This invention relates to, in general, a method for improving an internal combustion engine.
More precisely, the invention relates to a method for improving an internal combustion engine of the type comprising at least one cylinder which includes a variable volume working chamber by the displacement in this cylinder of a piston between a top dead center position and a bottom dead center position, to each such cylinder being associated means of admitting and of evacuating a gaseous fluid, the piston of each such cylinder being connected to a crankshaft of said engine, this engine using:
a) on the one hand, at least one such cylinder functioning as a low-pressure cylinder according to a two-stroke operation, which includes the intake accompanied by the expansion producing a useful work during each stroke of the piston of this low-pressure cylinder towards its bottom dead center and the exhaust of a gaseous fluid during each stroke of the piston towards its top dead center, and,
b) on the other hand, two such cylinders functioning as high-pressure combustion cylinders according to a four-stroke operation, which includes the intake of air or of an air-fuel mixture during the first stroke of the piston of each of said combustion cylinders towards its bottom dead center, the compression of the air or of an air-fuel mixture during the first stroke of the piston towards its top dead center, followed by the combustion, the expansion of the combusted gases during the second stroke of the piston towards its bottom dead center producing a useful work and the delivery of the combusted gases during the second stroke of the piston towards its top dead center, the capacity displacement of each of the combustion cylinders being less than that of the low-pressure cylinder, these combustion cylinders, also referred to as high-pressure cylinders, delivering alternatively their combusted gases towards the low-pressure cylinder for a second expansion of the combusted gases.
The five-stroke internal combustion engine, described in European patent 1201892 (Gerhard Schmitz) or U.S. Pat. No. 6,553,977 (Gerhard Schmitz) is basically an engine with three cylinders arranged in lines. The two cylinders at the ends of the crankshaft, called the high-pressure cylinders (HP cylinders), have capacity displacements equal to and much smaller than that of the central cylinder, called the low-pressure cylinder (LP cylinder). The two pistons of the HP cylinders move in perfect phase in relation to one another and in inversion of phase in relation to the piston of the LP cylinder. The two HP cylinders are supplied, more preferably with a pre-compressed air/fuel mixture during the first downstroke of the piston of the HP cylinder. When coming back up the first time, the piston of the HP cylinder compresses the air/fuel mixture intake, this mixture being burned when the piston of the HP cylinder is close to its top dead center (TDC), which causes the pressure inside the HP cylinder to increase sharply. This combusted gas is expanded a first time during the second downstroke of the piston of the HP cylinder. When the piston of the HP cylinder reaches its bottom dead center (BDC), the piston of the LP cylinder is approaching its TDC: at this moment, a communication between the HP cylinder and the LP cylinder is established. During the second stroke of the piston of the HP cylinder towards its TDC, the piston of the LP cylinder descending towards its BDC, the combusted gas is transferred from the HP cylinder to the LP cylinder and, the capacity displacement of the LP cylinder being clearly greater than that of the HP cylinder, the combusted gas is expanded a second time. When the piston of the HP cylinder reaches its TDC and the piston of the LP cylinder its BDC, the communication between the HP and LP cylinders will be interrupted while the exhaust valve of the LP cylinder will start to open and will remain as such during the upward stroke of the piston of the LP cylinder in order to allow for the exhaust of the combusted gases from the engine. At the same time, the piston of the HP cylinder descends again and begins a new cycle through the intake of a new air/fuel mixture. The other HP cylinder carries out the same cycle as the first HP cylinder, but with a delay equal to an angle of 360° at the level of the crankshaft in relation to first, in such a way that the second HP cylinder can transfer its combusted gases to the same LP cylinder while the piston of the latter descends the second time, and so on.
The total expansion in the five-stroke internal combustion engine takes place, consequently, in three stages as shown in
1. Expansion in the HP cylinder or change from 1 or “state 1” to 2 or “state 2”, i.e. the expansion that takes place in the high-pressure cylinder when the piston moves from its TDC (state 1) to the position that it will occupy when the communication between the HP cylinder and the adjacent LP cylinder (state 2) is established. This expansion will take place isentropically ideally.
2. Pressurization in the LP cylinder or change in the state 2 to the state 3, i.e. instantaneous distribution of the combusted gases in the two cylinders at the time of the placing into communication of the two HP and LP cylinders, i.e. opening of the exhaust valve of the HP cylinder (valve analogous to 9, 11 in
3. Expansion in the LP cylinder or change from state 3 to state 4, i.e. expansion that will take place while the piston of the LP cylinder is performing its downstroke to its BDC, with the communication between the HP and LP cylinders remaining established.
The decisive total expansion ratio or rate determines the quantity of mechanical work that can be produced during the expansion of the combusted gases in such a five-stroke engine following a drop in temperature from T1 to T4. This rate is defined in the following manner (see
Total expansion ratio=expansion rate in the HP cylinder×expansion rate in the LP cylinder=(V2/V1)×(V4/V3)
where the “expansion rate in the HP cylinder” is equal to the intermediate volume of the HP cylinder (V2) divided by the dead volume (V1) of this HP cylinder (the volume of the combustion chamber), said intermediate volume being equal to the contents of the HP cylinder at the time of the placing into communication of the HP and LP cylinders, and
where the “expansion rate in the LP cylinder” is equal to the maximum of the volume total (V4) contained in the HP cylinder, in the transfer channel and in the LP cylinder as well, this maximum being reached during the downstroke of the piston of the LP cylinder, divided by the intermediate volume defined hereinabove and by adding to it the volume of the transfer channel of the combusted gases of the HP cylinder to the LP cylinder and the dead volume of the LP cylinder (V3).
In the case of a five-stroke internal combustion engine according to prior art, the movement of the pistons of the HP and LP cylinders, in inversion of phase, results in the following situation: the maximum expansion volume in the LP cylinder (V4) is reached when the piston of this LP cylinder is located at its BDC, the piston of the HP cylinder being located, consequently, at its TDC. In such a situation, the HP capacity displacement does not participate at all in this maximum decisive volume.
This invention has for purpose to prose a method that makes it possible to improve the internal combustion engine, of the type mentioned previously, by acting on the ratio of total decisive expansion in such a way as to increase the quantity of mechanical work produced during the expansion of the combusted gases.
In order to fulfill this purpose, the method according to the invention is characterized in that the total expansion rate, defined hereinabove, is increased by having intervene a portion of the capacity displacement of the high-pressure cylinders (HP capacity displacement) in the maximum expansion volume and this, without increasing the capacity displacement of said engine, or the compression ratio of the high-pressure cylinders (HP), or the dead volume of the low-pressure cylinder (LP), or the volume of the transfer channel of the combusted gases of the HP cylinders towards the LP cylinder.
Furthermore, according to another of its characteristics, this invention proposes several embodiments of an engine of the type mentioned previously, for the implementation of the method of the invention having intervene a portion of the capacity displacement of the HP cylinders in the volume maximal (V4) of the total expansion:
According to a first embodiment of the invention, the internal combustion engine of the type mentioned previously is characterized in that the cranks of the crankshaft, to which are connected the connecting rods attached to the pistons of the high-pressure cylinders (HP) supplying alternatively the same low-pressure cylinder (LP), are parallel in relation to one another and form with the crank, to which is connected the connecting rod attached to the piston of said low-pressure cylinder, an angle substantially smaller than 180°, i.e. an angle of a magnitude of 90°, in such a way that the piston of this low-pressure cylinder reaches its top dead center (TDC) substantially before the pistons of the adjacent high-pressure cylinders reach their respective bottom dead center (BDC).
In this arrangement, the volume maximal (V4) will be obtained at the instant, when the crank connecting the piston of the LP cylinder to the crankshaft is located in a position of a magnitude of 30° AC (angle of the crankshaft) before its BDC position (see
According to another embodiment of the invention, the internal combustion engine of the type mentioned previously is characterized in that on the one hand, the axis of the high-pressure cylinders (HP) is displaced in relation to the axis of the crankshaft in such a way that the crank, whereto is attached the connecting rod of the high-pressure cylinder, is located on the same side, in relation to the axis of said crankshaft, as the axis of said high-pressure cylinder at the moment when the piston of this high-pressure cylinder, being located midway between its top dead center and its bottom dead center, is in the process of descending and on the other hand, the axis of the low-pressure cylinder is displaced in relation to the axis of said crankshaft in such a way that the crank, whereto is attached the connecting rod of the piston of this low-pressure cylinder, is located on the same side, in relation to the axis of this crankshaft, as the axis of the low-pressure cylinder at the moment when the piston of this low-pressure cylinder, being located midway between its bottom dead center and its top dead center, is in the processes of ascending.
Due to the fact that the volume maximal during the second expansion is already reached before the piston of the LP cylinder reaches its BDC, the available time for the exhaust can be increased by this interval of temps taken by the piston to reach its BDC or, in another manner, the opening of the exhaust valve(s) of the LP cylinder can be as such advanced by approximately 30° AC. The evacuation of the residual combusted gases from the combustion chamber of the HP cylinder can also be improved thanks to this advancing of the exhaust opening of the LP cylinder. Indeed, the aforementioned total maximum volume is reached when the piston of the HP cylinder is located hardly at half-height in its cylinder, at the moment when the exhaust of the gases from the LP cylinder will start. The communication between the HP and LP cylinders remaining established during the remaining rising of the piston of the HP cylinder, this time can be taken advantage of for a more effective exhaust of the residual combusted gases from the combustion chamber of the HP cylinder in order to reduce as much as possible the portion of the residual combusted gases in the fresh charge to be ignited during the next cycle.
The second expansion of the initial five-stroke cycle starts at the moment when the piston of the descending HP cylinder is located midway between its TDC and its BDC. Consequently, the first expansion, which takes place solely in the HP cylinder, is accomplished only halfway at the moment when the second expansion begins that has the two HP and LP cylinders intervene. For this reason, the internal combustion engine according to the invention can be qualified as a “four-and-a-half-stroke internal combustion engine”. This “coming together” of the cycles, taking place in the high and low pressure portions, in addition has the effect of reducing the total residence time of the combusted gases under pressure inside the engine, i.e. the time that elapses between the lighting and the opening of the exhaust valve. This residence time is of a magnitude of 360° AC (angle of the crankshaft) in the five-stroke internal combustion engine and will be only 270° AC in the engine according to this invention. Consequently, the total heat loss through the walls of the engine block will be reduced. Indeed, the total level of temperature and of pressure not being altered by the modification in question, the heat loss through the walls will be reduced by the simple effect of a reduced residence time.
The embodiments of an internal combustion engine described previously for the implementation of the method of the invention have either a “90° crankshaft” (preceding paragraph A.) or a “shift in cylinders” (preceding paragraph B.) intervene.
However, according to an additional alternative, the internal combustion engine of the type mentioned previously, comprises “a 90° crankshaft” as well as “a shift in cylinders” as described in paragraphs A. and B. in question.
Consequently, according to another embodiment of the invention, the internal combustion engine of the type mentioned previously is characterized in that:
a) the cranks of the crankshaft, to which are connected the connecting rods attached to the pistons of the high-pressure cylinders supplying alternatively the same low-pressure cylinder, are parallel in relation to one another and form with the crank, to which is connected the connecting rod attached to the piston of said low-pressure cylinder, an angle of a magnitude of 90° in such a way that the piston of this low-pressure cylinder reaches its top dead center substantially before the pistons of the adjacent high-pressure cylinders reach their respective bottom dead center,
and
b) on the one hand the axis of the high-pressure cylinders is displaced in relation to the axis of the crankshaft in such a way that the crank, whereto is attached the connecting rod of the piston of the high-pressure cylinder, is located on the same side, in relation to the axis of said crankshaft, as the axis of this high-pressure cylinder at the moment when the piston of this high-pressure cylinder, being located midway between its top dead center and its bottom dead center, is in the process of descending, and on the other hand the axis of the low-pressure cylinder is displaced in relation to the axis of said crankshaft in such a way that the crank, whereto is attached connecting rod of the piston of said low-pressure cylinder, is located on the same side, in relation to the axis of this crankshaft, as the axis of this low-pressure cylinder at the moment when the piston of this low-pressure cylinder, being located midway between its bottom dead center and its top dead center, is in the process of ascending.
Furthermore, according to another characteristic of the invention, the internal combustion engine of the type mentioned previously, comprises two groups of three inline cylinders, these groups forming an angle between themselves of 180° and being located on either side of a single three-crank crankshaft, the two cranks being located at the ends of this crankshaft being parallel and connected to the pistons of the high-pressure cylinders by the corresponding connecting rods, the third crank being located in the middle and being connected to the pistons of the low-pressure cylinders by the corresponding connecting rods, this last crank forming an angle of approximately 90° with the other two cranks, in such a way that the pistons of the low-pressure cylinders reach their respective top dead center substantially before the pistons of the adjacent high-pressure cylinders reach their respective bottom dead center.
Moreover, according to another characteristic of the invention, the internal combustion engine of the type mentioned previously comprises transfer channels which each include a main transfer valve, or exhaust valve of the high-pressure cylinder, and an auxiliary transfer valve which functions as an intake valve of the low-pressure cylinder, the main transfer valve and this auxiliary transfer valve of the transfer channel which opens into the corresponding high-pressure cylinder being configured in such a way that said auxiliary valve opens substantially before the piston of the low-pressure cylinder reaches its top dead center, instant close to which will start the transfer of the combusted gases of the corresponding high-pressure cylinder through said transfer channel in such a way that this transfer channel is pressurized by a portion of the residual combusted gases contained in the low-pressure cylinder before the opening of the main transfer valve functioning as an exhaust valve of said corresponding high-pressure cylinder and blocking said transfer channel on the side of this high-pressure cylinder and without too greatly increasing the depth of the valve pocket arranged in the upper surface of the piston of the low-pressure cylinder in order to avoid all contact between the auxiliary transfer valve and the piston of the low-pressure cylinder.
Furthermore, according to an additional characteristic of the invention, the low-pressure cylinder of the internal combustion engine comprises one or several exhaust valves controlled by a camshaft turning at the speed of the crankshaft.
On the other hand, according to another characteristic of the invention, the camshaft in question is equipped with balance weights arranged and dimensioned in such a way as to reduce the vibrations of the engine generated by other existing weights and displacing at the rotation frequency of the crankshaft.
The invention will be better understood and other purposes, characteristics and advantages of the latter will appear more clearly in the description that follows in reference to the schematic drawings provides solely by way of examples showing the embodiments of the invention and wherein:
a is a schematic and perspective representation of the crankshaft of a five-stroke internal combustion engine according to prior art,
b is a schematic and perspective representation of the crankshaft of a four-and-a-half-stroke internal combustion engine according to the invention,
In these figures, different elements of the engine according to the invention are represented schematically and are referenced as follows:
1: low-pressure cylinder
2: high-pressure cylinder
3: high-pressure cylinder
4: piston of the low-pressure cylinder
5: piston of the high-pressure cylinder
6: piston of the high-pressure cylinder
7: exhaust valve of the low-pressure cylinder
8: intake valve of the high-pressure cylinder
9: main transfer valve or exhaust valve of the high-pressure cylinder
10: intake valve of the high-pressure cylinder
11: main transfer valve or exhaust valve of the high-pressure cylinder
12: crankshaft
13: inlet manifold of the high-pressure cylinder
14: inlet manifold of the high-pressure cylinder
16: transfer channel
17: transfer channel
19: exhaust manifold of the low-pressure cylinder
23: auxiliary transfer valve or intake valve of the low-pressure cylinder
24: auxiliary transfer valve or intake valve of the low-pressure cylinder
25: valve pocket
26: connecting rod to which is attached the piston of the low-pressure cylinder
27: connecting rod to which is attached the piston of the high-pressure cylinder
28: connecting rod of the low-pressure cylinder
29: connecting rod of the high-pressure cylinder
As shown in
On the other hand, as shown in
A four-and-a-half-stroke engine, according to the invention, designed in the form of an engine with two groups of 3 opposite cylinders with a crankshaft, of which the angle between the cranks of the HP and LP cylinders is 90°, has the advantage of accomplishing a power stroke every 90° of the angle of the crankshaft (
In the case where two camshafts are present, of which one controls only the exhaust valves of the LP cylinder, the latter can turn at the speed of the crankshaft, since the exhaust valve(s) of the LP cylinder must open at each tour of the crankshaft, this LP cylinder working in fact following a two-stroke cycle, if it is considered in an isolated manner. This modification does not add any benefit to the thermodynamic cycle, but allows for an advantageous cam profile in terms of the contact pressure between cam and support (Hertz pressure). As this shaft turns at the speed of the crankshaft, it is possible to consider taking advantage of this in order to provide here weights to balance the mechanical forces generated by the weights that move at the rotation frequency of the crankshaft, i.e. the pistons and the cranks of the crankshaft itself.
The thermodynamic cycles which are accomplished during an implementation of the engine according to the invention in the case where the latter corresponds to a three-cylinder engine and of which the angle between the cranks of the HP cylinders and the crank of the LP cylinder of the crankshaft 12 is equal to 90°, are described in detail hereinafter in reference to
The symbols used show the various states of the gaseous fluid in the engine. The symbols in the form of an arrow show that state of the gaseous fluid during the movements of the latter, i.e. the moments when the fluid either exits a cylinder, or penetrates into a cylinder.
So:
Number | Date | Country | Kind |
---|---|---|---|
2007/0255 | May 2007 | BE | national |