The present invention relates to a method of controlling a digital inkjet printer for printing images on an image receiving medium up to a maximum medium width, the digital inkjet printer comprising a print head with an array of printing elements for ejecting marking material on the image receiving medium and a UV (ultra-violet) curing device, the print head and the UV curing device mounted on at least one carriage that is guided on guide rails, both the print head and the UV curing device being arranged to scan the image receiving medium in a main scanning direction, and the print head and the UV curing device being arranged to be moved relative to the image receiving medium in a sub-scanning direction normal to the main scanning direction in predetermined steps of relatively advancing the image receiving medium in the sub-scanning direction between passes of scanning the image receiving medium in the main scanning direction, the digital inkjet printer being arranged to operate in a selected first print mode which is characterized by a first speed in the main scanning direction for the at least one carriage, the method comprising the step of receiving a digital image to be printed by the digital inkjet printer.
Marking material is meant to be an ink, especially an UV curable ink.
Image receiving medium is meant to be paper, plastic, metal, wood, transparent material, glass, cardboard, label stock, coated paper, textile or any other printable medium.
The digital inkjet printer may hereinafter also be called an ink jet printing assembly. The UV curing device may hereinafter also be called curing means.
Methods for applying an image onto a recording medium using a UV curable ink are known in the art. Generally, such methods comprise the step of applying the UV curable ink onto a recording medium, e.g. by jetting droplets of the ink using an ink jet printer. After the ink has been applied onto the receiving medium, the ink is hardened by irradiating the ink with a suitable source of radiation, preferably UV radiation. It is known in the art that, when the layer of UV curable ink applied onto the receiving medium is relatively thick, then it may not be possible to suitably cure the UV curable ink in one step. For example, the part of the ink layer close to the receiving medium may not completely cure. This problem may be addressed by curing the ink in a two-step procedure, as is explained for example in US 2008/0174648. Hence, it is known that applying UV radiation to a UV curable ink is required to suitably cure the ink.
However sometimes the adhesion of the ink to the recording medium is not enough for certain inks and for certain image receiving media. For example, adhesion may be difficult for certain inks in combination with PVC free media.
Therefore a need exists for a method that includes applying an image using an UV curable ink that mitigates the above mentioned problem.
It is therefore an object of the present invention to provide such a method.
It is another object of the present invention to provide an ink jet printer suitable for performing such a method.
The object is achieved in a method according to the invention, the method comprising the further steps of b) receiving a print setting that the digital image is planned to be printed in an enhanced adhesion print mode,
The adhesion improves since the marking material has a longer time to interact with the image receiving medium before the image receiving medium is cured ink. The adhesion also improves since the dose of UV radiation per unit area on the image receiving medium is increased due to the lower speed.
Compared to the standard print strategy with the first print speed, an option is offered to the customer to enhance the adhesion. When the option is selected, the print strategy is adapted: the carriage speed is lowered and the pass time is extended, for example to the maximum medium width, also for narrow images.
The ink may be cured in the pass after the pass in which it has been printed. Due to the lower carriage speed and the extended pass width the time between printing and curing is increased, resulting in a longer interaction time between ink and image receiving medium. Due to the lower carriage speed and equal lamp power of the UV curing device, a UV dose is increased.
The ink may be cured in the same pass directly after printing when the UV curing device is mounted on the same carriage as the print head. Due to the lower carriage speed width the time between printing and curing is slightly increased, resulting in a longer interaction time between ink and image receiving medium. Due to the lower carriage speed and equal lamp power of the UV curing device, a UV dose is also increased.
According to an embodiment the step of lowering the speed comprises the step of lowering the speed of the at least one carriage in the main scanning direction and simultaneously and accordingly lowering a frequency of ejecting the marking material on the image receiving medium. By doing so, exactly the same printed image is established on the image receiving medium. The print head is capable of jetting ink at different jet frequencies.
According to an embodiment the frequency of the second speed 15/50 or 35/50 of the frequency of the first speed. For example if the frequency of the first speed is 50 kHz, the frequency of the second speed is 15 or 35 kHz. Other ratios than 15/50 and 35/50 which are lower than 1 may be selected and will have the same effect. The lower the ratio is, the larger the effect will be.
According to an embodiment the step of temporarily stopping the at least one carriage is executed when reverting the direction of the at least one carriage in the main scanning direction at an end of the pass. By doing so, banding artefacts are avoided.
According to an embodiment the step of extending the time needed for the pass comprises the sub-step of further lowering a speed of the at least one carriage when reverting the direction of the at least one carriage in the main scanning direction at an end of the pass. In particular the at least one carriage is decelerated and accelerated when reverting the direction with a lower speed.
According to an embodiment the digital image as well as the print setting are received from an external raster image processor. The external raster image processor may also deliver the digital image in a rasterized shape.
According to an embodiment the digital inkjet printer comprises a user interface and the print setting is received by means of the user interface. The user interface may for example offer an enhanced adhesion print mode for each second speed possibility. If the frequency can be lowered to 35/50 or 15/50 of the frequency of the original speed, two enhanced adhesion print modes may be offered.
According to an embodiment the method comprises the step of automatically setting the enhanced adhesion print mode depending on a kind of image receiving medium the digital image is planned to be printed upon. For example, when the image receiving medium is a PVC free medium, the enhanced adhesion print mode may be automatically set by the print controller.
According to an embodiment the step of extending a time period needed for a pass in the main scanning direction comprises the sub-step of printing the pass according to a monodirectional print mode.
The present invention also relates to a digital inkjet printer for printing images on an image receiving medium up to a maximum medium width, the digital inkjet printer comprising a print controller, a print head with an array of printing elements for ejecting marking material on the image receiving medium and a UV curing device, the print head and the UV curing device mounted on at least one carriage that is guided on guide rails, both the print head and the UV curing device being arranged to scan the image receiving medium in a main scanning direction, and the print head and the UV curing device being arranged to be moved relative to the image receiving medium in a sub-scanning direction normal to the main scanning direction in predetermined steps of relatively advancing the image receiving medium in the sub-scanning direction between passes of scanning the image receiving medium in the main scanning direction, the digital inkjet printer being arranged to operate in a selected first print mode which is characterized by a first speed in the main scanning direction for the at least one carriage, wherein the print controller is configured to receiving a digital image to be printed by the digital inkjet printer, to receive a print setting that the digital image is planned to be printed in an enhanced adhesion print mode, to extend a time period needed for a pass in the main scanning direction
According to an embodiment the digital image as well as the print setting are received by the print controller from an external raster image processor.
According to an alternative embodiment the digital inkjet printer comprises a user interface and the print setting is received by means of the user interface.
The present invention also relates to a software product comprising program code on a machine-readable medium, which program code, when loaded into a print controller of a digital inkjet printer, causes the print controller to control the digital inkjet printer in accordance with a method according to the invention.
These and further features and advantages of the present invention are explained hereinafter with reference to the accompanying drawings showing non-limiting embodiments and wherein:
In the drawings, same reference numerals refer to same elements.
The image receiving medium 2 may be a medium in web or in sheet form and may be composed of e.g. paper, cardboard, label stock, coated paper, plastic or textile. Alternatively, the image receiving medium 2 may also be an intermediate member, endless or not. Examples of endless members, which may be moved cyclically, are a belt or a drum. The image receiving medium 2 is moved in the sub-scanning direction Y over the flat surface 1 along five print heads 4a-4e provided with a fluid marking material.
The image receiving medium 2, as depicted in
A scanning print carriage 5 carries the five print heads 4a-4e and may be moved in reciprocation in the main scanning direction X parallel to the platen 1, such as to enable scanning of the image receiving medium 2 in the main scanning direction X. Only five print heads 4a-4e are depicted for demonstrating the invention. In practice an arbitrary number of print heads may be employed. For example, for a black-and-white printer, at least one print head 4a-4e, usually containing black marking material is present. Alternatively, a black-and-white printer may comprise a white marking material, which is to be applied on a black image-receiving medium 2. For a full-color printer, containing multiple colors, at least one print head 4a-4e for each of the colors, usually black, cyan, magenta, yellow and white is present.
The carriage 5 is guided by guiding means 6. These guiding means 6 may be a rod as depicted in
Each print head 4a-4e comprises an orifice surface 9 having at least one orifice 8, in fluid communication with a pressure chamber containing fluid marking material provided in the print head 4a-4e. On the orifice surface 9, a number of orifices 8 are arranged in a single linear array parallel to the sub-scanning direction Y, as is shown in
As depicted in
The ink jet printing assembly 3 may further comprise curing means 11. As shown in
The carriage 12 is guided by guiding means 7. These guiding means 7 may be a rod as depicted in
The curing means may be energy sources, such as actinic radiation sources, accelerated particle sources or heaters. Examples of actinic radiation sources are UV radiation sources or visible light sources. UV radiation sources are preferred, because they are particularly suited to cure UV curable inks by inducing a polymerization reaction in such inks. Examples of suitable sources of such radiation are lamps, such as mercury lamps, xenon lamps, carbon arc lamps, tungsten filaments lamps, light emitting diodes (LED's) and lasers. In the embodiment shown in
The flat surface 1, the temperature control means, the carriage 5, the print heads 4a-4e, the carriage 12 and the curing means 11 are controlled by suitable print controller 10.
The curing means 11 may also be positioned on the same carriage 12 as the print heads 4a-4e. In an embodiment curing means are positioned before the print heads 4a-4e in the main direction X and are also positioned after the print heads 4a-4e in the main scanning direction X in order to enable bi-directional printing and curing. In this embodiment there is only one carriage 12. Since the curing takes place in another pass than the printing, also for this embodiment there is an extended time between printing and curing according to the present invention. Even if the curing takes place in the same pass as the printing, there is still an advantage due to the lower speed of the carriage 12.
After the immobilized droplets 16 have been pre-cured, the droplets are moved underneath a second source of UV radiation 11b. This second source of UV radiation 11b emits a second beam of radiation, schematically depicted as rays of radiation 22. The radiation emitted by the second source 11b may have a second intensity. The immobilized droplets are post-cured by the rays 22 of the radiation emitted by the second source of radiation 11b. Upon post-curing the droplets 16, the droplets may be fixed onto the receiving medium and may not change shape any more, even if they are heated to a temperature above the predetermined temperature.
The type of the first source of UV radiation 11a and the second source of UV radiation 11b may be suitably selected.
In the first step S1 a digital image to be printed is received by the digital inkjet printer 3.
In a second step S2 a print setting is received that the digital image is planned to be printed in an enhanced adhesion print mode.
In a third step S3 a time period needed for a pass in the main scanning direction X is extended
In a fourth step S4 the marking material is ejected during the pass on the image receiving medium 2 by means of the print head 4a,4b,4c,4d,4e at the second speed within the extended time period.
In a fifth step S5 the marking material is cured by means of the UV curing device at the second speed within the extended time period.
The method ends in an end point B.
Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually and appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any combination of such claims are herewith disclosed. Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
Number | Date | Country | Kind |
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22196413.3 | Sep 2022 | EP | regional |