The invention relates to a method for extracting a thread by suction from a bobbin and for the re-attachment of a thread end to a new thread, whereas the thread is sucked in against its spooling direction through a suction nozzle into an extraction system, a loop is subsequently formed. The thread is separated in the area of the loop, which discharges a thread end in the extraction port and prepares the other thread end coming out of the bobbin for re-attachment, and is subsequently attached to a new thread. The invention also relates to a device for extracting a thread by suction from a bobbin and for the re-attachment of a thread end to a new thread, with a suction nozzle, an extraction system, a device for forming a loop, a thread separating device and a thread preparation device.
A spinning device of an open-end rotor spinning machine is known from EP 1 283 288 A2. A thread is spun in an open-end spinning device and is delivered to a winding device. For the defined laying of the delivered thread on a bobbin, a single motor-driven thread traversing device is provided. After a thread breakage, the thread end that thereby arises is wound onto the bobbin. In order to use this thread end for the re-attachment with a new thread, it must be sought out on the bobbin. For this purpose, a swivel-mounted suction nozzle that is subject to negative pressure is provided. In the event of a thread breakage, the suction nozzle swivels from a lower position upwards to the bobbin circumference of the bobbin and subjects the bobbin surface to suction. The bobbin is set in a rotational movement, such that, after a certain period of time, the thread end is captured by the suction nozzle and extracted by suction. Subsequently, additional operations take place in order to be able to use the thread end for re-attachment. For this purpose, the thread end is transferred by the suction nozzle to other devices. This approach is time-consuming, since the suction nozzle must first be placed in motion, and the thread end that is found must be transferred by corresponding movements to the other operation devices. In addition, the structural complexity and the required installation space are considerable.
Thus, a task of this invention is being able to carry out a simple and rapid re-attachment of a thread end to a new thread. Additional objects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
The tasks are solved with a method and a device with the characteristics described and claimed herein.
With the method in accordance with the invention for extracting a thread by suction from a bobbin and the re-attachment of a thread end to a new thread, the thread is sucked in against its spooling direction through a suction nozzle into an extraction system. Subsequently, a loop is formed, and the thread is separated in the area of the loop. The one thread end is discharged into the extraction port, and the other thread end coming from the bobbin is prepared for re-attachment and subsequently attached to a new thread. In accordance with the invention, upon being extracted by suction, the thread is guided through an eyelet located in the run of the thread of the extraction port, and the eyelet is, together with the thread, moved out of the run of the thread of the extraction port, such that the thread forms a loop between the bobbin, the eyelet and the extraction port.
With the method in accordance with the invention, upon extracting by suction and rewinding, the thread end is taken from the bobbin into the eyelet, in order to thus be able to form a loop. The loop is moved out of the run of the thread that is led back with the eyelet, and is stretched until it is in a position in which the thread can be further treated. Such further treatment takes place, for example, through separating of the thread, such that the one end can be used for re-attachment, while the other end is discharged into the extraction port. Through the largely automatic threading of the thread into the eyelet, the handling is greatly simplified and can be carried out quickly and reliably.
In a preferred version of the method, the movement of the eyelet is produced through a swiveling movement and/or a displacement along a guide. In this case, it is located, on the one hand, in the suction nozzle, in particular while the thread is rewound and threaded into the eyelet. As soon as the thread is located in the eyelet, it is moved out of the suction nozzle and moved to a location at which the further treatment of the thread may take place. The movement of the suction nozzle can be produced by swiveling a holder to which the eyelet is attached. Alternatively or additionally, the eyelet may also be moved or displaced along a guide, by which simple linear, but also more complex, movements may be generated.
In a particularly advantageous version of the invention, the eyelet is located within the suction nozzle during the threading of the thread. In order to not reduce the effectiveness of the suction nozzle, in an advantageous version of the method in accordance with the invention, it is provided that the eyelet or the components arranged thereon, during the extracting of the thread by suction, seal the suction nozzle at least temporarily. Thus, if the eyelet is located inside the suction nozzle, an optimal negative pressure is applied at the mouth of the suction nozzle, in order to be able to locate and extract by suction the thread end at the bobbin surface.
In order to form the loop, it is advantageously provided that the thread is pulled over at least one edge, preferably two edges. Together with the eyelet, such edges define the position of the loop. It is thereby possible that additional handling devices, such as, for example, a separating device or a thread preparation device, may be selectively brought into contact with the loop.
If, during the extracting of the thread by suction through the eyelet, the eyelet is located on one side of at least one edge and, during the forming of the loop, it is located on the other side of the at least one edge, the thread is pulled over such edge if the eyelet moves back from the one side to the other side of the edge. Thus, the loop is formed in a defined manner, and subsequently may be further treated selectively.
In order to be able to predetermine the position of the thread or the loop, it is provided that the thread is guided transverse to the movement of the eyelet by means of the eyelet into at least one predetermined position. This may take place by means of inclined guides within the eyelet or grooves located therein. The thread, which is wound crosswise onto the bobbin and is found in an unpredictable position on the surface of the bobbin, is thereby brought into a predetermined position, in order to selectively use the additional handling devices.
If, upon the extracting of the thread by suction, the eyelet guides the thread into a first position, and, upon forming the loop, in particular upon the swiveling and/or displacement of the eyelet, guides it into a second position, this measure also assists in positioning the thread or the loop in a defined manner, and being able to transfer it to additional handling devices, or being able to take it into a suitable position for re-attaching or connecting it to a new thread end.
If, with a particularly advantageous version of the invention, the thread is guided adjacent to the eyelet through a multi-valve, a loop may be formed optionally upon the extracting of the thread by suction or upon the re-attachment of the thread. In this case the multi-valve is switched in such a manner that it opens or closes suction tube ports or runs of the thread.
In order to always be able to handle the thread or the thread end in a guided manner, the thread end coming from the bobbin is clamped between the delivery rollers at the latest immediately after the separation. The delivery rollers may be selectively moved in the delivery direction of the thread or opposed to it, for the return delivery of the thread. Thus, it is possible to return the thread into them, for example, upon being attached in a spinning position, or to withdraw the thread from the spinning position after re-attachment and to deliver it to the bobbin.
If, upon extraction by suction from the bobbin and upon delivery to the bobbin, the thread is guided by the suction nozzle (which, in particular, is fixed), the suction nozzle need not be moved, and thus successfully contributes to a fast and simple finding of the thread end on the surface of the bobbin and the re-attachment of the thread end to a new thread.
A system in accordance with the invention for extracting a thread by suction from a bobbin and for re-attaching a thread end to a new thread comprises a suction nozzle for picking up a thread from the bobbin, an extraction system for extracting by suction the thread counter to its spooling direction into the extraction system, a device for forming a loop, a thread separating device for being able to separate the thread in the area of the loop and a thread preparation device for being able to prepare the thread for re-attachment. The re-attachment of a thread end to a new thread may occur, for example, in a spinning device, such as an open-end rotor spinning device. Alternatively, it is also possible to use the device upon re-attachment to a winding machine, with which an existing thread is connected to the thread end that has been picked up from the bobbin surface, for example by means of a splicing device. The thread preparation device may operate, for example, pneumatically or mechanically, and accordingly prepare the thread end, in order to be able to carry out the re-attachment successfully and with high quality.
If the system in accordance with the invention features an eyelet arranged in the run of the thread of the extraction port, in particular in the suction nozzle, in order to be able to guide the thread through it upon the extraction by suction, the thread is threaded into the eyelet already upon the extraction of the thread end by suction from the bobbin surface, and thus may be further treated without being transferred to an additional handling device. In this manner, a rapid and safe handling of the thread is ensured, as there need not be any transfers, with which defects may arise.
The eyelet is arranged on a movable holder, in order to be able to move it, together with the thread, from the run of the thread of the extraction port. In this manner, the thread forms a loop between the bobbin, the eyelet and the extraction port. In this loop, additional handling devices, such as a separating device, may intervene in order to be able to carry out the further handling of the thread up to its re-attachment.
Most preferably, the holder is mounted in a manner that it is able to be swiveled and/or displaced, together with the eyelet. Thereby, the eyelet can be moved out of the suction nozzle with a simple movement, and may span the thread in such a manner that a loop is formed. In this case, the swivel movement may guide the thread from the suction nozzle to the thread preparation device and the thread separating device. Thus, the handling of the thread up to its re-attachment takes place rapidly and without any error. For simple linear, but also more complex, movements of the eyelet, in particular for turning the eyelet, the holder may be mounted in a displaceable manner. Thereby, a space-saving guiding of the eyelet may take place.
If, in an advantageous form of the invention, the holder is guided in a slide, the holder and thus the eyelet can selectively perform movements that are particularly suitable for handling the thread and, with respect to the path, are optimally adjusted to the circumstances of the work location. If the holder is carried out in an articulated manner, it may cover the work area as a type of shutter when it enters the suction nozzle.
In order to allow the suction nozzle to work as effectively as possible, that is, so that the negative pressure applies at the bobbin surface as strongly as possible, and the thread end can be pulled off the bobbin surface and conveyed into the extraction port, it is advantageous if the eyelet arranged on the suction nozzle and/or components connected to it seals the suction nozzle upon extracting the thread by suction, at least temporarily. The suction nozzle, which preferably features an opening in which the eyelet can dip, thus becomes a suction channel, which preferably leads directly into the extraction port, whereas, however, the eyelet is located within the suction channel, such that the sucked-in thread is guided through the eyelet.
If at least one edge, preferably two edges, is located adjacent to the eyelet, the thread may be formed into a loop in a largely defined position. In addition, it is also achieved that a certain retaining force is generated, in order to keep the loop taut.
If, upon extracting the thread by suction through the eyelet, the eyelet is arranged on one side of the at least one edge, and if, on the other hand, the eyelet upon forming the loop is arranged on the other side of the at least one edge, the thread is pulled over this edge through the movement of the eyelet from the extraction channel. In this manner, both the position and the tension of the thread may be optimally formed.
If the eyelet features guides in order to be able to guide the thread into at least one predetermined position transverse to the movement of the eyelet, the thread or the loop may be positioned very accurately. This is advantageous, since, under certain circumstances, the thread preparation device or the thread separating device may be arranged in a stationary manner, and the thread is thereby always positioned in a defined position of the eyelet.
If one of the guides is arranged on the inner side of the eyelet and the other guide is arranged on the outer side of the eyelet, the thread is guided, in particular upon a swiveling movement of the eyelet, through both guides, and forms a stretched loop. Additional handling devices, for example, the thread separating device, may be introduced between the loop. Thus, the thread segment running up to the bobbin may be separated from the thread segment that is guided into the extraction port, and separately processed.
If a multi-way valve subjected to suction is arranged adjacent to the eyelet, optionally, a loop can be produced upon extraction by suction or upon re-attachment of the thread. Various suction ports are arranged in the multi-valve. During the formation of a loop upon extracting the thread by suction from the bobbin surface, the thread end that is to be discharged is introduced into the suction port. However, upon re-attaching the thread, it may be necessary that a thread loop of the thread delivered to the bobbin is produced, in order to be able to compensate for certain differences in length. In this case, it is advantageous if a thread loop is introduced into the other suction port. After re-attaching the thread, in the normal case, it is no longer necessary to form this loop. It may be released, and the thread proceeds in the normal delivery direction to the bobbin.
More preferably, the multi-valve comprises two tubes that are fitted into one another, are rotatable and feature slots. By the twisting of the two tubes relative to another, the slots may be opened or covered, and/or the suction tube ports may be opened or closed.
If the outer tube of the multi-valve features one, preferably two, suction ports, they may be opened or closed through the inner tube, depending on their rotational position.
If one of the suction ports provides for the fact that the thread is to be picked up from the bobbin upon the extraction by suction, and the other suction port provides for the fact that the thread is to be picked up upon the delivery to the bobbin, the multi-valve may assume various functions that are advantageous upon both the re-attachment and the spinning of the thread.
If the multi-valve and the slots are arranged in such a manner that the thread proceeds through the slots upon delivery to the bobbin, the handling of the thread upon its re-attachment is particularly simple to carry out. In this case, the multi-valve always remains in the area of the run of the thread and is therefore readily accessible for use.
Further advantages of the invention are described in the following embodiments. The following is shown:
Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
From
A swivel-mounted holder 10 is arranged outside of the run of the thread 1. An eyelet 11 and a seal 12 are located on the holder 10. In a later step of the method, the eyelet 11 is used to form a thread loop. In normal spinning or delivery operation, the eyelet 11 is inoperable. An extraction port 8 may be switched on, but in the normal case is switched off to save energy.
In accordance with
Through a further movement of the holder 10 in the direction of the spinning position 2, the loop 14 is stretched in a manner corresponding to
In accordance with
The thread 1 delivered to the bobbin 3 is held in a predetermined position by means of the spacer 16 and is once again fed to the bobbin 3 through the opening 5. The pulling off of the thread 1 from the spinning position 2 in turn takes place by means of the delivery rollers 7, between which the thread 1 is then once again clamped. The clamping of the thread 1 between the delivery rollers 7 may take place at this point, or as early as the point in time of
In
A gap in which the eyelet 11 is later inserted is located between the extraction port 8 and the suction tube 6. The multi-valve 30 comprises two tubes 32 and 33 that are fitted into one another, are rotatable and feature slots. The inner tube 33 is solely a tube section, as is explained in more detail in
For finding the thread end 13 on the bobbin 3, in accordance with
After the thread end 13 has been found, the holder 10 moves back down, and thereby opens the gap between the suction nozzle 6 and the multi-valve 30. In addition, the inner tube 33 is rotated again, such that the slot 31 is opened, but the suction port 34 remains open and the extraction port 8 remains active. It forms a thread loop 14, which passes through the slot 31 of the multi-valve 30 and thus already has a certain position. The thread loop 14 is stretched by the extraction port 8, which attempts to extract the thread end 13 by suction. The bobbin 3 may still move against the normal delivery direction and thus track the thread 1. However, it is also possible that, upon the formation of the loop 14, thread 1 from the extraction port 8 is pulled back.
In
In
In
In
In
In
Together with the holder 10 and the seal 12, the movement of the eyelet 11 may take place, for example, by means of a Bowden cable (not shown), which pushes or pulls the eyelet 1, the holder 10 and the seal 12 along the guide 40. A shutter may also be connected to the eyelet; this is formed, for example, as a bellows or as a type of toggle chain. This shutter may be moved together with the eyelet 11, and may cover the work area if the eyelet 11 is located in the area of the suction nozzle 6. In the end position, the shutter may once again free the work area. In the position of the eyelet 11″, such a shutter is indicated in an almost folded up state.
This invention is not limited to the illustrated and described embodiments. Variations within the scope of the claims, just as the combination of characteristics, are possible, even if they are illustrated and described in different embodiments.
Number | Date | Country | Kind |
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10 2015 112 660 | Jul 2015 | DE | national |
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9353463 | Stahlecker et al. | May 2016 | B2 |
20140283496 | Stahlecker | Sep 2014 | A1 |
20170081142 | Maleck | Mar 2017 | A1 |
Number | Date | Country |
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10 2011 053 813 | Mar 2013 | DE |
10 2013 102 770 | Sep 2014 | DE |
1 283 288 | Feb 2003 | EP |
2 444 347 | Apr 2012 | EP |
Entry |
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Number | Date | Country | |
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20170029235 A1 | Feb 2017 | US |