This invention relates to LED drivers, driver circuits LED circuits, and to method of operating LED drivers.
Nowadays, so-called direct-to-mains LED lighting circuits are becoming increasingly popular mainly because of form factor advantages and their low cost, although the latter depends on required performance. A linear LED driver is essentially a current source that drives high-voltage LEDs which are directly connected to the mains. Linear LED drivers are a new type of LED driver that directly connects one or multiple LEDs, or LED strings, to the mains.
Some direct-to-mains LED lighting circuits suffer from unequal LED on times as is evident from
LED lighting circuits that are controlled with a linear LED driver suffer from 100% light ripple at twice mains frequency, as LED driving current cannot flow when the mains voltage is lower than VLED. This could result in a poor quality of light, as 100% light ripple at twice the mains frequency can be uncomfortable to some people. In order to improve the quality of light, capacitors C1, C2, and C3 may be included in parallel with respective LED string LED1, LED2 and LED3, as shown in
It will be appreciated that when a lamp is powered on, the capacitors need to be charged to VLED first before the LEDs emit any light. Therefore a startup phase is required in which the capacitors are charged as quickly as possible.
When the capacitors are still discharged, the full mains voltage is across the IC and the dissipation in the current source can be high even if a low to moderate charging current is used. For example, if the rectified mains voltage is Vrect, and the voltages across the capacitors are Vc1, Vc2 and Vc3, then the voltages (Vstr1A, Vstr2A and Vstr3A) at nodes Str1A, Str2A and Str3A would be, respectively, Vrect−Vc1, Vrect−Vc1−Vc2, and Vrect−Vc1−Vc2−Vc3. When the capacitors are discharged, Vc1, Vc2 and Vc3 are all (approximately) 0, so for a charging current LED, the power dissipated in the IC would be approximately Vrect.ILED. Even for the relatively low US mains voltage of 120 Vrms the peak voltage is 170V. Depending on the physical size of the high-voltage transistors used in the driver small currents in the mA range can already lead to a significant temperature increase.
A further source of thermal power dissipation may occur during normal operation, due to the variability in the peak main voltage: the LED lamp should operate as expected at low (expected) peak mains voltage. During periods when the peak mains voltage is higher, the excess voltage is dropped in the IC containing the current source—once again this results in power dissipation which appears as heat.
The invention provides methods and apparatus as defined in the independent claims.
According to one aspect of the present disclosure, there is provided a driver for driving a series arrangement being a variable number of strings of LEDs wherein each string has a capacitance connected in parallel with the respective string; the driver comprising: a controllable current source adapted to be connected in series between the series arrangement and a rectified AC supply to and source a controllable current (Istr) through the series arrangement; and a current source controller adapted to control the controllable current source; wherein the current source controller is operable to source a relatively lower current (ILED′) when a difference (Vstr3A) between the voltage across the series arrangement and the voltage of the rectified AC supply is relatively higher and a relatively higher current (ILED) when the difference is relatively lower.
By providing a relatively lower current when the difference is relatively higher, it may be possible to reduce the power dissipation in the driver, which may reduce the heating of the driver circuit. This may, for example, simplify the thermal management of the lighting circuit. Alternatively or in addition, it may be possible to use transistors which have a lower power rating (i.e. a smaller area), thereby providing a potential cost saving.
In one or more embodiments, the current source controller is configured to adjust the current in dependence on the charging level of the capacitors, and the relatively lower current is a first relatively lower current. In one or more embodiments the current source controller is configured to source the first relatively lower current in response to the difference (Vstr3A) being greater than a reference level Vref. Since most—or in the idealized case of there being no other series components and loss-less connections, all—of the difference Vstr3A is dropped in the driver IC, by reducing the charging current to a relatively lower level once the difference exceeds a reference level, the power dissipation in the IC can thereby be reduced.
Dynamically adjusting the charging current depending on the momentary mains voltage might thus tend to simultaneously ensure acceptable average driving current (for example to provide for acceptable charging times during startup) and acceptable IC dissipation and resulting temperature increase.
In one or more embodiments the driver is adapted for operation with a series combination of a resistor having resistance ROV and a Zener diode having a voltage drop Vov, the series combination being connected in parallel with the current source; wherein the current source controller comprises a current comparator configured to compare the current through the resistor with a reference current Istartup, and the reference current has a fixed relationship with the reference level according to the relationship: Vref=VOV+Istartup.ROV. The (voltage) difference may thereby by converted into an associated current, and use of a reference current Istartup and a current comparator may allow for convenient processing and therefore simple and/or space-efficient circuit design in the driver IC. Furthermore, by carrying out the signal processing in the current domain, this aspect may be made to be compatible with other aspects—in particular, accommodating varying peak mains voltage, as will be described in more detail hereinbelow; alternatively and without limitation, the comparison may be done in the voltage domain by converting the current through resistor ROV into a voltage and compare it to an internal voltage reference.
In one or more embodiments the first relatively lower current is half the relatively higher current. This may result in at least halving the power dissipation during high-voltage parts of the mains cycle.
In one or more embodiments the current source controller is operable to source a second relatively lower current (ILED″) when the difference (Vstr3A) between the voltage across the series arrangement and the voltage of the rectified AC supply is relatively higher and a relatively higher current (ILED) when the difference is relatively lower, during normal operation when all the LEDs are emitting light. Such embodiments may be operable to reduce the power dissipated in the IC, during periods when the RMS (and peak-) mains voltage is high. Furthermore, by reducing or even eliminating the dependence of the power dissipation on mains voltage variation, it may be possible to use a smaller heat sink (since the thermal losses will be reduced): without the relatively low-current operation at high voltage, the thermal design of the lamp would have to be dimensioned for the worst-case dissipation corresponding to full current and high mains voltage (ie relatively higher than typical mains voltage) operation, even at exceptionally high voltages (at which times the voltage in the IC is high). This would result in an over-dimensioned heat sink for the typical operating condition, which also implies a sub-optimal cost.
In one or more embodiments the second relatively lower current has a fixed relationship with the relatively higher current. By providing a step-change in the current, the circuit may be designed to be similar to that used to provide a step-change to the first relatively lower current used during start-up. In one or more other embodiments the second relatively lower current varies in dependence on the mains voltage such that the product of the difference (Vstr3A) and the second relatively lower current is constant. It may thereby be possible to significantly reduce, or even eliminate, the variation of power dissipation within the IC with variation in peak mains voltage. It may thereby be possible to simplify the thermal design of the IC, and/or it may be possible to avoid over-specifying the power switches required in the driver.
In one or more embodiments the driver is adapted for operation with a series combination of a resistor having resistance ROV and a Zener diode having a voltage drop Vov, the series combination being connected in parallel with the current source; wherein the current source controller comprises a current summing unit configured to subtract a current IOV through the resistor from a LED reference current Iref,LED and a scaling unit configured to scale the resultant current, and is configured to reduce the relatively higher current by the scaled resultant current to result in the second relatively lower current. By implementing the current source controller in this way, the design may be similar to that which may be used to provide the first relatively lower current during start-up, thereby providing a potential for re-use, or sharing, of components or design, or overall design simplification.
According to another aspect of the present disclosure, there is provided a driver circuit comprising a driver as described above, and a series combination of a resistor having resistance ROV and a zener diode having a voltage drop VOV, the series combination being connected in parallel with the current source.
According to yet another aspect of the present disclosure, there is provided a lighting device comprising such a driver circuit, a series arrangement of a plurality of strings of LEDs and a plurality of capacitors arranged such that each string has a capacitor connected in parallel with the respective string.
According to further aspect of the present disclosure, there is provided method of controlling the current in LED lighting circuit comprising a series arrangement, the series arrangement comprising a variable number of strings of LEDs in series wherein each string has a capacitance connected in parallel with the respective string; and a driver comprising: a controllable current source connected in series between the series arrangement and a rectified AC supply to and source a controllable current (Istr) through the series arrangement, and a current source controller adapted to control the controllable current source; the method comprising operating the current source controller to source a relatively lower current (Istr′) when a difference (Vstr3A) between the voltage across the series arrangement and the voltage of the rectified AC supply is relatively higher and a relatively higher current (Istr) when the difference is relatively lower.
In one or more embodiments the method comprises dynamically reducing a startup current through the series arrangement by adjusting the current in dependence on the charging level of the capacitors.
In one or more embodiments the method comprises operating the current source controller to source a second relatively lower current (ILED″) when the difference (Vstr3A) between the voltage across the series arrangement and the voltage of the rectified AC supply is relatively higher and a relatively higher current (ILED) when the difference is relatively lower, during operation when all the LEDs are emitting light. The method may comprise varying the second relatively lower current in dependence on the mains voltage such that the product of the difference (Vstr3A) and the second relatively lower current is constant.
It should be noted that the Figures are diagrammatic and not drawn to scale. Relative dimensions and proportions of parts of these Figures have been shown exaggerated or reduced in size, for the sake of clarity and convenience in the drawings. The same reference signs are generally used to refer to corresponding or similar features in modified and different embodiments.
The LED circuit comprises a driver 320, which controls the operation of the LED strings, as well be explained in more detail herein below. The driver may be implemented as an integrated circuit (IC). The driver 320 is powered from the rectified mains. A capacitor CVDD is provided as an auxiliary power supply to the driver, to ensure to ensure continued operation even when the rectified mains voltage is not sufficient to power the driver. As shown, there may also be an LED resistor RLED and a bleed resistor RBLEED to set the LED driving current and bleeder current respectively. A bleeder circuit may be added to the driver to increase dimmer compatibility. Each string is connected to the driver at its respective distal end from Vrect, shown at STR1A, STR2A and STR3A. The driver includes a switching arrangement (not shown), which ensures that as the mains voltage is increased, the LED strings are successively switched on, by connecting them to the current source 330. The controller is shown in the state with the current source 330 supplying all the strings by being connected to STR3A. The skilled person will appreciate that driver 320 is thus depicted in simplified form, with respect to the switching arrangement. More completed switching arrangements may be used, such as will be mentioned briefly with respect to
Connected between the bottom-most LED string LED3 ground, is a series combination of a current sensor resistor ROV and a zener diode ZOV. The Zener diode provides an offset voltage VOV, and the resistor ROV converts the difference voltage Vstr3A-Vov into a current.
The driver IC includes current source functionality. This will now be described, and control thereof in embodiments during startup operation, with reference to
As shown in
To explain this in more detail, note that the charging level of the capacitors can be measured at node Str3A. The voltage Vstr3A can be described by the equation (1) below.
V
str3A
=V
Rect
−V
C1
−V
C2
−V
C3 (1)
The linear driver circuit may comprise a resistance ROV. Vstr3A can be converted into a current using Roy. An offset voltage VOV can be subtracted from Vstr3A by arranging a Zener diode ZOV which drops a voltage VOV in series with the resistance Roy. The resulting current IOV can be described by the equation (2) as below.
The comparator may be used to compare IOV with startup current Istartup. If IOV>Istartup, the output of the mains high comparator is high and the charging current Istr is reduced from ILED to a relatively lower value ILED′, to reduce the dissipation and temperature increase in the IC.
This corresponds to the condition:
a. I
OV
>I
startup; (3)
that is to say:
by defining Vstartup=Istartup.ROV;
or Vstr3A>Vref, by defining Vref=VOV+Vstartup.
Using this approach, two values for the charging current can be set. The concept however can be easily extended to include more Istartup levels or even use IOV to linearly decrease Istr with increasing IOV.
Without any counter measures, the thermal design of the lamp would have to be dimensioned for the worst-case dissipation. This results in an over-dimensioned heat sink for the typical operating condition, which implies a sub-optimal cost structure. It may be beneficial to have a power dissipation that is independent of mains voltage variation because a smaller heat sink is required.
In other embodiments (not shown), which may be described as “step” embodiments, the voltage VStr3A is compared with a reference voltage, and the current driver current reduced, step-wise, if the voltage VStr3A exceeds the threshold. Such embodiments having a single step corresponding to a single reference voltage may be similar to embodiments described earlier to reduce power dissipation during start-up. The skilled person would appreciate that the concept may readily be extended to several reference voltages, corresponding to several steps. In the limit, with many reference voltages and many steps, such embodiments would, in operation, be similar to the continuous variation of the second relatively low current described above with reference to
As shown at 1025 and 1035, for the embodiment shown in
The skilled person will appreciate that an LED string may consists of a single LED, or may include several LEDs connected in series, to achieve a suitable operating voltage.
Features which are described in the context of separate embodiments may also be provided in combination in a single embodiment. Conversely, various features which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination. The applicant hereby gives notice that new claims may be formulated to such features and/or combinations of such features during the prosecution of the present application or of any further application derived therefrom.
From reading the present disclosure, other variations and modifications will be apparent to the skilled person. Such variations and modifications may involve equivalent and other features which are already known in the art of LED drivers, and which may be used instead of, or in addition to, features already described herein.
Although the appended claims are directed to particular combinations of features, it should be understood that the scope of the disclosure of the present invention also includes any novel feature or any novel combination of features disclosed herein either explicitly or implicitly or any generalisation thereof, whether or not it relates to the same invention as presently claimed in any claim and whether or not it mitigates any or all of the same technical problems as does the present invention.
For the sake of completeness it is also stated that the term “comprising” does not exclude other elements or steps, the term “a” or “an” does not exclude a plurality, a single processor or other unit may fulfil the functions of several means recited in the claims and reference signs in the claims shall not be construed as limiting the scope of the claims.
Number | Date | Country | Kind |
---|---|---|---|
201510017703.X | Jan 2015 | CN | national |