting nozzle is determined by estimation and experimental measurements. In this embodiment, C(1)=A=0, C(2)=B=1, C(3)=C=1, C(4)−D−2, C(5)=E=2, . . . , etc. In a simplified example, if there are 10 nozzles arranged in a line and three adjacent nozzles of which are desired not to jet ink drops, it is regarded that there are three consecutive non-jetting nozzles. These non-jetting nozzles will be defined as heat-dilution index 1, 2, and 3 respectively. The heat-dilution weightings


184


of the first non-jetting nozzle, the second consecutive non-jetting nozzle, and the third consecutive non-jetting nozzle are respectively A, B, C. According to the heat dilution weighting table


180


, the heat-dilution weighting sum will be


Ctotal=C


(1)+


C


(2)+


C


(3)=


A+B+C=


2. The heat-dilution weighting sum Ctotal=2 indicates a heat dilution condition of the print data in this printing process.




Please refer to FIG.


7


.

FIG. 7

is a flow chart illustrating the calculation of the heat-accumulation sum according to this embodiment. This flow chart is suitable for estimating the heat-accumulation effect for ink jet print heat with the linear nozzle arrangement. It should be noted that more sophisticated algorithms may also be adopted considering various conditions, and applications.




step


702


: start;




step


704


: printing data index n is set to 1; heat-accumulation index m is set to 1; heat-accumulation weighting sum Wtotal is set to 0; total weighting sum SUM is set to 0;




step


706


; read printing data Data(n);




step


708


: if printing data Data(n) is 1, go to step


712


, if not, go to step


710


;




step


710


: heat-accumulation index m is set to 1, go to step


716


;




step


712


: add the heat accumulation weighting W(m) to the heat-accumulation weighting sum Wtotal;




step


714


: add 1 to the heat-accumulation index m;




step


716


: add 1 to the printing data index n;




step


718


: if there is more printing data Data(n) in the sequence, go to step


706


, if not, go to step


720


;




step


720


: set total weighting sum SUM as heat-accumulation weighting sum Wtotal;




step


722


: end.




For easier understanding of this embodiment, a simplified example is given below. Assume an ink jet print head has eight nozzles arranged in a line, signals received by each nozzle are expressed by:




Data(


1


), Data(


2


), Data(


3


), Data(


4


), Data(


5


), Data(


6


), Data(


7


), Data(


8


).




If the signal received by a nozzle is 1, the nozzle is desired to jet ink. If the signal received by a nozzle is 0, the nozzle is desired not to jet ink.




Example 1:




Data(


1


)=1;




Data(


2


)=1;




Data(


3


)=1;




Data(


4


)=1;




Data(


5


)=0;




Data(


6


)=0;




Data(


7


)=0;




Data(


8


)=0;








SUM=a+b+c+d=


1


+


2


+


3


+


4


=


10










according to the heat-accumulation weighting table


170


in FIG.


6


A and the flow chart in FIG.


7


.




Example 2:




Data(


1


)=0;




Data(


2


)=1;




Data(


3


)=1;




Data(


4


)=0;




Data(


5


)=0;




Data(


6


)=1;




Data(


7


)=1;




Data(


8


)=0;








SUM=a+b+a+b=


1


+


2


+


1


+


2


=


6










according to the heat-accumulation weighting table


170


in FIG.


6


A and the flow chart in FIG.


7


.




Example 3:




Data(


1


)=1;




Data(


2


)=0;




Data(


3


)=0;




Data(


4


)=1;




Data(


5


)=0;




Data(


6


)=1;




Data(


7


)=0;




Data(


8


)=1;








SUM=a+a+a+a=


1


+


1


+


1


+


1


=


4










according to the heat-accumulation weighting table


170


in FIG.


6


A and the flow chart in FIG.


7


.




In these three examples, four nozzles are driven to jet ink in the printing process, but with different nozzle distributions. The first printing data


30


is (1, 1, 1, 1, 0, 0, 0, 0). The second printing data


30


is dispersed (0, 1, 1, 0, 0, 1, 1, 0). The third printing data


30


is even more dispersed (1, 0, 0, 1, 0, 1, 0, 1). The weighting calculation module


160


of this embodiment calculates the total weighting SUM to have three different values (10, 6, and 4). Therefore, the processor


140


may use three different driving signals


136


to drive the driving module


126


.





FIG. 8

is a timing diagram of three different driving signals in this embodiment. When there are four nozzles to be driven in each printing process, the larger the total weighting SUM is, the more obvious the heat accumulation effect is. Therefore, energy of the corresponding driving signal is smaller (see pulses


137


and


147


). In contrast, if the total weighting SUM is smaller, the heat accumulation effect will be less obvious, and the energy of the corresponding driving signal should be larger (see pulses


139


and


149


).





FIG. 8

illustrates two different kinds of driving signals, a first driving signal and a second driving signal. Both the first driving signal and the second driving signal are suitable in this embodiment. The only difference is the form in which they generate energy to the nozzles. Pulses


137


,


138


and


139


of the first driving signal


136


have the same voltage but different duration so as to generate different energy levels. Pulses


147


,


148


and


149


of the second driving signal


146


have the same duration but different voltage so as to generate different energy levels. There may be various forms of driving signals so long as they are capable of generating different energy levels to the jetting nozzles.




In addition, the SUM may also be divided into several sections for determining proper driving signals. For example, when SUM is smaller than or equal to 5 (SUM<=5), a first driving signal is used; when SUM is larger than 5, and smaller than or equal to 9 (5<SUM<=9), a second driving signal is used; when SUM is larger than 9 (9<SUM), a third driving signal is used. The first, second or third driving signal may have different durations or voltages to provide different energy levels to the jetting nozzles.




In the above embodiment, the present invention is applied to an ink jet print head where the nozzles are arranged in a linear form. Meanwhile, the present invention may also be applied to other ink jet print heads where the nozzles are arranged in a matrix form. FIG.


9


and

FIG. 10

are schematic diagrams illustrating the calculation of a total weighting sum SUM in a second embodiment where the nozzles are arranged in a matrix form on the print head. To simplify the illustration, only heat-accumulation is considered when calculating the total weighting sum SUM in FIG.


9


and FIG.


10


. When nozzles are arranged in a matrix, these nozzles can be regarded as composed of a plurality of columns (C


1


, C


2


, C


3


) and a plurality of rows (R


1


, R


2


, R


3


, R


4


, R


5


). Nozzles in each column or row can be considered as linearly arranged. Therefore, the weighting calculation procedure in

FIG. 7

can be applied. Weighting calculation results of each column and each row are added to generate a total weighting sum SUM as indicated in the calculation procedures


210


and


220


in FIG.


9


and FIG.


10


. In FIG.


9


and

FIG. 10

, the numbers of jetting nozzles in both embodiments are six. When the nozzle distribution is dispersed as illustrated in

FIG. 9

, a smaller total weighting sum SUM (which equals 13) is obtained. When the nozzle distribution is more concentrated as illustrated in

FIG. 10

, a larger total weighting sum SUM (which equals 21) is calculated.





FIG. 11

is a flow chart illustrating the calculation of the total weighting sum SUM in an ink jet print head where the nozzles are arranged in a matrix form. The calculation steps include:




step


1102


: start;




step


1104


: calculating a heat-accumulation weighting sum of each column;




step


1106


: calculating a heat-accumulation weighting sum of each row;




step


1108


: add up the heat-accumulation weighting sums of each column and each row to generate a total weighting sum;




step


1110


: end.




Please refer to FIG.


12


.

FIG. 12

is a flow chart illustrating the total weighting sum calculation of another embodiment according to the present invention. In addition to the heat-accumulation weighting sum, this embodiment considers the heat-dilution weighting sum as well. The stops include:




step


1202


: start;




step


1204


: printing data index n set to 1; heat-accumulation index m set to 1; heat-dilution index k set to 1; heat-accumulation weighting sum Wtotal set to 0; heat-dilution weighting sum Ctotal set to 0; total weighting sum SUM set to 0;




step


1206


: read printing data DATA(n);




step


1208


: if DATA (n) is 1, go to step


1214


; if not, go to step


1210


;




step


1210


: according to the heat-dilution weighting table


130


(FIG.


6


B), add heat-dilution weighting C(k) to heat-dilution weighting sum Ctotal;




step


1212


: add 1 to heat-dilution index k, set heat-accumulation index m to 1, go to step


1218


;




step


1214


: add heat-accumulation weighting W(m) to heat-accumulation weighting sum Wtotal;




step


1216


: add 1 to heat accumulation index m, set heat-dilution index k to 1;




step


1218


: add 1 to printing data index n;




step


1220


: if there is other printing data, go to step


1206


; if not, go to step


1222


;




step


1222


: subtract heat-dilution weighting Ctotal from heat-accumulation weighting Wtotal and save the difference as total weighting sum SUM;




step


1224


: end.




A simplified example is illustrated below. Assume an ink jet print head has eight nozzles arranged in a line, each signal received by the nozzle being expressed as:




Data(


1


), Data(


2


), Data(


3


), Data(


4


), Data(


5


), Data(


6


), Data(


7


) and Data(


8


).




If the signal received by a nozzle is 1, the nozzle is desired to jet ink. If the signal received by a nozzle is 0, the nozzle is desired not to jet ink.




Example one:




Data(


1


)=1,




Data(


2


)=1,




Data(


3


)=1,




Data(


4


)=1,




Data(


5


)=0,




Data(


6


)=0,




Data(


7


)=0,




Data(


8


)=0




From the heat-accumulation weighting table


170


in FIG.


6


A and the flow chart in

FIG. 12

,









SUM
=

Wtotal
-
Ctotal







=


(

a
+
b
+
c
+
d

)

-

(

A
+
B
+
C
+
D

)








=


(

1
+
2
+
3
+
4

)

-

(

0
+
1
+
1
+
2

)








=
6













Example two:




Data(


1


)=0,




Data(


2


)=1,




Data(


3


)=1,




Data(


4


)=0,




Data(


5


)=0,




Data(


6


)=1,




Data(


7


)=1,




Data(


8


)=0,




From the heat-accumulation weighting table


170


in FIG.


6


A and the flow chart in

FIG. 12

,









SUM
=

Wtotal
-
Ctotal







=


(

a
+
b
+
c
+
d

)

-

(

A
+
B
+
C
+
D

)








=


(

1
+
2
+
1
+
2

)

-

(

0
+
0
+
1
+
0

)








=
5













Example three:




Data(


1


)=1,




Data(


2


)=0,




Data(


3


)=0,




Data(


4


)=1,




Data(


5


)=0,




Data(


6


)=1,




Data(


7


)=0,




Data(


8


)=1,




From the heat-accumulation weighting table


170


in FIG.


6


A and the flow chart in

FIG. 12

,









SUM
=

Wtotal
-
Ctotal







=


(

a
+
b
+
c
+
d

)

-

(

A
+
B
+
C
+
D

)








=


(

1
+
1
+
1
+
1

)

-

(

0
+
1
+
0
+
0

)








=
3













This embodiment considers both the heat-accumulation effect and the heat-dilution effect, thus the total weighting sum SUM better represents the energy accumulation condition of the nozzles on the print head in this printing process. A better determination of proper driving signals can be achieved.





FIG. 13

is a timing diagram illustrating the driving signal of this embodiment according to the present invention. Printing data


130


in

FIG. 13

is the same as that in FIG.


8


. However, in this embodiment the weighting calculation module


160


considers both the heat-dilution effect and the heat-accumulation effect of the nozzles. After the heat-accumulation weighting sum Wtotal and the heat-dilution weighting sum Ctotal are calculated, the total weighting sum SUM are obtained (6, 5, and 3). Driving signals in these three conditions are different, represented by pulses


1137


,


1138


and


1139


, respectively. The total weighting sum of the first printing data


130


(1, 1, 1, 1, 0, 0, 0, 0) is larger, so the energy level of the pulse


1137


is smaller. The total weighting sum of the third printing data


130


(1, 0, 0, 1, 0, 1, 0) is smaller, so the energy level of the pulse


1139


is larger.





FIG. 14

is a schematic diagram illustrating the calculation of the total weighting sum of another embodiment where the ink jet print head has nozzles arranged in a matrix form. As shown, the heat-accumulation weighting sum and the heat-dilution weighting sum of the nozzles are considered when calculating total weighting sum. The nozzles of the ink jet print head can be divided into a plurality of columns (C


1


, C


2


, C


3


) and a plurality of rows (R


1


, R


2


, R


3


, R


4


, R


5


). Each column and row can be respectively considered as nozzles arranged in a linear way, and the total weighting sum of each column and row are calculated as indicated in FIG.


12


. The total weighting sums of all columns and rows are added up to generate a total weighting sum SUM.




Since SUM is defined as Wtotal subtracts Ctotal (


SUM=Wtotal−Ctotal


), the value of SUM may be negative. This will not cause any problem if SUM is divided into several ranges for determining a proper driving signal. For example, if SUM <=0, a first driving signal is used; if 0<SUM<=10, a second driving signal is used; if 10<SUM<=20, a third driving signal is used; if 20<SUM, a fourth driving signal is used. The first, the second, the third, and the fourth driving signals may have different duration or voltage to provide different energy levels to the heating devices so as to jet ink drops out of the nozzles on the print head.




In

FIG. 1

the heating devices (the heating resistor


78


) are installed inside the ink-ejecting chambers. It is noted that the heating devices may also be installed outside the ink-ejecting chambers to heat up ink inside the ink-ejecting chambers so as to jet ink drops out of the nozzles.




The prior art considers only the number of jetting nozzles, but does not consider the distribution of the jetting nozzles to determine proper driving signals. The present invention considers the distribution of the jetting nozzles by calculating the heat-accumulation effect of jetting nozzles and the heat-dilution effect of non-jetting nozzles, so a better determination of proper driving signals can be achieved. The present invention makes the thermal distribution of different ink-ejecting chambers in the ink jet print head more uniform, makes the sizes of ejected ink drops uniform, and leads to better printing quality.




Those skilled in the art will readily observe that numerous modifications and alterations of the present invention may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of appended claims.



Claims
  • 1. A method for driving an ink jet print head of a printing apparatus, the ink jet print head comprising a plurality of ink cells for containing ink, each ink cell comprising a nozzle and a heating element, the method comprising:using a calculation module to calculate an index of each nozzle which will jet ink in an array, wherein: if the nozzle is to jet ink, and a directly preceding nozzle is not to jet ink, then the index of the nozzle is reset; if the nozzle is to jet ink, and the directly preceding nozzle is also to jet ink, then the index of the nozzle is calculated based on an index of the directly preceding nozzle; corresponding indices of all nozzles which will jet ink in the array to heat-accumulation weightings according to a heat-accumulation weighting table, the heat-accumulation weightings corresponded by the indices of all the nozzles which will jet ink having at least two different values; using the calculation module to calculate a total weight of the array using the heat-accumulation weightings of all the nozzles which will jet ink in the array; and using a driving module to provide energy to heating elements corresponding to the nozzles which will jet ink according to the total weight of the array.
  • 2. The method of claim 1 wherein if both the nozzle and the directly preceding nozzle are to jet ink, the index of the nozzle is incremented from the index of the directly preceding nozzle.
  • 3. The method of claim 2 wherein a greater index corresponds to an equal or greater heat-accumulation weighting.
  • 4. The method of claim 1 wherein the total weight of the array is a sum of the heat-accumulation weightings of all the nozzles which will jet ink in the array.
  • 5. The method of claim 1 wherein a greater total weight corresponds to less energy provided to the heating elements.
  • 6. The method of claim 1 wherein the energy provided by the driving module is delivered by a pulse, a duration of the pulse depending an the total weight.
  • 7. The method of claim 1 wherein the energy provided by the driving module is delivered by a pulse, a voltage of the pulse depending on the total weight.
  • 8. The method of claim 1 wherein the heating element is a heating resistor.
  • 9. A method for driving an ink jet print head of a printing apparatus, the ink jet print head comprising a plurality of ink cells for containing ink, each ink cell comprising a nozzle and a heating element, the method comprising:using a calculation module to calculate an index of each nozzle in an array, wherein: if the nozzle is to jet ink, and a directly preceding nozzle is not to jet ink, then the index of the nozzle is reset; if the nozzle is to jet ink, and the directly preceding nozzle is also to jet ink, then the index of the nozzle is calculated based on an index of the directly preceding nozzle; if the nozzle is not to jet ink, and the directly preceding nozzle is to jet ink, then the index of the nozzle is reset; if the nozzle is not to jet ink, and the directly preceding nozzle is also not to jet ink, then the index of the nozzle is calculated based on an index of the directly preceding nozzle; corresponding indices of all nozzles which will jet ink in the array to heat-accumulation weightings according to a heat-accumulation weighting table, the heat-accumulation weightings corresponded by the indices of all the nozzles which will jet ink having at least two different values; corresponding indices of all nozzles which will not jet ink in the array to heat-dilution weightings according to a heat-dilution weighting table; using the calculation module to calculate a total weight of the array using the heat-accumulation weightings of all the nozzles which will jet ink and the heat-dilution weightings of all the nozzles which will not jet ink in the array; and using a driving module to provide energy to heating elements corresponding to the nozzles which will jet ink according to the total weight of the array.
  • 10. The method of claim 9 wherein if both the nozzle and the directly preceding nozzle are to jet ink, or neither the nozzle nor the directly preceding nozzle is to jet ink, the index of the nozzle is incremented from the index of the directly preceding nozzle.
  • 11. The method of claim 10 wherein a greater index corresponds to an equal or greater heat-accumulation weighting or heat-dilution weighting.
  • 12. The method of claim 9 wherein the total weight of the array is a difference of a sum of the heat-accumulation weightings of all the nozzles which will jet ink in the array and a sum of the heat-dilution weightings of all the nozzles which will not jet ink in the array.
  • 13. A method for driving an ink jet print head of a printing apparatus, the ink jet print head comprising a plurality of ink cells for containing ink, each ink cell comprising a nozzle and a heating element, the method comprising:using a calculation module to calculate a row index and a column index of each nozzle which will jet ink in a two-dimensional matrix, the two-dimensional matrix having a plurality of rows and a plurality of columns, the nozzle being positioned in a row and in a column, wherein: if the nozzle is to jet ink, and a directly preceding nozzle in the row is not to jet ink, then the row index of the nozzle is reset; if the nozzle is to jet ink, and the directly preceding nozzle in the row is also to jet ink, then the row index of the nozzle is calculated based on a row index of the directly preceding nozzle; if the nozzle is to jet ink, and a directly preceding nozzle in the column is not to jet ink, then the column index of the nozzle is reset; if the nozzle is to jet ink, and the directly preceding nozzle in the column is also to jet ink, then the column index of the nozzle is calculated based on a column index of the directly preceding nozzle; corresponding row indices of all nozzles which will jet ink in the matrix to heat-accumulation weightings according to a heat-accumulation weighting table, the heat-accumulation weightings corresponded by the row indices of all the nozzles which will jet ink having at least two different values; corresponding column indices of all the nozzles which will jet ink in the matrix to heat-accumulation weightings according to the heat-accumulation weighting table; using the calculation module to calculate a total weight of the matrix using all of the heat-accumulation weightings corresponded by the row indices and all of the heat-accumulation weightings corresponded by the column indices; and using a driving module to provide energy to heating elements corresponding to the nozzles which will jet ink according to the total weight of the matrix.
  • 14. The method of claim 13 wherein if both the nozzle and the directly preceding nozzle in the row are to jet ink, the row index of the nozzle is incremented from the row index of the directly preceding nozzle; and if both the nozzle and the directly preceding nozzle in the column are to jet ink, the column index of the nozzle is incremented from the column index of the directly preceding nozzle.
  • 15. The method of claim 14 wherein a greater row or column index corresponds to an equal or greater heat-accumulation weighting.
  • 16. The method of claim 13 wherein the total weight of the matrix is a sum of all of the heat-accumulation weightings corresponded by the row indices and all of the heat-accumulation weightings corresponded by the column indices.
  • 17. A method for driving an ink jet print head of a printing apparatus, the ink jet print head comprising a plurality of ink cells for containing ink, each ink cell comprising a nozzle and a heating element, the method comprising:using a calculation module to calculate a row index and a column index of each nozzle in a two-dimensional matrix, the two-dimensional matrix having a plurality of rows and a plurality of columns, the nozzle being positioned in a row and in a column, wherein: if the nozzle is to jet ink, and a directly preceding nozzle in the row is not to jet ink, then the row index of the nozzle is reset; if the nozzle is to jet ink, and the directly preceding nozzle in the row is also to jet ink, then the row index of the nozzle is calculated based on a row index of the directly preceding nozzle; if the nozzle is not to jet ink, and the directly preceding nozzle in the row is to jet ink, then the row index of the nozzle is reset; if the nozzle is not to jet ink, and the directly preceding nozzle in the row is also not to jet ink, then the row index of the nozzle is calculated based on the row index of the directly preceding nozzle; if the nozzle is to jet ink, and a directly preceding nozzle in the column is not to jet ink, then the column index of the nozzle is reset; if the nozzle is to jet ink, and the directly preceding nozzle in the column is also to jet ink, then the column index of the nozzle is calculated based on a column index of the directly preceding nozzle; if the nozzle is not to jet ink, and the directly preceding nozzle in the column is to jet ink, then the column index of the nozzle is reset; if the nozzle is not to jet ink, and the directly preceding nozzle in the column is also not to jet ink, then the column index of the nozzle is calculated based on the column index of the directly preceding nozzle; corresponding row indices of all nozzles which will jet ink in the matrix to heat-accumulation weightings according to a heat-accumulation weighting table, the heat-accumulation weightings corresponded by the row indices of all the nozzles which will jet ink having at least two different values; corresponding row indices of all nozzles which will not jet ink in the matrix to heat-dilution weightings according to a heat-dilution weighting table; corresponding column indices of all the nozzles which will jet ink in the matrix to heat-accumulation weightings according to the heat-accumulation weighting table; corresponding column indices of all the nozzles which will not jet ink in the matrix to heat-dilution weightings according to the heat-dilution weighting table; using the calculation module to calculate a total weight of the matrix using heat-accumulation weightings corresponded by row indices and column indices of all the nozzles which will jet ink in the matrix and heat-dilution weightings corresponded by the row indices and column indices of all the nozzles which will not jet ink in the matrix; and using a driving module to provide energy to heating elements corresponding to the nozzles which will jet ink according to the total weight of the matrix.
  • 18. The method of claim 17 wherein if both the nozzle and the directly preceding nozzle in the row are to jet ink, or neither the nozzle nor the directly preceding nozzle in the row is to jet ink, the row index of the nozzle is incremented from the row index of the directly preceding nozzle; and if both the nozzle and the directly preceding nozzle in the column are to jet ink, or neither the nozzle nor the directly preceding nozzle in the column is to jet ink, the column index of the nozzle is incremented from the column index of the directly preceding nozzle.
  • 19. The method of claim 18 wherein a greater row or column index corresponds to an equal or greater heat-accumulation weighting.
  • 20. The method of claim 17 wherein the total weight of the matrix is a difference of a sum of all of the heat-accumulation weightings corresponded by the row indices and all of the heat-accumulation weightings corresponded by the column indices and a sum of all of the heat-dilution weightings corresponded by the row indices and all of the heat-dilution weightings corresponded by the column indices.
US Referenced Citations (2)
Number Name Date Kind
4607262 Moriguchi et al. Aug 1986 A
5497174 Stephany et al. Mar 1996 A