Claims
- 1-42. (Cancelled)
- 43. A method for inhibiting calcium salt scale formation in chemical pulping processes comprising adding an effective scale inhibiting amount of at least one phosphonate to the alkaline aqueous mixture in the digester of said chemical pulping process, wherein said at least one phosphonate is selected from compounds having the formula:
- 44. The method of claim 43 wherein M is independently selected from hydrogen or an alkali metal.
- 45. The method of claim 44 wherein M is sodium or potassium when M is an alkali metal.
- 46. The method of claim 43 wherein X is independently selected from —CH2PO3M2 or R.
- 47. The method of claim 46 wherein at least one of X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
- 48. The method of claim 46 wherein each X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
- 49. The method of claim 43 wherein Y is —PO3M2.
- 50. The method of claim 47 wherein R′ is an alkyl group having 1 to 5 carbon atoms.
- 51. The method of claim 43 wherein said phosphonate is at least one phosphonate of formula (I).
- 52. The method of claim 43 wherein said phosphonate is at least one phosphonate of formula (II).
- 53. The method of claim 43 wherein said phosphonate is at least one phosphonate of formula (III).
- 54. The method of claim 43 wherein said phosphonate is a mixture of at least two phosphonates of formula (I).
- 55. The method of claim 43 wherein said phosphonate is a mixture of at least one phosphonate of formula (I) and at least one phosphonate of formula (II).
- 56. The method of claim 43 wherein said phosphonate is a mixture of at least two phosphonates of formula (ID).
- 57. The method of claim 51 wherein said phosphonate is N(CH2PO3M2)3 and the amount of said phosphonate on an active acid basis is about 500 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 58. The method of claim 52 wherein said phosphonate is CH3C(OH)(PO3M2)2.
- 59. The method of claim 58 wherein the amount of said phosphonate on an active acid basis is about 20 to about 200 ppm based on the weight of total liquor charged to said digester.
- 60. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2.
- 61. The method of claim 60 wherein the amount of said phosphonate on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 62. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2.
- 63. The method of claim 61 wherein the amount of said phosphonate on an active acid basis is about 150 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 64. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 30 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 65. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2.
- 66. The method of claim 65 wherein the amount of said phosphonate on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 67. The method of claim 54 wherein said phosphonate is a mixture of: (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2—N(CH2PO3M2)2, and a second phosphonate selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2.
- 68. The method of claim 67 wherein said second phosphonate is N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 69. The method of claim 67 wherein said second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 70. The method of claim 67 wherein said second phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 80 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 71. The method of claim 67 wherein said second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 72. The method of claim 54 wherein said phosphonate is a mixture of (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2.
- 73. The method of claim 72 wherein the amount of said mixture on an active acid basis is about 50 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 74. The method of claim 54 wherein said phosphonate is a mixture of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 and a second phosphonate selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or N(CH2PO3M2)3.
- 75. The method of claim 74 wherein said second phosphonate is selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 30 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 76. The method of claim 74 wherein said second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 77. The method of claim 55 wherein said phosphonate is a mixture of a first phosphonate selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2,N—(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and a second phosphonate selected from CH3C(OH)(PO3M2)2.
- 78. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 79. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 500 ppm based on the weight of total liquor charged to said digester.
- 80. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 30 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 81. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and the amount of said mixture on an active acid basis is about 30 to about 150 ppm based on the weight of total liquor charged to said digester.
- 82. The method of claim 54 wherein said phosphonate is a mixture of (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 100 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 83. The method of claim 54 wherein said phosphonate is a mixture of N(CH2PO3M2)3 and (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 50 to about 1000 ppm based on the weight of total liquor charged to said digester.
- 84. The method of claim 43 wherein said chemical pulping process is a Kraft process.
- 85. The method of claim 84 wherein calcium salt scale is inhibited in the digester.
- 86. The method of claim 84 wherein calcium salt scale is inhibited in the brown stock washing area.
- 87. The method of claim 84 wherein calcium salt scale is inhibited in the black liquor recovery area.
- 88. The method of claim 43 wherein said calcium salt is calcium carbonate or calcium sulfate.
- 89. The method of claim 88 wherein said calcium salt is calcium carbonate.
- 90. The method of claim 43 wherein the pH of said alkaline aqueous mixture is at least 9.
- 91. A method for inhibiting calcium salt scale formation in an aqueous system in a chemical pulping process having a sufficient quantity of available calcium cations and anions selected from carbonate and sulfate susceptible to form said calcium salt scale, comprising admixing an effective scale inhibiting amount of at least one phosphonate with said aqueous system in the digester of said chemical pulping process maintained in a temperature range to inhibit calcium salt scale formation; and wherein said phosphonate is selected from compounds having the formula:
- 92. A method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process comprising:
(a) determining the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, (b) identifying the calcium salt scale inhibition capability required by said selected chemical pulping process based on the process operating conditions of time, temperature and pressure, and the aqueous digester composition, (c) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in said selected chemical pulping process when said phosphonate is admixed with the aqueous digester composition in said selected chemical pulping process based on steps (a) and (b), and (d) admixing the selected phosphonate composition with the aqueous digester composition in said selected chemical pulping process during the digestion stage of the chemical pulping process;
wherein said selected phosphonate composition is at least one phosphonate selected from compounds having the formula: X2NCH2PO3M2 (I), compounds having the formula: 6amine oxides of phosphonates of formula (I), or mixtures thereof; wherein M is independently selected from hydrogen, alkali metal, alkaline earth metal or ammonium, X is independently selected from H, R, or —CH2PO3M2 wherein R is an alkyl group or —NX2 substituted alkyl group having 2 to 6 carbon atoms, R′ is an alkyl group having 1 to 17 carbon atoms and R′ is optionally branched and optionally unsaturated, and Y is selected from —PO3M2, H or R′; with the proviso that when said phosphonate is N(CH2PO3M2)3, the amount of said phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to said digester.
- 93. A method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process comprising:
(a) identifying the calcium salt scale inhibition capability required by said selected chemical pulping process based on the process operating conditions of time, temperature and pressure, and the aqueous digester composition, (b) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in said selected chemical pulping process when said phosphonate is admixed with the aqueous digester composition in said selected chemical pulping process based on step (a) and the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, and (c) admixing the selected phosphonate composition with the aqueous digester composition in said selected chemical pulping process during the digestion stage of the chemical pulping process; wherein said selected phosphonate composition is at least one phosphonate selected from compounds having the formula: X2NCH2PO3M2 (I), compounds having the formula: 7amine oxides of phosphonates of formula (I), or mixtures thereof; wherein M is independently selected from hydrogen, alkali metal, alkaline earth metal or ammonium, X is independently selected from H, R, or —CH2PO3M2 wherein R is an alkyl group or —NX2 substituted alkyl group having 2 to 6 carbon atoms, R′ is an alkyl group having 1 to 17 carbon atoms and R′ is optionally branched and optionally unsaturated, and Y is selected from —PO3M2, H or R′; with the proviso that when said phosphonate is N(CH2PO3M2)3, the amount of said phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to said digester.
- 94. The composition of claim 93 wherein said phosphonate is a mixture of N(CH2PO3M2)3, and CH3C(OH)(PO3M2)2, and the amount of said mixture on an active acid basis is about 30 to about 500 ppm based on the weight of total liquor charged to said digester.
- 95. The method of claim 55 wherein said phosphonate is a mixture of N(CH2PO3M2)3, and CH3C(OH)(PO3M2)2, and the amount of said mixture on an active acid basis is about 30 to about 500 ppm based on the weight of total liquor charged to said digester.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a nonprovisional application which claims the priority of prior provisional application Ser. No. 60/296,316, entitled “Method for Inhibiting Calcium Salt Scale,” filed Jun. 6, 2001, which is hereby incorporated by reference into this application.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60296316 |
Jun 2001 |
US |
Divisions (1)
|
Number |
Date |
Country |
Parent |
10164100 |
Jun 2002 |
US |
Child |
10895589 |
Jul 2004 |
US |