Patent Grant
11312139
The present application is based on, and claims priority from JP Application Serial Number 2019-139491, filed Jul. 30, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a method for driving a liquid ejecting apparatus and the liquid ejecting apparatus.
In liquid ejecting apparatuses ejecting liquid, such as ink, to a medium, such as a printing sheet, there arises a problem in viscosity of the liquid caused by evaporation of moisture included in the liquid, for example. JP-A-2000-117993 discloses a liquid ejecting apparatus executing a flushing operation of ejecting liquid having increased viscosity after executing a micro vibration operation of improving a local viscosity state in the vicinity of openings of nozzles by performing micro vibration on the liquid having the increased viscosity.
However, when the general technique described above is used, the liquid having the increased viscosity may not be efficiently ejected. The liquid having the increased viscosity is dispersed in a large range by the micro vibration operation, for example, and therefore, to sufficiently eject the liquid having the increased viscosity, the flushing operation is required to be more frequently performed when compared with an example in which the micro vibration operation is not executed.
According to an aspect of the present disclosure, a method for driving a liquid ejecting apparatus is provided. The liquid ejecting apparatus includes a liquid ejecting section including a nozzle ejecting liquid, a pressure chamber communicated with the nozzle, and a driving element applying a pressure change to the liquid included in the pressure chamber, a driving signal generation section configured to generate a micro vibration signal which is supplied to the driving element and which applies a pressure change to such an extent that the liquid is not ejected from the nozzle, a first flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, and a second flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, and a thickening determination section configured to determine a thickening state of the liquid included in the nozzle. The pressure change by the second flushing signal is larger than the pressure change by the first flushing signal. An amount of liquid ejected from the nozzle when the first flushing signal is supplied to the driving element once is larger than an amount of liquid ejected from the nozzle when the second flushing signal is supplied to the driving element once. When the thickening determination section determines that a thickening state of the liquid included in the nozzle is a first state, the micro vibration signal is not supplied to the driving element and the second flushing signal is supplied to the driving element a first number of times. When the thickening determination section determines that the thickening state of the liquid included in the nozzle is a second state in which viscosity of the liquid is higher than viscosity of the liquid in the first state, the micro vibration signal is supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times after the micro vibration signal is supplied, and the first flushing signal is supplied to the driving element a second number of times after the second flushing signal is supplied.
According to another aspect of the present disclosure, a liquid ejecting apparatus includes a liquid ejecting section including a nozzle ejecting liquid, a pressure chamber communicated with the nozzle, and a driving element applying a pressure change to the liquid included in the pressure chamber, a driving signal generation section configured to generate a micro vibration signal which is supplied to the driving element and which applies a pressure change to such an extent that the liquid is not ejected from the nozzle, a first flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, and a second flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, a driving circuit configured to supply a signal generated by the driving signal generation section to the driving element, and a thickening determination section configured to determine a thickening state of the liquid included in the nozzle. The pressure change by the second flushing signal is larger than the pressure change by the first flushing signal. An amount of liquid ejected from the nozzle when the first flushing signal is supplied to the driving element once is larger than an amount of liquid ejected from the nozzle when the second flushing signal is supplied to the driving element once. When the thickening determination section determines that a thickening state of the liquid included in the nozzle is a first state, the micro vibration signal is not supplied to the driving element and the second flushing signal is supplied to the driving element a first number of times. When the thickening determination section determines that the thickening state of the liquid included in the nozzle is a second state in which viscosity of the liquid is higher than viscosity of the liquid in the first state, the micro vibration signal is supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times after the micro vibration signal is supplied, and the first flushing signal is supplied to the driving element a second number of times after the second flushing signal is supplied.
Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings. Note that, in the drawings, sizes and scales of components are appropriately differentiated from actual components. Furthermore, embodiments below are preferred concrete examples of the present disclosure, and therefore, various limitations which are preferable in terms of technique are added to the embodiments. However, the scope of the present disclosure is not limited to the embodiments as long as limitations of the present disclosure is not particularly described hereinafter.
An external apparatus 200 is connected to the liquid ejecting apparatus 100 in a wired or wireless manner. The external apparatus 200 is an electronic apparatus, for example, processing images of computers, digital still cameras, cellular phones, and the like. The external apparatus 200 successively supplies a print job J to the liquid ejecting apparatus 100. The print job J is an instruction of a series of operations to be performed for printing an image on the medium 12.
As illustrated in
The control unit 21 includes a control device 211 and a storage device 212. The control device 211 is a single processor or a plurality of processors which execute various types of calculation and control. Specifically, the control device 211 is configured by at least one type of processor, such as CPU, a GPU, a DSP, or an FPGA. CPU stands for Central Processing Unit. GPU stands for Graphics Processing Unit. DSP stands for Digital Signal Processor. FPGA stands for Field Programmable Gate Array. The storage device 212 is a single memory or a plurality of memories which store programs to be executed by the control device 211 and various data to be used by the control device 211. A recording medium, such as a semiconductor recording medium or a magnetic recording medium, is used as the storage device 212. A combination of a plurality of types of recording media may be used as the storage device 212.
The transport mechanism 22 transports the medium 12 along a Y axis under control of the control unit 21. The moving mechanism 24 causes the liquid ejecting head 23 to reciprocate along an X axis under control of the control unit 21. The X axis intersects with the Y axis, or typically, orthogonally intersects with the Y axis. The moving mechanism 24 includes a transport body 242 of a substantially box shape which accommodates the liquid ejecting head 23 and a transport belt 244 extending in an X direction and having the transport body 242 fixed thereon. The transport body 242 is also referred to as a carriage. Note that the liquid container 14 may be included in the transport body 242 together with the liquid ejecting head 23. In a description below, it is assumed that a Z axis orthogonally intersects with an X-Y plane. One of directions along the Z axis is referred to as a Z1 direction and the other is referred to as a Z2 direction. The Z1 direction corresponds to a direction of gravitational force.
The liquid ejecting head 23 ejects ink supplied from the liquid container 14 to the medium 12 from a plurality of nozzles N under control of the control unit 21. An arbitrary image is formed on a surface of the medium 12 when the liquid ejecting head 23 ejects ink to the medium 12 while the transport mechanism 22 transports the medium 12 and the transport body 242 repeatedly reciprocates.
The maintenance mechanism 28 is used to maintain the liquid ejecting head 23. The maintenance mechanism 28 includes a cap 281 and a liquid receiving section 282. The cap 281 is a structure of a substantially box shape having an opening in the Z2 direction. The cap 281 covers an ejection surface including the plurality of nozzles N as illustrated in
The pressure chamber C is a space communicated with the nozzle N. The plurality of pressure chambers C included in the liquid ejecting head 23 are charged with ink supplied from the liquid container 14. The driving element E changes pressure of the ink included in the pressure chamber C. For example, a piezoelectric element which changes a volume of the pressure chamber C by deforming a wall surface of the pressure chamber C or a heat element which generates bubbles in the pressure chamber C by heating ink included in the pressure chamber C is used as the driving element E. When the driving element E changes pressure of the ink included in the pressure chamber C, the ink included in the pressure chamber C is ejected from the nozzle N. The nozzle N is formed on a nozzle plate 231 illustrated in
The control unit 21 supplies a plurality of signals including a control signal S and a driving signal D to the liquid ejecting head 23. The control signal S instructs ejection or non-ejection of ink from the individual nozzles N of the plurality of liquid ejecting sections 26 and ejection amounts. The driving signal D is a voltage signal including a driving pulse in a predetermined cycle. The driving pulse has a waveform for driving the driving element E. Note that the driving signal D may have a waveform including a plurality of driving pulses. Furthermore, a plurality of driving signals D including driving pulses of different waveforms may be used.
The driving circuit 25 drives the individual driving elements E included in the plurality of liquid ejecting sections 26 under control of the control unit 21. The driving circuit 25 includes a plurality of switches SW connected to the respective driving elements E of the liquid ejecting sections 26. Each of the switches SW is configured by a transfer gate which performs switching between supply and stop of the driving signal D to the driving element E in accordance with the control signal S.
As illustrated in
The driving signal generation section 31 generates the driving signal D. The driving signal D generated by the driving signal generation section 31 is supplied to the driving circuit 25 along with the control signal S separately generated.
The thickening determination section 32 estimates thickening states of ink in the plurality of nozzles Z. When a state in which the ink is not ejected from the nozzles N of the liquid ejecting head 23 is continued, viscosity of the ink included in the nozzles N is increased due to evaporation of solvent of the ink.
Note that the state Qa is an example of a “first state”. The state Qd is an example of a “second state”. The state Qe is an example of a “third state”. The state Qb is an example of a “fourth state”. The state Qc is an example of a “fifth state”.
For example, the thickening determination section 32 determines an ink thickening state based on a period of time in which a state in which the ink is not ejected from the plurality of nozzles N is continued (hereinafter referred to as an “elapsed time”). When the nozzles N are left for a long period of time without ejecting the ink, the solvent of the ink in the vicinity of menisci MN which are liquid surfaces in the nozzles N gradually volatilized and the viscosity of the ink is increased. The elapsed time indicates a period of time in which the nozzles N are left in a state in which the nozzles N are sealed by the cap 281, for example.
Specifically, the thickening determination section 32 determines that the thickening state is the state Qa when the elapsed time H is smaller than a threshold value t1 as illustrated in
When the viscosity of the ink included in the nozzles N is increased, an ejection characteristic, such as a weight or a speed of the ink ejected from the nozzles N, is changed, and therefore, a position of the ink landed on the medium 12 may be shifted from a position to be landed. Quality of an image formed on a surface of the medium 12 is deteriorated due to a difference between the landing positions. To suppress the increase in viscosity of the ink, the liquid ejecting apparatus 100 executes a micro vibration operation and a flushing operation.
Micro vibration is performed on the ink in the micro vibration operation. The micro vibration is small vibration applied to the ink without ejection of the ink from the nozzles N. When ink having increased viscosity (hereinafter referred to as “thickened ink”) is stirred with ink which is not thickened by the micro vibration operation so that local increase in viscosity of the ink in the vicinity of the menisci MN included in the nozzles N is reduced. The micro vibration is rephrased by vibration generated in the menisci MN of the ink included in the nozzles Z. Since the ink included in the nozzles N is appropriately stirred by the micro vibration, the local increase in viscosity of the ink in the vicinity of the menisci MN included in the nozzles N is reduced. In the liquid ejecting apparatus 100, the micro vibration operation may be executed in a waiting state in which an ejection surface does not face the medium 12 and a printing state in which the ejection surface faces the medium 12 in plan view from the Z axis.
In the flushing operation, the ink which does not directly contribute to formation of an image is forcibly ejected from the nozzles N by driving the driving elements E. In the flushing operation, pressure for ejecting ink is changed so that the thickened ink is ejected. The flushing operation is executed in the waiting state in which the ejection surface faces the liquid receiving section 282. Specifically, the thickened ink is ejected to the liquid receiving section 282.
The micro vibration operation includes two types of operation, that is, a first micro vibration operation and a second micro vibration operation. Similarly, the flushing operation includes two types of operation, that is, a normal flushing operation and a power flushing operation.
The driving signal generation section 31 generates a driving signal D including a first micro vibration pulse PSV1 illustrated in
Similarly, the driving signal generation section 31 generates a driving signal D including a normal flushing pulse PNFL illustrated in
In
In
Potential amplitude of the second micro vibration pulse PSV2 is in a range from the reference potential V0 to the potential VbH and potential amplitude of the first vibration pulse PSV1 is in a range from the reference potential V0 to the potential VbL. Since the potential VbH is higher than the potential VbL, the potential amplitude of the second micro vibration pulse PSV2 is larger than the potential amplitude of the first micro vibration pulse PSV1. Accordingly, the pressure change applied to the ink by the second micro vibration pulse PSV2 is larger than the pressure change applied to the ink by the first micro vibration pulse PSV1.
In
In
In the normal flushing pulse PNFL, the potential rises once and drops once. On the other hand, in the power flushing pulse PPFL, the potential rises twice and drops twice at timings different from the normal flushing pulse PNFL for a pressure change in the pressure chamber C and the nozzle N so that a large change in the meniscus MN is attained. Therefore, a change in potential in the power flushing pulse PPFL is larger than a change in potential in the normal flushing pulse PNFL. Accordingly, a pressure change applied to the ink by the power flushing pulse PPFL is larger than a pressure change applied to the ink by the normal flushing pulse PNFL.
In a waveform of the normal flushing pulse PNFL, the entire meniscus MN moves in the Z1 direction so as to have a convex shape projecting in the Z1 direction in the interval s33, the meniscus MN becomes a liquid column after moving in the Z1 direction from the ejection surface, and thereafter, the meniscus MN of the liquid surface separated from the liquid column moves in the Z2 direction in the interval s35.
On the other hand, in a waveform of the power flushing pulse PPFL, after the meniscus MN is considerably drawn into the pressure chamber C in the interval s41, the pressure chamber C dramatically shrinks in the interval s43 so that a center portion of the meniscus MN which easily follows a pressure change moves in the Z1 direction more largely relative to a peripheral portion of the center portion. When the peripheral portion of the meniscus MN moves close to the ejection surface, the pressure chamber C dramatically swells in the interval s45 and the peripheral portion of the meniscus MN moves in the Z2 direction, and on the other hand, a liquid surface of the center portion of the meniscus MN extends in the Z1 direction by the inertial force so that a liquid column is formed. Thereafter, after the meniscus MN moves in the Z1 direction in the interval s47, the meniscus MN of the liquid surface separated from the liquid column in the interval s49 moves in the Z2 direction.
Specifically, an amount of the droplet Dr1 of the liquid column formed by the liquid surface of the entire meniscus MN of the normal flushing pulse PNFL is larger than an amount of the droplet Dr2 of the liquid column formed by the liquid surface only in the center portion of the meniscus MN of the power flushing pulse PPFL. The amount of the droplet Dr1 and the amount of the droplet Dr2 indicate mass of the ejected ink. Furthermore, a period of the normal flushing pulse PNFL is shorter than a period of the power flushing pulse PPFL. Accordingly, in the normal flushing pulse PNFL, a larger amount of thickened ink may be discharged in a shorter period when compared with the power flushing pulse PPFL.
On the other hand, an amplitude A2 of the meniscus MN of the power flushing pulse PPFL is larger than an amplitude A1 of the meniscus MN of the normal flushing pulse PNFL, and the pressure chamber C drastically swells and shrinks by the power flushing pulse PPFL. Accordingly, by the power flushing pulse PPFL, the pressure in the pressure chamber C is increased when compared with the normal flushing pulse PNFL and ink is locally ejected in the vicinity of the center portion of the meniscus MN, so that ink having a certain degree of viscosity may be discharged.
Note that the waveforms of the first micro vibration pulse PSV1, the second micro vibration pulse PSV2, the normal flushing pulse PNFL, and the power flushing pulse PPFL are appropriately changed. A pulse of a rectangle shape may be employed, for example, instead of a pulse of a trapezoidal shape. Furthermore, waveforms obtained by inverting rise and drop of potentials with respect to the reference potential V0 of the waveforms of the first micro vibration pulse PSV1, the second micro vibration pulse PSV2, the normal flushing pulse PNFL, and the power flushing pulse PPFL may be employed depending on a configuration and characteristics of the driving element E.
A preparation operation will now be described with reference to the accompanying drawings. The preparation operation is performed to prepare an operation of printing an image on the medium 12 in accordance with the print job J (hereinafter referred to as a “printing operation”). Immediately after the liquid ejecting apparatus 100 is powered or immediately before the printing operation is started when a long period of time has elapsed after a preceding printing operation, for example, the preparation operation is executed as illustrated below.
In the state Qa, the state Qb, and the state Qc, a degree of increase in viscosity of the ink is low, and therefore, the ink may be ejected by the power flushing pulse PPFL without the micro vibration operation. Accordingly, as illustrated in
In the power flushing operation, the driving circuit 25 supplies the power flushing pulse PPFL M1 times in each of the states Qa to Qe. The number M1 is an example of a “first number”. The number M1 indicates the number of times discharge of the thickened ink in the vicinity of the meniscus MN in the nozzle N is available and is set based on experience or experiment of a developer of the liquid ejecting apparatus 100.
In the normal flushing operation, the thickened ink existing only in the vicinity of the meniscus MN may be sufficiently ejected by the power flushing operation, and therefore, the driving circuit 25 does not supply the normal flushing pulse PNFL in the state Qa. In other words, in the state Qa, the thickened ink may be sufficiently ejected only by the power flushing operation.
In the states Qb to Qe, although the highly thickened ink is discharged in the vicinity of the meniscus MN by the power flushing operation performed M1 times, the thickened ink which degrades print quality is still included in the nozzle N. To efficiently eject the thickened ink, the driving circuit 25 supplies the normal flushing pulse PNFL which attains a larger ejection amount per ejection than the power flushing pulse PPFL. The driving circuit 25 supplies the normal flushing pulse PNFL M4 times in the state Qb, supplies the normal flushing pulse PNFL M5 times in the state Qc, supplies the normal flushing pulse PNFL M2 times in the state Qd, and supplies the normal flushing pulse PNFL M3 times in the state Qe.
The numbers M2 to M5 satisfy Expression (1) below.
M4<M5<M2<M3 (1)
(1) According to Expression (1) and
The number M4 indicates the number of times the thickened ink is ejected so that the thickened ink is sufficiently ejected in the state Qb. The number M5 indicates the number of times the thickened ink is ejected so that the thickened ink is sufficiently ejected in the state Qc. The number M2 indicates the number of times the thickened ink is ejected so that the thickened ink is sufficiently ejected in the state Qd. The number M3 indicates the number of times the thickened ink is ejected so that the thickened ink is sufficiently ejected in the state Qe. The numbers M4, M5, M2, and M3 are set based on experience or experiment of the developer of the liquid ejecting apparatus 100. Note that the number M4 is an example of a “fourth number”. The number M5 is an example of a “fifth number”. The number M2 is an example of a “second number”. The number M3 is an example of a “third number”.
After the process in step S3, the thickening determination section 32 determines whether the thickening state is the state Qa in step S4. When the thickening state is the state Qa (S4: Yes), the driving circuit 25 executes a pre-printing process in step S21, and thereafter, terminates the preparation operation. The pre-printing process will be described hereinafter. When the preparation operation is terminated in accordance with the procedure described above, the control unit 21 causes the liquid ejecting head 23 to perform a printing operation in accordance with the print job J. As illustrated above, when the thickening state is the state Qa, the driving circuit 25 does not supply the micro vibration pulse PSV before the flushing operation, supplies the power flushing pulse PPFL M1 times, and does not supply the normal flushing pulse PNFL to the individual driving elements E.
When the thickening state is the state Qb or the state Qc (S4: No), the thickening determination section 32 determines whether the thickening state is the state Qb in step S5. When the thickening state is the state Qb (S5: Yes), the driving circuit 25 supplies the normal flushing pulse PNFL M4 times to the driving elements E in step S6. After the process in step S6, the driving circuit 25 executes the process in step S21, and thereafter, terminates the preparation process. As illustrated above, when the thickening state is the state Qb, the driving circuit 25 does not supply the micro vibration pulse PSV before the flushing operation, supplies the power flushing pulse PPFL M1 times, and supplies the normal flushing pulse PNFL M4 times to the individual driving elements E.
In the intervals T13 and T14, the pre-printing process described above is executed. In the pre-printing process, the micro vibration pulse PSV is supplied to the individual driving elements E. The micro vibration pulse PSV used in the pre-printing process is the first micro vibration pulse PSV1 illustrated in
Description will now be made with reference to
When the thickening state is the state Qd or the state Qe (S2: No), the thickening determination section 32 determines whether the thickening state is the state Qd in step S11. When the thickening state is the state Qd (S11: Yes), the driving circuit 25 supplies the first micro vibration pulse PSV1 to the individual driving elements E in step S12. The first micro vibration pulse PSV1 is supplied a plurality of times to the individual driving elements E. Subsequently, the driving circuit 25 supplies the power flushing pulse PPFL M1 times to the individual driving elements E in step S13. Then the driving circuit 25 supplies the normal flushing pulse PNFL M2 times to the individual driving elements E in step S14. After the process in step S14, the driving circuit 25 executes the pre-printing process in step S21, and thereafter, terminates the preparation process illustrated in
Description will now be made with reference to
As illustrated above, according to this embodiment, when the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qa, the micro vibration pulse PSV is not supplied to the driving elements E but supplies the power flushing pulse PPFL M1 times. On the other hand, when the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qd, the first micro vibration pulse PSV1 is supplied to the driving elements E, the power flushing pulse PPFL is supplied M1 times to the driving elements E after the first micro vibration pulse PSV1 is supplied, and the normal flushing pulse PNFL is supplied M2 times to the driving elements E after the power flushing pulse PPFL is supplied.
Although a degree of increase in viscosity of the ink in the vicinity of the meniscus MN included in the nozzle N may be reduced by the micro vibration operation, the thickened ink is stirred and dispersed. In the state Qa in which the viscosity of the ink is not so increased, the thickened ink is ejected by the power flushing pulse PPFL without reducing increase in viscosity by supplying the micro vibration pulse PSV. In addition, since the micro vibration pulse PSV is not supplied, the thickened ink is not dispersed due to stirring, and therefore, an amount of ink to be discharged may be suppressed to be small.
On the other hand, in the state Qd in which the viscosity of the ink is increased when compared with the state Qa, when the first micro vibration pulse PSV1 is supplied, the thickened ink having viscosity locally increased in the vicinity of the meniscus MN and ink which is not thickened near the pressure chamber C are stirred so that the thickening state in the vicinity of the meniscus MN may be improved to such an extent that the ink may be ejected by the power flushing pulse PPFL. Since the stirring is performed by supplying the first micro vibration pulse PSV1, the thickened ink is dispersed from the portion in the vicinity of the meniscus MN to the pressure chamber C. First, when the power flushing pulse PPFL which causes a larger pressure change than the normal flushing pulse PNFL is supplied, ink of higher viscosity may be ejected from the nozzle N in the vicinity of the meniscus MN. After the ink of the higher viscosity is discharged by supplying the power flushing pulse PPFL and the viscosity of the ink included in the nozzle N is reduced, the normal flushing pulse PNFL which causes ejection of a larger amount of ink per ejection than the power flushing pulse PPFL is supplied to efficiently eject the dispersed thickened ink, so that the thickened ink may be ejected the smaller number of times and a shorter period of time than an example in which the power flushing pulse PPFL is supplied. As described above, according to this embodiment, the thickened ink may be efficiently ejected in accordance with the thickening state of the ink included in the nozzle N.
When the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qe, the second micro vibration pulse PSV2 is supplied to the driving elements E, the power flushing pulse PPFL is supplied M1 times to the driving elements E after the second micro vibration pulse PSV2 is supplied, and the normal flushing pulse PNFL is supplied M3 times to the driving elements E after the power flushing pulse PPFL is supplied. In the state Qe in which the viscosity of ink is increased when compared with the state Qd, the thickened ink may be appropriately ejected by supplying the normal flushing pulse PNFL M3 times which is larger than M2 times.
According to this embodiment, a pressure change by the second micro vibration pulse PSV2 obtained when the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qe is larger than a pressure change by the first micro vibration pulse PSV1 obtained when the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qd. In the state Qe in which the viscosity of the ink is larger than the state Qd, the local thickening state in the vicinity of the meniscus MN may be reduced to such an extent that the ink is discharged by the power flushing pulse PPFL by increasing the pressure change of the micro vibration operation when compared with the state Qd.
When the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qb, the micro vibration pulse PSV is not supplied to the driving elements E before the flushing operation, the power flushing pulse PPFL is supplied M1 times, and the normal flushing pulse PNFL is supplied M4 times to the driving elements E after the power flushing pulse PPFL is supplied.
In the state Qb between the state Qa and the state Qd, the thickened ink is larger than that in the state Qa and smaller than that in the state Qd. Accordingly, since the number of times the normal flushing pulse PNFL is supplied is M4 which is smaller than M2 in the state Qd, the thickened ink may be appropriately ejected.
When the thickening determination section 32 determines that the thickening state of the ink included in the nozzle N is the state Qc, the micro vibration pulse PSV is not supplied to the driving elements E, the power flushing pulse PPFL is supplied M1 times, and the normal flushing pulse PNFL is supplied to the driving element E M5 times which is larger than M4 times and smaller than M2 times after the power flushing pulse PPFL is supplied. In the state Qc between the state Qb and the state Qd, the thickened ink is larger than that in the state Qb and smaller than that in the state Qd. Accordingly, when the number of times the normal flushing pulse PNFL is supplied is M5 times which is larger than M4 times in the state Qb and smaller than M2 times in the state Qd, the thickened ink may be appropriately ejected.
An amplitude A2 of the meniscus MN of the nozzle N when the power flushing pulse PPFL is supplied to the driving element E is larger than an amplitude A1 of the meniscus of the nozzle N when the normal flushing pulse PNFL is supplied to the driving element E. Since the amplitude A2 by the power flushing pulse PPFL is larger than the amplitude A1 by the normal flushing pulse PNFL, the ink may be ejected by the power flushing pulse PPFL even when the viscosity in the vicinity of the meniscus MN is increased and the thickening state in which the ink may not be ejected by the normal flushing pulse PNFL is entered.
The foregoing embodiment may be variously modified. Modifications will be illustrated in detail hereinafter. Two or more modifications arbitrarily selected from examples described below may be appropriately combined as long as the modifications do not contradict each other. Note that, in the modifications illustrated below, elements having operations and functions the same as those of the foregoing embodiment are denoted by reference numerals the same as those described above, and detailed descriptions thereof are appropriately omitted.
(1) Although the thickening determination section 32 determines the thickening state of the ink based on the elapsed time H in the foregoing embodiment, the method for determining the thickening state is not limited to that illustrated above. For example, the thickening determination section 32 may determine the thickening state using a mode 1 to a mode 5.
Mode 1A:
The thickening determination section 32 determines the thickening state of the ink based on residual vibration obtained when the pressure in the pressure chamber C is changed, for example. As a driving pulse for generating the residual vibration, a non-ejection pulse not to eject ink from the nozzle N may be supplied to the driving elements E or a pulse for inspection may be supplied to the driving elements E. The thickening determination section 32 detects an electromotive force generated in the driving element E when the residual vibration in the pressure chamber C propagates to the driving element E as a signal representing a waveform of the residual vibration. The storage device 212 stores a table including a residual vibration characteristic and a thickening state which are associated with each other. The thickening determination section 32 searches the table for a thickening state corresponding to the residual vibration characteristic of the nozzle N included in a certain one of the liquid ejecting sections 26. Examples of the residual vibration characteristic include amplitude, cycle, and an attenuation rate of the residual vibration. As described above, according to the configuration in which the residual vibration is referred to, it is advantageous in that the thickening state of the ink included in the nozzle N may be estimated with thigh accuracy.
Mode 1B:
In the mode 1B, the thickening determination section 32 determines the thickening state of the ink based on a type of ink included in the liquid container 14. Examples of the type include ink including pigment and ink including dye. Hereinafter, the ink including pigment is referred to as “pigment ink” and the ink including dye is referred to as “dye ink”. Viscosity of the pigment ink is more easily increased when compared with the dye ink. Therefore, when a type of ink included in the liquid container 14 indicates the pigment ink, viscosity of the ink included in the liquid container 14 is increased when compared with an example in which a type of ink included in the liquid container 14 is the dye ink. When it is determined that the ink included in the liquid container 14 is the pigment ink, for example, the driving circuit 25 supplies the power flushing pulse PPFL to the driving elements E M1 times, and thereafter, the driving circuit 25 supplies the normal flushing pulse PNFL L1 times. On the other hand, when it is determined that the ink included in the liquid container 14 is the dye ink, for example, the driving circuit 25 supplies the power flushing pulse PPFL M1 times to the driving element E, and thereafter, the driving circuit 25 supplies the normal flushing pulse PNFL L2 times to the driving elements E. The number L1 is larger than the number L2.
Mode 1C:
In a mode 1C, the thickening determination section 32 determines a thickening state of the ink based on a type of ink and the elapsed time H. The storage device 212 stores a table in which a type of ink, the elapsed time H, and the thickening state are associated with each other. The thickening determination section 32 searches the table for a thickening state corresponding to the type of ink and the elapsed time H.
Mode 1D:
In a mode 1D, it is assumed that the liquid container 14 is a detachable cartridge. The thickening determination section 32 may determine a thickening state of the ink based on an elapsed time from a time point when the liquid container 14 is attached to a current time point. Similarly, when the liquid container 14 is an ink tank, the thickening determination section 32 may determine a thickening state of the ink based on an elapsed time from a time point when the liquid container 14 is charged with the ink to a current time point.
Mode 1E:
In a mode 1E, the thickening determination section 32 determines a thickening state based on a result of a detection of a state of the ink included in the nozzle N by an optical sensor.
Mode 1F:
In a mode 1F, the thickening determination section 32 determines a thickening state based on a result of printing of a predetermined test pattern on the medium 12. For example, it is determined that viscosity is increased as an error of a position where the ink is landed on the medium 12 is large.
(2) Although the micro vibration pulse PSV supplied when the thickening state is the state Qd is the first micro vibration pulse PSV1, and the micro vibration pulse PSV supplied when the thickening state is the state Qe is the second micro vibration pulse PSV2 in the foregoing embodiments, the present disclosure is not limited to these. For example, even when the thickening state is the state Qe, the driving circuit 25 may supply the first micro vibration pulse PSV1. Note that the driving circuit 25 supplies the first micro vibration pulse PSV1 when the thickening state is the state Qe a number of times larger than the number of times the first micro vibration pulse PSV1 is supplied when the thickening state is the state Qd.
(3) Although one of the five thickening states is determined in the foregoing embodiments, it may be determined one of four or less thickening states or one of six or more thickening states. An example in which one of six or more thickening states is determined will be described with reference to
Note that, in this modification, the state Qd′ is an example of a “second state”. The state Qf is an example of a “third state”. The state Qe′ is an example of a “state between the second state and the third state”.
When an elapsed time H is equal to or larger than a threshold value t3 and smaller than a threshold value t4′, the thickening determination section 32 determines that the thickening state is the state Qd′ as illustrated in
The numbers M2′, M3′, M4, M5, and M6 satisfy Expression (2) below.
M4<M5<M2′<M3′<M6 (2)
According to Expression (2), the number M3′ is larger than the number M2′ and smaller than the number M6. Note that, in this modification, the number M2′ is an example of the “second number”. The number M6 is an example of the “third number”. The number M3′ is an example of a “number larger than the second number and smaller than the third number”.
In this modification, when the thickening determination section 32 determines that the thickening state is the state Qe′, the driving circuit 25 supplies the second micro vibration pulse PSV2 to the driving elements E. However, the present disclosure is not limited to this. For example, when the thickening determination section 32 determines that the thickening state is the state Qe′, the driving circuit 25 may supply the micro vibration pulse PSV which causes a pressure change which is larger than the pressure change caused by the first micro vibration pulse PSV1 and which is smaller than a pressure change caused by the second micro vibration pulse PSV2 to the ink included in the pressure chamber C.
(4) Although the number of times the power flushing pulse PPFL is supplied is M1 irrespective of the thickening state in the foregoing embodiments, the number may be changed in accordance with the thickening state. Specifically, when a degree of viscosity exceeds a predetermined degree, the number of times the power flushing pulse PPFL is supplied may be increased. By this, even when viscosity of the ink in the vicinity of the meniscus MN is increased, the ink having the increased viscosity in the vicinity of the meniscus MN may be sufficiently discharged to such an extent that the ink may be ejected by the normal flushing pulse PNFL. However, as described above, since a larger amount of thickened ink may be discharged by the normal flushing pulse PNFL within a short period of time, the number of times the power flushing pulse PPFL is supplied is preferably set to be minimum.
(5) Although thickening states of the ink in the plurality of nozzles N are the same according to the foregoing embodiments, the thickening determination section 32 may individually determine the thickening states of the nozzles N.
(6) Although solvent included in the ink is water in the foregoing embodiments, the solvent is not limited to water as long as the solvent has volatile property. For example, the solvent may be volatile organic solvent. Examples of the organic solvent include ketone, alcohol, and ethyl acetate.
(7) Although the driving element E is used for the ejection of ink and the micro vibration in common in the foregoing embodiments, different driving elements E may be used for the ejection of ink and the micro vibration. Configurations of the driving element E for the ejection and the driving element E for the micro vibration may be the same or different. For example, a heat element may be used as the driving element E for the ejection and a piezoelectric element may be used as the driving element E for the micro vibration.
(8) Although the liquid ejecting apparatus 100 of a serial type which causes the transport body 242 having the liquid ejecting head 23 mounted thereon to reciprocate is illustrated in the foregoing embodiments, the present disclosure is applicable to a liquid ejecting apparatus of a line type having a plurality of nozzles N distributed in an entire width of the medium 12.
(9) The liquid ejecting apparatus 100 illustrated in the foregoing embodiments may be employed in various apparatuses including facsimile apparatuses and photocopiers in addition to apparatuses dedicated for printing. Note that usage of the liquid ejecting apparatus is not limited to printing. For example, a liquid ejecting apparatus ejecting solution of color material is used as a manufacturing apparatus forming a color filter of a display apparatus, such as a liquid crystal display panel. Furthermore, the liquid ejecting apparatus ejecting solution of conductive material is used as a manufacturing apparatus forming wiring and electrodes of a wiring substrate. Furthermore, a liquid ejecting apparatus ejecting organic solution associated with living bodies is used as a manufacturing apparatus manufacturing biochips, for example.
The following configurations, for example, are obtained according to the embodiments illustrated above.
A method for driving a liquid ejecting apparatus according to a first preferred mode is provided. The liquid ejecting apparatus includes a liquid ejecting section including a nozzle ejecting liquid, a pressure chamber communicated with the nozzle, and a driving element applying a pressure change to the liquid included in the pressure chamber, a driving signal generation section configured to generate a micro vibration signal which is supplied to the driving element and which applies a pressure change to such an extent that the liquid is not ejected from the nozzle, a first flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, and a second flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, and a thickening determination section configured to determine a thickening state of the liquid included in the nozzle. The pressure change by the second flushing signal is larger than the pressure change by the first flushing signal. An amount of liquid ejected from the nozzle when the first flushing signal is supplied to the driving element once is larger than an amount of liquid ejected from the nozzle when the second flushing signal is supplied to the driving element once. When the thickening determination section determines that a thickening state of the liquid included in the nozzle is a first state, the micro vibration signal is not supplied to the driving element and the second flushing signal is supplied to the driving element a first number of times. When the thickening determination section determines that the thickening state of the liquid included in the nozzle is a second state in which viscosity of the liquid is higher than viscosity of the liquid in the first state, the micro vibration signal is supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times after the micro vibration signal is supplied, and the first flushing signal is supplied to the driving element a second number of times after the second flushing signal is supplied.
Liquid having increased viscosity is stirred by supplying a micro vibration signal. In a first state in which viscosity of the liquid is not so increased, the liquid having increased viscosity is ejected by the second flushing signal without reducing viscosity by supplying the micro vibration pulse. In addition, the liquid having increased viscosity is not stirred since the micro vibration signal is not supplied.
On the other hand, in a second state in which the viscosity is increased from the first state, a local thickening state is improved when the micro vibration signal is supplied, and the liquid may be ejected even in a state in which the viscosity is increased from a state in which the first flushing signal is supplied since the second flushing signal causing a pressure change larger than a pressure change of the first flushing signal is supplied. Note that the liquid having increased viscosity is stirred by supplying the micro vibration signal. After the increased viscosity is reduced by supply of the second flushing signal, the first flushing signal which enables ejection of a larger amount of liquid per ejection than the second flushing signal is supplied to efficiently eject stirred ink so that liquid having increased viscosity may be ejected when the ejection is performed a number of times smaller than a number of times ejection is performed when the second flushing signal is supplied.
In a second mode which is a concrete example of the first mode, when the thickening determination section determines that the thickening state of the liquid included in the nozzle is a third state in which viscosity of the liquid is higher than the viscosity in the second state, the micro vibration signal is supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times after the micro vibration signal is supplied, and the first flushing signal is supplied to the driving element a third number of times which is larger than the second number of times after the second flushing signal is supplied.
In the third state in which the viscosity is increased from the second state, the liquid of the increased viscosity may be appropriately ejected when the first flushing signal is supplied the third number of times which is larger than the second number of times.
In a third mode which is a concrete example of the second mode, a pressure change caused by the micro vibration signal when the thickening determination section determines that the thickening state of the liquid included in the nozzle is the third state is larger than a pressure change caused by the micro vibration signal when the thickening determination section determines that the thickening state of the liquid included in the nozzle is the second state.
In the third state in which the viscosity is increased from the second state, the pressure change caused by the micro vibration signal is increased to be larger than the second state, and therefore, a local thickening state in the vicinity of the meniscus may be improved.
In a fourth mode which is a concrete example of the second mode or the third mode, when the thickening determination section determines that the thickening state of the liquid included in the nozzle is a state between the second state and the third state, the micro vibration signal is supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times after the micro vibration signal is supplied, and the first flushing signal is supplied to the driving element a number of times which is larger than the second number of times and smaller than the third number of times after the second flushing signal is supplied.
In the state between the second state and the third state, the liquid having the increased viscosity is larger than the second state and smaller than the third state. Accordingly, the number of times the first flushing signal is supplied is also larger than the second number of times and smaller than the third number of times so that the liquid having the increased viscosity may be appropriately ejected.
In a fifth mode which is a concrete example of one of the first mode to the fourth mode, when the thickening determination section determines that the thickening state of the liquid included in the nozzle is a fourth state between the first state and the second state, the micro vibration signal is not supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times, and the first flushing signal is supplied to the driving element a fourth number of times which is smaller than the second number of times after the second flushing signal is supplied.
In the fourth state between the first state and the second state, the liquid having the increased viscosity is larger than the first state and smaller than the second state. Accordingly, the number of times the first flushing signal is supplied is also smaller than the second number of times in the second state so that the liquid having the increased viscosity may be appropriately ejected.
In a sixth mode which is a concrete example of the fifth mode, when the thickening determination section determines that the thickening state of the liquid included in the nozzle is a fifth state between the fourth state and the second state, the micro vibration signal is not supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times, and the first flushing signal is supplied to the driving element a fifth number of times which is larger than the fourth number of times and smaller than the second number of times after the second flushing signal is supplied.
In a seventh mode which is a concrete example of one of the first mode to the sixth mode, an amplitude of the meniscus of the nozzle when the second flushing signal is supplied to the driving element is larger than an amplitude of the meniscus of the nozzle when the first flushing signal is supplied to the driving element.
Since the amplitude of the second flushing signal is larger than the amplitude of the first flushing signal, the liquid may be ejected by the second flushing signal even in a thickening state in which the viscosity is increased in the vicinity of the meniscus and the liquid may not be ejected by the first flushing signal.
A liquid ejecting apparatus according to a preferred eighth mode includes a liquid ejecting section including a nozzle ejecting liquid, a pressure chamber communicated with the nozzle, and a driving element applying a pressure change to the liquid included in the pressure chamber, a driving signal generation section configured to generate a micro vibration signal which is supplied to the driving element and which applies a pressure change to such an extent that the liquid is not ejected from the nozzle, a first flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, and a second flushing signal which is supplied to the driving element and which applies a pressure change to the liquid included in the pressure chamber to such an extent that the liquid is ejected from the nozzle, a driving circuit configured to supply a signal generated by the driving signal generation section to the driving element, and a thickening determination section configured to determine a thickening state of the liquid included in the nozzle. The pressure change by the second flushing signal is larger than the pressure change by the first flushing signal. An amount of liquid ejected from the nozzle when the first flushing signal is supplied to the driving element once is larger than an amount of liquid ejected from the nozzle when the second flushing signal is supplied to the driving element once. When the thickening determination section determines that a thickening state of the liquid included in the nozzle is a first state, the micro vibration signal is not supplied to the driving element and the second flushing signal is supplied to the driving element a first number of times. When the thickening determination section determines that the thickening state of the liquid included in the nozzle is a second state in which viscosity of the liquid is higher than viscosity of the liquid in the first state, the micro vibration signal is supplied to the driving element, the second flushing signal is supplied to the driving element the first number of times after the micro vibration signal is supplied, and the first flushing signal is supplied to the driving element a second number of times after the second flushing signal is supplied.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2019-139491 | Jul 2019 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20030058302 | Yonekubo et al. | Mar 2003 | A1 |
| Number | Date | Country |
|---|---|---|
| 2000-117993 | Apr 2000 | JP |
| 2004-042314 | Feb 2004 | JP |
| 2005-246975 | Sep 2005 | JP |
| 2012-096423 | May 2012 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20210031522 A1 | Feb 2021 | US |
