1. Field of Invention
The present invention relates to a method for fuel cell system control and a fuel cell system using the same. In this control method, the operation of a fuel cell system is divided into several modes, and the operation of a fuel cell system mode is decided according to voltage signals, current signals and temperature signals of the fuel cell system.
2. Related Art
To tackle the problems of running short of oil and global warming, the research and development and application of the alternative energies have attracted much attention from all countries, and among them, hydrogen energy is the most important. The fuel cell has the high energy conversion efficiency and the by-product is the clean and pollution-free water, which are the key purposes of developing hydrogen energy.
The power supply process of the fuel cell system involves the collocation of sub-systems like heat management, water management, fuel supply and electric power adjustment and control, and the fuel cell also relates to the reaction temperature, reaction concentration, output voltage and output current. The effective management of electric power energy can extend the using time and provide the stable electric power supply of electronic devices using electric energy (e.g. notebook computers and mobile phones). Therefore, it has not been disclosed in the prior art that in the application of fuel cell, how to effectively manage the operation of the fuel cell system to realize the control of the fuel cell system and keep the fuel cell system operating in an optimal state so as to improve the performance, reliability and lifespan.
Generally speaking, the output voltage and output current of the fuel cell are greatly influenced by the load, and according to the polarization curve of fuel cell, when the need for output current is increased, the output voltage is reduced and on the contrary, when the need for output current is reduced, the output voltage is increased. Furthermore, when the fuel cell is applied for dynamic load, if the time of load variation is too short, the fuel cell is limited by the reaction mechanism, and cannot provide enough power to the load in a transient time, which results in the insufficient electric power or unstable electric power. Therefore, in the prior art, the fuel cell system is provided with at least one auxiliary battery (secondary battery) to solve the problems of insufficient electric power or unstable electric power. However, if the swing of the operating voltage is too violent or the operating voltage changes too frequently, the fuel cell and the auxiliary battery are deteriorated earlier than expected.
In view of the above defects of the fuel cell system and in consideration of the importance of the management of electric power energy for the fuel cell system, the inventor of the present invention proposes a method for fuel cell system control and a fuel cell system using this control method.
The present invention is directed to a method for fuel cell system control. In this method, the operation of a fuel cell system is divided into several modes, and the operation mode of the fuel cell system can be decided according to voltage signals, current signals and temperature signals of the fuel cell system.
To achieve the above objective of the present invention, the present invention also provides a fuel cell system for implementing the method of fuel cell system control of the present invention.
The present invention will become more fully understood from the detailed description given herein below for illustration only, and thus are not limitative of the present invention, and wherein:
To make the features, objectives and functions of the present invention more apparent, the related procedures, structural details and design concept of the present invention are illustrated in the embodiments with reference to the accompanying drawings, so that the Examiners may understand the characteristics of the present invention.
In the method of fuel cell system control of the present invention, the operation of a fuel cell system is divided into several modes, which includes: four operation modes of the fuel cell system and four working modes of the fuel cell stack. The fuel cell system at least includes: a fuel cell stack, a balance of plant (hereinafter referred to as BOP for short), a first voltage regulator circuit, a second voltage regulator circuit, a first auxiliary battery, a second auxiliary battery and a system load. Herein, the first voltage regulator circuit regulates an output voltage of a fuel cell to a voltage that can be used by the auxiliary batteries and the system load; when the second voltage regulator circuit is powered on, the voltage of the first auxiliary battery is converted by the first voltage regulator circuit and the second voltage regulator circuit, and then is supplied for the operation of the BOP; the BOP provides air and fuels for the fuel cell, and includes components for assisting operation, for example, a pump, a fan, an energy management system (EMS), a system central processing unit (CPU), and a detection unit. The detection unit detects a use current of the system load, a working voltage of the first auxiliary battery, a working voltage of the second auxiliary battery, an output current of the fuel cell stack through the first voltage regulator circuit, a temperature of the fuel cell stack, and the environment temperature, and provides the detected data to the system CPU for logic judgment. The system CPU at least includes a timer. Next, the operation modes are illustrated with reference to the working flows:
(1) Start: a start action, which starts a switching device of a power-on device of the fuel cell system to turn the system into the ON state; after the start, it is firstly determined whether the system uses the load and whether the electric power of the auxiliary battery is sufficient. When the use current of the system load (Iload) is smaller than a minimal working current of the system load, the working voltage of the first auxiliary battery (V1) and the working voltage of the second auxiliary battery (V2) are greater than a discharge setting value, and the environment temperature (Ten) is higher than 0° C., the fuel cell stack enters a sleep mode; if any of the above conditions is not satisfied, the fuel cell system enters a power-on mode. Herein, the minimal working current of the system load is defined as a threshold of minimal current of the system load set by the system; when the current of the system load is lower than the threshold, the system load does not operate, and the fuel cell stack in the fuel cell system stops outputting power.
(2) Sleep mode: in the sleep mode, the BOP is set to stop working, which further makes the fuel cell stack in the fuel cell system stop outputting power and at this time, only the CPU of the whole system continues operating (the electric power is provided by an auxiliary battery) and continuously measures Iload, V1, V2 and Ten. When Iload is greater than the minimal working current of the system load, or when V1 or V2 is smaller than the discharge setting value, or when Ten is lower than 0° C., the fuel cell system enters the power-on mode.
(3) Power-on mode: in the power-on mode, determination is made according to the measured temperature of the fuel cell stack (Tfc), if Tfc is lower than a start working temperature of the fuel cell stack, the fuel cell stack enters a temperature rising step and determines Tfc continuously; when Tfc is higher than the start working temperature, the fuel cell system enters a steady mode. Herein, the start working temperature of the fuel cell stack is defined as a lowest temperature at which chemical reaction takes place in the fuel cell stack and the current is output stably.
(4) Steady mode: in the steady mode of the fuel cell system, the electric power generated by the fuel cell stack is switched between the following four working modes according to Iload, V1, V2 for charging the auxiliary battery or for use by the system load. In the steady mode, it is continuously observed whether V1 or V2 is smaller than the discharge setting value or is greater than the charge setting value and whether a current (Iout) output by the fuel cell stack through the first voltage regulator circuit is smaller than the minimal output current. Herein, the minimal output current is a threshold of output current of the system set by the user, and when the output current of the system is smaller than the threshold, it is defined that the electric power supply needed by the load is reduced. When Iout is smaller than the minimal output current, and V1 and V2 are both greater than the charge setting value, the fuel cell system enters the standby mode; if any of the above conditions is not satisfied, the fuel cell system remains in the steady mode. Next, the four working modes are illustrated:
(A) Working mode A: the fuel cell stack connects to the second auxiliary battery to provide the charging electric power, and the first auxiliary battery provides electric power for use by the load and BOP. At this time, the second auxiliary battery only receives the electric power of the fuel cell stack to perform charging, and the first auxiliary battery provides electric power for use by the load and BOP. When V2 is greater than the charge setting value or V1 is smaller than the discharge setting value, the fuel cell stack is switched to the working mode B.
(B) Working mode B: the fuel cell stack connects to the first auxiliary battery to provide the charging electric power, and the second auxiliary battery provides electric power for use by the load and BOP. At this time, the first auxiliary battery only receives the electric power of the fuel cell stack to perform charging, and the second auxiliary battery provides electric power for use by the load and BOP. When V1 is greater than the charge setting value or V2 is smaller than the discharge setting value, the fuel cell stack is switched to the working mode A.
(C) Working mode C: in the working mode A or B, when Iload is greater than the current setting value of the system load and it is determined that Iload is not an instaneous high current variation but a continuous high current demand after a period of monitoring, a working mode C is provided, in which the fuel cell stack and one of the auxiliary batteries are connected in parallel to provide electric power for use by the system load and BOP. Herein, the current setting value of the system load is a current threshold of the system load set by the user, and when the current of the system load exceeds the threshold, it is determined that the system load is used with a high current. If Iload is much greater than twice of the current setting value of the system load, the fuel cell stack enters the working mode D. If Iload is smaller than the current setting value of the system load, the fuel cell stack returns to the working mode A or B.
(D) Working mode D: in the working mode D, since Iload is much greater than twice of the current setting value of the system load, the electric power of the fuel cell stack and the first and second auxiliary batteries connected in parallel is directly provided for use by the system load and BOP. If Iload is only greater than once of the current setting value of the system load, the fuel cell stack returns to the working mode C; if Iload is smaller than the current setting value of the system load, the fuel cell stack returns to the working mode A or B.
(5) Standby mode: after the fuel cell system enters the standby mode, the electric power of the fuel cell is only provided for BOP operation, and Iload, V1 and V2 are continuously observed. When Iload is smaller than the minimal working current of the system load, and V1 and V2 are greater than the discharge setting value, the timer of the CPU starts timing; if any of the above conditions is not satisfied, the fuel cell system returns to the steady mode. If the timer of CPU starts timing, the count up time is greater than a set time for entering the sleep mode, and the environment temperature is higher than 0° C., the fuel cell system enters the sleep mode; if the count up time of the timer of the CPU is smaller than the set time for entering the sleep mode, the fuel cell system remains in the standby mode.
Next, the implementation of the method of fuel cell system control of the present invention is illustrated with reference to an embodiment.
Step (1): start the system.
Step (2): determine whether Iload is greater than a minimal working current of the system load, or whether V1 or V2 is smaller than a discharge setting value, or whether Tfc is greater than a start working temperature of the fuel cell stack; if any of the conditions is satisfied, the system enters Step (3), and if all conditions are not satisfied, the system does not enter Step (3) and continuously measures Iloud, V1, V2 and Tfc to perform the determination of the conditions;
Step (3): the fuel cell system enters the system steady mode;
Step (31): switch between four working modes of the fuel cell stack in the system steady mode according to Iloud, V1, V2;
Step (32): determine whether Iout of the fuel cell stack is smaller than the minimal output current, and whether V1 and V2 are greater than the charge setting value; if all conditions are satisfied, perform Step (4), and if any of the conditions is not satisfied, return to Step (31);
Step (4): the fuel cell system exits the system steady mode.
Step (31) of switching between four working modes of the fuel cell stack in the system steady mode according to the Iloud, V1, V2 further includes the following steps:
Step (3101): the fuel cell stack enters the first working mode and performs Step (3102), in which the first working mode is the working mode A;
Step (3102): determine whether Iload is continuously greater than twice of the current setting value of the system load in a period of monitoring time; if yes, the fuel cell system enters Step (3103), if no, the fuel cell system enters Step (3104);
Step (3103): the fuel cell stack enters the second working mode and meanwhile performs determination of Step (3102), in which the second working mode is the working mode D;
Step (3104): determine whether Iload is continuously greater than the current setting value of the system load in a period of monitoring; if yes, the fuel cell system enters Step (3105), if no, the fuel cell system enters Step (3106);
Step (3105): the fuel cell stack enters the third working mode and meanwhile performs determination of Step (3104), in which the third working mode is the working mode C;
Step (3106): determine whether V2 is greater than the charge setting value or whether V1 is smaller than the discharge setting value; if all conditions are satisfied, the fuel cell system enters Step (3107), and if any of the conditions is not satisfied, the fuel cell system returns to Step (3101);
Step (3107): the fuel cell stack enters the fourth working mode and performs determination of Step (3108), in which the fourth working mode is the working mode B;
Step (3108): determine whether Iload is continuously greater than twice of the current setting value of the system load in a period of monitoring; if yes, the fuel cell system enters Step (3109), and if no, the fuel cell system enters Step (3110);
Step (3109): the fuel cell stack enters the second working mode and meanwhile performs determination of Step (3108);
Step (3110): determine whether Iload is continuously greater than the current setting value of the system load in a period of monitoring; if yes, the fuel cell system enters Step (3111), and if no, the fuel cell system enters Step (3112);
Step (3111): the fuel cell stack enters the third working mode and meanwhile performs determination of Step (3110);
Step (3112): determine whether V1 is greater than the charge setting value or whether V2 is smaller than the discharge setting value, if all conditions are not satisfied, the fuel cell system returns to Step (3107), if any of the conditions is satisfied, the fuel cell system performs Step (32);
Step (32): determine whether Iout is smaller than the minimal output current, and whether V1 and V2 are greater than the charge setting value; if any of the conditions is not satisfied, return to Step (3101), and if all conditions are satisfied, perform Step (4).
As shown in
Step (21): the fuel cell system enters the system sleep mode, and at this time the system may perform the following steps:
Step (211): determine whether Iload is smaller than the minimal working current of the system load, whether V1 and V2 are greater than the discharge setting value, and whether Ten is higher than 0° C.; if any of the conditions is not satisfied, the system enters Step (22), and if all conditions are satisfied, the system enters Step (212);
Step (212): the fuel cell stack enters the sleep mode, and at this time, Iloud, V1, V2 and Ten are measured continuously to perform determination of Step (211);
Step (22): the fuel cell system enters the system power-on mode, and at this time the system performs the following steps:
Step (221): determine whether Tfc is greater than the start working temperature of the fuel cell stack; if yes, the system enters Step (3), and if no, the system enters Step (222);
Step (222): perform a step of increasing the temperature of the fuel cell stack, and continuously measure Tfc to perform determination of Step (221).
The operation and function of Step (3) in
As shown in
Step (41): the system enters the standby mode of the fuel cell stack, and Step (42) is performed;
Step (42): determine whether Iload is smaller than the minimal working current of the system load, and whether V1 and V2 are greater than the discharge setting value; if any of the conditions is not satisfied, the system returns to Step (31), and if all conditions are satisfied, the system enters Step (43);
Step (43): the timer of system CPU starts timing, and determines whether the count up time of the timer is greater than a set time for entering the sleep mode, and whether Ten is higher than 0° C.; if all conditions are satisfied, the system returns to Step (2), and if any of the conditions is not satisfied, the system returns to Step (41).
The operation of the fuel cell system 100 is illustrated with reference to the switching flow charts of
In Step (1), after the switching device SW1 is conducted, the system is in the ON state, and at this time, the fuel cell system 100 is started;
In Step (3), after the switching device SW2 is conducted, the fuel cell system 100 enters the system steady mode;
In Step (31), the switching devices SW3˜SW6 may switch between four working modes according to Iload, V1, V2 in the steady mode:
In Step (3101), the contacts b and c of the switching devices SW3˜SW6 are conducted, and the fuel cell stack enters the first working mode;
In Step (3103), the contacts a and c of the switching devices SW3, SW5, SW6 are conducted, and the fuel cell stack enters the second working mode;
In Step (3105), the contacts a and c of the switching device SW3 are conducted, and the fuel cell stack enters the third working mode;
In Step (3107), the contacts b and c of the switching device SW3 are conducted, and the contacts a and c of the SW4˜SW6 are conducted, and the fuel cell stack enters the fourth working mode;
In Step (3109), the contacts a and c of the switching devices SW3, SW5, SW6 are conducted, and the fuel cell stack enters the second working mode;
In Step (3111), the contacts a and c of the switching device SW3 are conducted, and the fuel cell stack enters the third working mode;
In Step (41), the switching devices SW2 is not conducted, and the fuel cell system 100 enters the standby mode of the fuel cell stack.
The fuel cell system 100 of the present invention may further include at least three diodes D1˜D3, for limiting directions of currents. As shown in
The preferred embodiments of the present invention have been disclosed in the above, but are not intended to limit the present invention, and those skilled in the art can make alternations and modifications without departing the spirit and scope of the present invention. Therefore, the protection scope of the present invention is defined by the appended claims.
Number | Date | Country | Kind |
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099124904 | Jul 2010 | TW | national |