STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENT
Not Applicable.
BACKGROUND
This disclosure relates generally to the field of drilling wells below the bottom of a body of water. More specifically, the disclosure relates to methods for creating a cellar for placement of well pressure control equipment at a level below the water bottom.
Methods known in the art for placing well pressure control equipment or a wellhead proximate the bottom of a body of water may not provide for resistance to caving of water bottom sediments for a wellhead and/or pressure control equipment disposed below the water bottom. Excavation of the wellhead and/or pressure control equipment for subsequent operations on such a well may require the use of a mobile offshore drilling unit, and thus may be costly and inefficient.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a transport vessel moving a plurality of cellar excavation apparatus.
FIG. 2 shows an example embodiment of a cellar excavation apparatus.
FIG. 3 shows the transport vessel beginning to lower one of the excavation apparatus.
FIG. 4 shows the excavation apparatus on the water bottom.
FIG. 5 shows the excavation apparatus creating a cellar while contemporaneously lining the cellar with a liner.
FIG. 6 shows installation of a cellar base and wellhead support casing.
FIG. 7 shows temporary abandonment of the cellar and pilot well.
FIG. 8 shows re-entry into the pilot well and drilling a “surface” well for insertion of surface casing.
FIG. 9 shows completion of the surface well.
FIG. 10 shows attachment of well pressure control apparatus to the casing head of the surface well.
DETAILED DESCRIPTION
FIG. 1 shows a large dynamically positioned transport vessel 10 with a 150 ton capacity A-frame 14 and a plurality of mud line cellar excavation apparatus 13 on the deck 10B of the supply vessel 10.
FIG. 2 shows an example mudline cellar excavation apparatus 12 in more detail. The excavation apparatus 12 may be held in place inside a cellar liner 16 (explained below in more detail with reference to FIGS. 4 and 5) using pads 70 mounted to articulated arms 71. The arms 71 may be extended and retracted, e.g., by operating a mechanism such as an hydraulic cylinder 72 associated with each arm 71. The arms 71 when extended lock the excavation apparatus 12 in place inside the cellar liner 16. A first motor 78, e.g., a fluid operated motor or an electric motor may rotate a drill bit 80. The first motor 78 may be mounted to the excavation apparatus 12 using a pivoting element 74 operable, e.g., by a first hydraulic cylinder 82 so that the angle of the first motor 78 with respect to the longitudinal axis 81 of the excavation apparatus 12 may be controlled during use. A second hydraulic cylinder 76 may provide the apparatus 12 with the capability to move upwardly and downwardly. A second motor 82, e.g., an hydraulic or electric motor, may also be attached to the apparatus 12 so that it may rotate about the longitudinal axis 81. Such motion of the motors 78, 82 and the hydraulic cylinders 76, 82 may enable the drill bit 80 to traverse any selected drilling pattern. Rotation of the drill bit 80 by the first motor 78 may enable removing the sediments inside the cellar liner 16 so as to excavate the cellar (see FIG. 5). The first motor 78 or another motor may also operate a pump (not shown) to lift drill cuttings and sediment from the cellar (FIG. 5) as excavation proceeds such that the cuttings and sediment may be discharged through a line (see FIG. 5). Motive fluid or other source of power (e.g., electric power) to operate the excavation apparatus 12 may be provided by an umbilical line (not shown) extending from the vessel (10 in FIG. 1) to the excavation apparatus 12.
FIG. 3 shows lowering a base frame 12A, mud line cellar liner 16 and excavating apparatus 12 over the aft end 10A of the transport vessel 10 into a body of water 11. As will be explained with reference to FIG. 4, the lowering continues until the excavation apparatus 12 rests on the water bottom (17 in FIG. 4).
FIG. 4 shows setting the base frame 12A, which may include torque arrestor legs 12B on the water bottom 17. Excavating the cellar (see 15 in FIG. 5) may then be started by operating the excavation apparatus 13 disposed inside the cellar liner 16. The cellar liner 16 may be made from cast concrete, steel or any other dense, high strength material and may have anti rotation slots (not shown) engaged with mating features in the base frame 12A. The cellar liner 16 will lower into the excavated cellar (15 in FIG. 5) corresponding to advancement in excavation of the cellar 15. Cuttings are discharged away from the cellar (15 in FIG. 5) as excavation proceeds through a discharge line 13A forming part of the umbilical (not shown).
FIG. 5 shows excavation of the cellar 15 continuing until the top of the cellar liner 16 is at the level of the water bottom 17. Then a pilot well 30, which may be, for example, thirty inches in diameter, is excavated below the bottom of the cellar 15, such as by jetting or using the motor and bit (78 and 80, respectively in FIG. 2) operated vertically and beginning at the bottom of the cellar 15. Cuttings and other sediments may be pumped through the excavation apparatus 12 through the discharge line 13A and a hose 13B to dump the cuttings and sediment away from the cellar 15. After the pilot well 30 is drilled to a selected depth, the base frame 12A and excavating apparatus 13 may them be retrieved from the cellar 15 and withdrawn to the transport vessel (10 in FIG. 1).
In FIG. 6, a cellar base 34, a wellhead support casing 36, a temporary extension pipe 38 and a cellar top cover 40 may then be moved from the transport vessel (10 in FIG. 1) and lowered onto position in the interior of the concrete liner 16 such that the temporary extension pipe 38 and the wellhead support pipe 36 are disposed in the pilot well 30 and the cellar base 34 rests on the bottom of the cellar (15 in FIG. 5). The top cover 40 closes the upper end of the cellar liner 16 to keep it free from sediments and debris. A cap 42 with a locating beacon, e.g., an acoustic transponder, may be attached to the top of the extension pipe 38.
FIG. 7 shows the assembled cellar base 34, wellhead support pipe 36, extension pipe 38, cellar top cover 40 and cap 42 all in relation to the cellar liner 16 and the pilot hole 30. After the foregoing assembly is completed, the transport vessel (10 in FIG. 1) may then move from the cellar and pilot well location. The foregoing cellar excavation operation may then be repeated at one or more additional well locations.
FIG. 8 shows operations performed after a well drilling unit, for example and without limitation a mobile offshore drilling unit such as a drill ship, a semisubmersible rig and a jackup or other bottom supported drilling unit, is moved to the location of the excavated cellar 15. The cap and beacon (42 in FIG. 7) may be retrieved from the top of the temporary pipe 36. A well drilling assembly 44 that may fit within the temporary pipe 38, for example a 26 inch diameter well drilling assembly, is lowered into the temporary pipe 38 and a surface well 46 is drilled to a required depth.
FIG. 9 shows the drilling assembly (44 in FIG. 8) and the extension pipe (38 in FIG. 8) removed from the surface well 46. The top plate (40 in FIG. 7) and the extension pipe (38 in FIG. 8) may be removed from the cellar 15. A surface casing 48 with a wellhead (not shown) may be inserted into the surface well 46 and cemented in place.
FIG. 10 shows attaching a well pressure control apparatus 50, i.e., a blowout preventer (BOP) system to the surface casing 48. After the BOP 50 is attached, well drilling operations may continue to a selected objective formation below the water bottom (17 in FIG. 3).
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.