Claims
- 1. A method for obtaining a macrolide comprising the step of extracting macrolide-containing biomatter with a hydrophobic extraction solvent to obtain a solution of the macrolide in the hydrophobic extraction solvent, wherein the pH of the macrolide-containing biomatter being extracted is between about 5.5 and about 13.
- 2. The method of claim 1 wherein the hydrophobic extraction solvent is selected from the group consisting of n-butanol, iso-butanol, C2-C6 linear and branched esters of acetic acid or formic acid, C3-C6 linear or branched aliphatic ketones, halogenated methanes, halogenated ethanes, and aromatic hydrocarbons that are liquid at 25° C. and that have a boiling point at atmospheric pressure less than about 150° C.
- 3. The method of claim 2 wherein the hydrophobic extraction solvent is selected from the group consisting of n-butanol, iso-butanol, n-butyl acetate, iso-butyl acetate, t-butyl acetate, ethyl acetate, propyl acetate, ethyl formate, acetone, butyl methyl ketone, methyl iso-butyl ketone, dichloromethane, chloroform, tetrachloromethane, dichloroethane, and toluene.
- 4. The method of claim 3 wherein the hydrophobic extraction solvent is ethyl acetate, iso-butyl acetate, or a mixture of these.
- 5. The method of claim 4 wherein the hydrophobic extraction solvent is iso-butyl acetate.
- 6. The method of claim 1 wherein the extraction is at a temperature between about 2° C. and about 70° C.
- 7. The method of claim 6 wherein the extraction is at a temperature between about 15° C. and about 35° C.
- 8. The method of claim 1 wherein the pH of the biomatter extracted is between about 7.5 and about 13.
- 9. The method of claim 1 wherein the macrolide-containing biomatter is obtained form a microorganism selected form Streptomyces tsukubaensis, Streptomyces hygroscopicus, and Streptomyces lividans.
- 10. The method of claim 9 wherein the macrolide-containing biomatter is whole fermentation broth.
- 11. The method of claim 10 wherein the macrolide is tacrolimus.
- 12. The method of claim 11 wherein the pH of the biomatter is between about 7.5 and about 13.
- 13. The method of claim 12 wherein the hydrophobic extraction solvent is iso-butyl acetate.
- 14. The method of claim 1 further comprising the steps of, after extraction;
separating the solution containing the macrolide from the extracted macrolide-containing biomatter, concentrating the separated macrolide-containing solution, loading the concentrated macrolide-containing solution onto a silica gel column and eluting with an eluent to obtain at least one macrolide-containing fraction that is a macrolide-containing solution, crystallizing the macrolide from the macrolide-containing solution, and isolating the crystallized macrolide.
- 15. The method of claim 14 wherein the crystallizing is effected by concentrating at least one macrolide-containing fraction that is a macrolide-containing solution and cooling the concentrated solution to a temperature of about 25° C. or less.
- 16. The method of claim 14 wherein the crystallization is effected by combining the separated solution with a crystallization solvent.
- 17. The method of claim 16 wherein the crystallization solvent is selected from the group consisting of acetonitrile, methanol, ethanol, i-propanol, acetone, diethyl ether, ethyl acetate, the hexanes, the heptanes, and water.
- 18. The method of claim 17 wherein the crystallization solvent is selected from the group consisting of methanol, ethanol, i-propanol, and water.
- 19. The method of claim 16 wherein the combination of separated solution and crystallization solvent is maintained at a temperature of about 25° C. or less for a holding period of between about 10 and about 60 hours.
- 20. A method of obtaining tacrolimus from tacrolimus-containing biomatter comprising the steps of:
a) extracting tacrolimus-containing biomatter that is whole fermentation broth obtained by fermentation of a microorganism selected from the group consisting of Streptomyces tsukubaensis, Streptomyces hygroscopicus, and Streptomyces lividans with a hydrophobic extraction solvent selected form the group consisting of n-butanol, iso-butanol, n-butyl acetate, iso-butyl acetate, t-butyl acetate, ethyl acetate, propyl acetate, ethyl formate, butyl methyl ketone, dichloromethane, chloroform, tetrachloromethane, dichloroethane and toluene to obtain a solution of tacrolimus in hydrophobic extraction solvent at a temperature between about 2° C. and about 70° C. and a pH between about 5.5 and about 13, b) separating the tacrolimus-containing solution from the extracted tacrolimus-containing biomatter, c) concentrating the tacrolimus-containing solution, d) loading the concentrated tacrolimus-containing solution onto a silica gel chromatography column and eluting the column with an eluent to obtain at least one tacrolimus-containing fraction that is a tacrolimus-containing solution, d) crystallizing the tacrolimus from at least one tacrolimus-containing fraction whereby a precipitate of crystallized tacrolimus is formed, and e) separating crystallized tacrolimus.
- 21. The method of claim 20 wherein the pH of the whole fermentation broth is between about 7.5 and about 13.
- 22. The method of claim 20 wherein the hydrophobic extraction solvent is iso-butyl acetate.
- 23. The method of claim 20 wherein the extraction is at a temperature between about 15° C. and about 30° C.
- 24. The method of clam 20 wherein the crystallization is effected by concentrating the at least one tacrolimus-containing fraction and cooling the concentrated fraction to a temperature of about 25° C. or less.
- 25. The method of claim 20 wherein the crystallization is effected by combining the at least one tacrolimus-containing fraction with a crystallization solvent selected from the group consisting of acetonitrile, methanol, ethanol, acetone, diethyl ether, ethyl acetate, the hexanes, the heptanes, and water.
- 26. In a process for obtaining tacrolimus from tacrolimus-containing biomatter, the step of extracting tacrolimus-containing biomatter that is whole fermentation broth with a hydrophobic extraction solvent selected from the group consisting of n-butyl acetate, isobutyl acetate, t-butyl acetate, ethyl acetate, propyl acetate, ethyl formate, butyl methyl ketone, dichloromethane, chloroform, tetrachloromethane, and toluene, wherein the pH of the tacrolimus-containing biomatter is between about 5.5 and about 13.
- 27. A method of obtaining tacrolimus from tacrolimus-containing biomatter comprising the steps of:
a) extracting tacrolimus-containing biomatter that is whole fermentation broth obtained by fermentation of a microorganism selected from the group consisting of Streptomyces tsukubaensis, Streptomyces hygroscopicus, and Streptomyces lividans with iso-butyl acetate to obtain a solution of tacrolimus in iso-butyl acetate at a temperature between about 2° C. and about 70° C., b) separating the tacrolimus-containing solution from the extracted tacrolimus-containing biomatter, c) concentrating the tacrolimus-containing solution, d) loading the concentrated tacrolimus-containing solution onto a silica gel chromatography column and eluting with an eluent to obtain at least one tacrolimus-containing fraction that is a tacrolimus-containing solution, e) concentrating at least one tacrolimus-containing fraction, d) crystallizing the tacrolimus from the concentrated fraction, whereby a precipitate of crystallized tacrolimus is formed, and d) separating crystallized tacrolimus.
- 28. The method of claim 27 wherein the pH of the tacrolimus-containing biomatter is about 5.5 to about 13.
- 29. The method of claim 28 wherein the pH of the tacrolimus-containing biomatter is about 7.5 to about 13.
- 30. The method of claim 27 wherein the temperature of extraction is between about 15° C. and about 35° C.
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit under 35 U.S.C. §1.119(e) of Provisional Application Serial No. 60/356,959, filed Feb. 13, 2002, and is incorporated herein by reference.
Provisional Applications (1)
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Number |
Date |
Country |
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60356959 |
Feb 2002 |
US |