Method for inhibiting calcium salt scale

Information

  • Patent Application
  • 20040256070
  • Publication Number
    20040256070
  • Date Filed
    July 21, 2004
    19 years ago
  • Date Published
    December 23, 2004
    19 years ago
Abstract
Compositions and method for improving inhibition of calcium salt scale formation under the conditions found in chemical pulp processes in which an effective amount of selected phosphonates or phosphonate blends is admixed with the aqueous digester composition in a chemical pulping process during the digestion stage. The compositions and method are especially well suited for use in the Kraft pulping process.
Description


FIELD OF THE INVENTION

[0002] This invention relates to compositions and methods for inhibiting scale formation in aqueous alkaline systems of chemical pulping processes. More particularly, this invention relates to compositions and methods for inhibiting formation, deposition and adherence of calcium salt scale deposits in chemical pulping process equipment.



BACKGROUND OF THE INVENTION

[0003] Paper is widely used worldwide in commerce and in homes and has a variety of uses. Pulp making is thus carried out on a large industrial scale worldwide to produce sufficient quantities of paper. Accordingly it is highly desirable that such pulp making operations be carried out in a cost effective, efficient operation with minimum manufacturing equipment downtime and minimum periods of reduced pulp making process equipment efficiency.


[0004] The basic steps in industrial pulp making are to convert plant fiber into chips, convert chips into pulp, (optionally) bleach the pulp, wash the pulp, and transform the pulp into suitable paper which can be used in paper products such as writing paper, newsprint and paper for documents.


[0005] Typically, several chemical pulping processes are used in industrial pulp making operations. Well known industrial alkaline chemical pulping processes include the Kraft (or sulfate), soda and alkaline sulfite processes. The Kraft process makes the strongest fibers of any pulp producing process and is the most commonly used pulp making process in part due to its efficient recovery process for the cooking chemicals. While the present invention has applicability to any of the above alkaline chemical pulping processes, it is particularly useful with the Kraft process and, as such, the Kraft process is described in more detail below.


[0006] Initially, suitable trees are harvested, debarked and then chipped into suitable size flakes or chips. These wood chips are sorted with the small and the large chips being removed. The remaining suitable wood chips are then charged to a digester (which is a vessel or tank for holding the chips and an aqueous digesting composition, such tanks can be designed for either batch or continuous operation).


[0007] Illustratively, in a batch type digester, wood chips and a mixture of “weak black liquor,” the spent liquor from a previous digester cook, and “white liquor,” a solution of sodium hydroxide and sodium sulfide, that is either fresh or from the chemical recovery plant, is pumped into the digester. In the cooking process lignin, which binds the wood fiber together, is dissolved in the white liquor forming pulp and black liquor.


[0008] The digester is sealed and the digester composition is heated to a suitable cook temperature under high pressure. After an allotted cooking time at a particular temperature and pressure (H-factor) in the digester, the digester contents (pulp and black liquor) are transferred to a holding tank. The pulp in the holding tank is transferred to brown stock washers while the liquid (black liquor formed in the digester) is sent to the black liquor recovery area, i.e. black liquor evaporators. The black liquor is evaporated to a high solids content, usually 60-80% solids, using a multiple effect evaporator, for example. The higher the solids content, the more difficult it is to pump the black liquor and the more scale problems the pulp mill will have. One of the most troublesome is calcium carbonate scale which forms in various areas of the pulp mill, including the digester, the black liquor evaporator area, and the brown stock washing area.


[0009] Most commercial paper mills use multiple effect evaporators (MEE) as the black liquor evaporators. These evaporators generally range from four to eight effects in length. Generally, undesirable calcium carbonate scaling occurs in only one or two effects. Currently, most mills do not use any scale inhibitor but rather contend with the scale problem by shutting down the black liquor evaporator section and washing out the calcium carbonate scale with hot acid, i.e. acid cleaning. This hot acid boil out adversely affects papermill production and is a concern because the acid used is corrosive to mill piping and equipment.


[0010] The Kraft cook is highly alkaline, usually having a pH of 10 to 14, more particularly 12 to 14. The digester composition contains a large amount of sodium sulfide, which is used as an accelerant to increase the delignification rate of the cook. This works to release the lignin in the wood chips and thus the cellulose becomes available as pulp.


[0011] The combination of operating conditions in the Kraft process is conducive to scale formation and deposition and increases the propensity of the calcium carbonate scale to form, deposit and adhere to metallic and other surfaces within which it comes in contact. Under such process conditions, calcium present in the water and leached from the wood in the Kraft process can react with carbonate and produce rather rapid scaling with the deposition of calcium carbonate scale. Such scale is frequently deposited in the digester, piping, heat exchangers etc., all of which have surfaces on which the calcium carbonate can deposit and adhere. Such deposition builds up over time and can result in undesirable premature shutdowns downstream on the pulp making manufacturing line to remove scale deposits by hot acid washing.


[0012] Several patents and a technical article disclose problems of scaling. In “An Effective Sequestrant For Use In Controlling Digester Scale,” R. H. Windhager, Paper Trade Journal, pp. 42-44, Nov. 5, 1973, the use of small quantities of mono-aminomethylene phosphonic acid (ATMP) as a calcium carbonate scale inhibitor in a digester to inhibit scale deposition from the digester cooking liquor is disclosed.


[0013] U.S. Pat. No. 4,799,995 (issued to Druce K Crump et al. on Jan. 24, 1989) discloses that inhibition of calcium scale under conditions found in pulp digesters has been accomplished by employing mixtures of polyamino(polyalkylenephosphonic) acids with non-ionic surfactants added to the pulp liquor. This U.S. patent also discloses that phosphonates such as nitrilotris(methylenephosphonic acid) (“NTMP” or “ATMP”), 1-hydroxyethane-1,1-diphosphonic acid (“HEDP”) and sodium 1-hydroxyethane-1,1-diphosphonate (“NaHEDP”) are said to have been commonly used to control scale. However, the '995 patent discloses that the use of HEDP in black liquor actually promoted scale and use of diethylenetriamine penta(methylenephosphonic acid) (“DTPMP”) in black liquor without the presence of a nonionic surfactant resulted in only limited scale reduction. While the '995 patent discloses the use of nonionic surfactants to improve scale reduction, it is preferred to avoid the use of surfactants in chemical pulp processes, particularly in the digester. The compositions of the present invention when added to an alkaline chemical pulp process digester are effective at inhibiting calcium salt scale in chemical pulp processes without the need for a nonionic surfactant.


[0014] Canadian Patent No. 1,069,800 (Philip S. Davis et al., Jan. 15, 1980) discloses the addition of blends of organophosphonates, e.g. 1-hydroxyethylidene-1,1-diphosphonic acid (HEDP), with amino-organo phosphonates, e.g. amino tri(methylenephosphonic acid) (AMP), ethylenediamine tetra(methylenephosphonic acid) (EDTPA) and hexamethylenediamine tetra(methylenephosphonic acid) (HMDTA), to black liquor to reduce calcium carbonate scale in a black liquor evaporator system at a pH above 9. This patent also discloses that use of individual (single) phosphonates, instead of the disclosed blends, were not effective at a pH above 9 to inhibit calcium carbonate crystallization.


[0015] U.S. Pat. No. 4,851,490 (issued to Fu Chen et al. on Jul. 25, 1989) discloses water soluble polymers containing hydroxyalkyleneaminoalkylene phosphonate functions which are said to have utility as deposit control agents effective in a number of water systems such as cooling, boilers, conversion coating, paper and pulp processing and gas scrubbing.


[0016] U.S. Pat. No. 5,534,157 (issued to Craig D. Iman et al. on Jul. 9, 1996) discloses a method for inhibiting the formation, deposition and adherency of scale-forming salts in process waters at high pH utilizing polyether polyamine methylene phosphonates. At column 4, lines 35-51 thereof, this U.S. patent discloses that inhibitors such as HEDP and ATMP are useless as scale inhibitors at alkaline pH conditions.


[0017] U.S. Pat. No. 5,562,830 (issued to Davor F. Zidovec et al. on Oct. 8, 1996) discloses a method of inhibiting corrosion and scale formation and deposition in aqueous systems by adding a combination of a polyepoxysuccinic acid or salts thereof and a phosphonocarboxylic acid or salts thereof.


[0018] U.S. Pat. No. 5,552,018 (issued to Johan Devenyns on Sep. 3, 1996) discloses a process in which a peroxyacid is employed to improve the selectivity of the delignification of a chemical paper pulp that has already undergone a delignifying treatment in the presence of chemical reagents, i.e. a Kraft cook. Phosphonates are disclosed as stabilizers in this process.


[0019] Despite the aforementioned patents and technical article, enhanced methods and compositions for inhibiting the formation, deposition and adherence of scale to metallic surfaces particularly in commercial chemical pulp processing equipment is highly desired.



SUMMARY OF THE INVENTION

[0020] It is an object of this invention to provide a composition for inhibiting the formation, deposition and adherence of calcium salt scale to metallic and other surfaces in the equipment, vessels and/or piping of a chemical pulp process facility. It is yet another object of this invention to provide a method for inhibiting the formation, deposition and adherence of calcium salt scale to surfaces in the equipment, vessels and/or piping of a chemical pulp process facility.


[0021] These and other objects are achieved in the invention which is described in more nonlimiting detail hereinafter.


[0022] According to the invention, a scale inhibiting composition for inhibiting calcium salt scale formation in alkaline aqueous mixtures of chemical pulping processes is provided, wherein the composition is added to the digester of a chemical pulping process, the composition comprising an effective scale inhibiting amount of at least one phosphonate selected from compounds having the formula:


X2NCH2PO3M2  (I),


[0023] compounds having the formula:
1


[0024] amine oxides of the phosphonates of formula (I),


[0025] or mixtures thereof, wherein M is independently selected from hydrogen, alkali metal, alkaline earth metal or ammonium, X is independently selected from H, R, or —CH2PO3M2 wherein R is an alkyl group or —NX2 substituted alkyl group having 2 to 6 carbon atoms, R′ is an alkyl group having 1 to 17 carbon atoms and R′ is optionally branched and optionally unsaturated, and Y is selected from —PO3M2, H or R′; with the proviso that when the phosphonate is N(CH2PO3M2)3, the amount of the phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to the digester.


[0026] Further according to the invention, a method for inhibiting calcium salt scale formation in chemical pulping processes is provided comprising admixing an effective scale inhibiting amount of the above composition with the alkaline aqueous mixture in the digester of the chemical pulping process.


[0027] Still further according to the invention, a method for inhibiting calcium salt scale formation in an aqueous system in a chemical pulping process having a sufficient quantity of available calcium cations and anions selected from carbonate and sulfate to form said calcium salt scale is provided, comprising admixing an effective scale inhibiting amount of at least one phosphonate with the aqueous system in the digester of the chemical pulping process maintained in a temperature range to inhibit calcium salt scale formation, wherein the at least one phosphonate is as defined above.


[0028] Still further according to the invention, a method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process is provided comprising: (a) determining the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, (b) identifying the calcium salt scale inhibition capability required by said selected chemical pulping process based on the process operating conditions of time and temperature, and the aqueous digester composition, (c) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in the selected chemical pulping process when the phosphonate is admixed with the aqueous digester composition in the selected chemical pulping process based on steps (a) and (b), and (d) admixing the selected phosphonate composition with the aqueous digester composition in the selected chemical pulping process during the digestion stage of the chemical pulping process; wherein the selected phosphonate composition is as defined above.


[0029] Still further according to the invention, a method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process is provided comprising: (a) identifying the calcium salt scale inhibition capability required by the selected chemical pulping process based on the process operating conditions of time and temperature, and the aqueous digester composition, (b) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in the selected chemical pulping process when said phosphonate is admixed with the aqueous digester composition in the selected chemical pulping process based on step (a) and the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, and (c) admixing the selected phosphonate composition with the aqueous digester composition in the selected chemical pulping process during the digestion stage of the chemical pulping process; wherein the selected phosphonate composition is as defined above.



DETAILED DESCRIPTION OF THE DRAWINGS

[0030] Not Applicable.







DETAILED DESCRIPTION OF THE INVENTION

[0031] A first embodiment of the invention relates to a scale inhibiting composition for inhibiting calcium salt scale formation in alkaline aqueous mixtures of chemical pulping processes, wherein the composition is added to the digester of a chemical pulping process, the composition comprising an effective scale inhibiting amount of at least one phosphonate selected from compounds having the formula:


X2NCH2PO3M2  (I),


[0032] compounds having the formula:
2


[0033] amine oxides of phosphonates of formula (I),


[0034] or mixtures thereof; wherein M is independently selected from hydrogen, alkali metal, alkaline earth metal or ammonium, X is independently selected from H, R, or —CH2PO3M2 wherein R is an alkyl group or —NX2 substituted alkyl group having 2 to 6 carbon atoms, R′ is an alkyl group having 1 to 17 carbon atoms and R′ is optionally branched and optionally unsaturated, and Y is selected from —PO3M2, H or R′; with the proviso that when the phosphonate is N(CH2PO3M2)3, the amount of the phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to the digester.


[0035] In the phosphonates of the invention, M is preferably hydrogen or alkali metal, and the alkali metal is preferably sodium and potassium, X is preferably R or —CH2PO3M2, Y is preferably —PO3M2, and R′ is preferably an alkyl group having 1 to 5 carbon atoms.


[0036] Examples of suitable phosphonates include, but are not limited to, the phosphonates in Table 1 below. Table 1 below provides formulas for representative phosphonates of formulas (I) and (II). The phosphonates in Table 1 are available from Solutia Inc., 575 Maryville Centre Drive, St. Louis, Mo. under the trademark Dequest® phosphonates and are identified by their Dequest® phosphonate product number.
1TABLE 1DequestProductNo.FormulaX (or Y)R (or R′)nX′M2000I2-CH2PO3M26 H2006I2-CH2PO3M25 Na, 1 H2010II—PO3M2—CH34 H2016II—PO3M2—CH34 Na2041I1 R, 1 —CH2PO3M2—(CH2)nNX′222 —CH2PO3M28 H2046I1 R, 1 —CH2PO3M2—(CH2)nNX′222 —CH2PO3M25 Na, 3 H2054I1 R, 1 —CH2PO3M2—(CH2)nNX′262 —CH2PO3M26 K, 2 H2060I2 R—(CH2)nNX′22,24 —CH2PO3M210 H2066I2 R—(CH2)nNX′22,24 —CH2PO3M27 Na, 3 H


[0037] The formulas and corresponding names of the Dequest phosphonates listed in Table 1 are shown below.


[0038] Dequest 2000—amino-tris(methylenephosphonic acid)


N(CH2PO3H2)3


[0039] Dequest 2006—sodium salt of amino-tris(methylenephosphonic acid)


Na5H[N(CH2PO3)3]


[0040] Dequest 2010—1-hydroxyethylidene (1,1-diphosphonic acid)


CH3C(OH)(PO3H2)2


[0041] Dequest 2016—sodium salt of 1-hydroxyethylidene (1,1-diphosphonic acid)


Na4[CH3C(O) (PO3)2]


[0042] Dequest 2041—ethylenediamine tetra(methylenephosphonic acid)


H8[(O3PCH2)2NCH2CH2N(CH2PO3)2]


[0043] Dequest 2046—ethylenediamine tetra(methylenephosphonic acid), pentasodium salt


Na5H3[(O3PCH2)2NCH2CH2N(CH2PO3)2]


[0044] Dequest 2054—[1,6-hexanediylbis[nitrilobis(methylene)]]tetrakis-phosphonic acid, potassium salt


K6H2[(O3PCH2)2N(CH2)6N(CH2PO3)2]


[0045] Dequest 2060 diethylenetriamine-penta(methylenephosphonic acid)


(H2O3PCH2)2NCH2CH2N(CH2PO3H2)CH2CH2N(CH2PO3H2)2


[0046] Dequest 2066 sodium salt of diethylenetriamine-penta(methylenephosphonic acid)


Na7H3[(O3PCH2)2NCH2CH2N(CH2PO3)CH2CH2N(CH2PO3)2]


[0047] Another preferred phosphonate of formula (I) is the compound N,N′-bis(3-aminopropyl)ethylenediamine-hexa(methylenephosphonic acid), or a salt thereof wherein the salt is sodium, potassium, ammonium, and the like. When the compound is the sodium salt, the compound has the formula NaxHy[(O3PCH2)2NCH2CH2CH2N(CH2PO3)CH2CH2N(CH2PO3)CH2CH2CH2N—(CH2PO3)2]; wherein x+y is 12, and is designated herein as 4NHMP. This compound can be prepared according to the procedure disclosed in Example 1 of U.S. Pat. No. 5,261,491, which is herein incorporated by reference.


[0048] One preferred phosphonate of formula (I) is a phosphonate wherein at least one of X is R and R is (CH2)nNX′2, wherein n is an integer from 2 to 6, preferably 2 to 4, and X′ is independently selected from R or CH2PO3M2. Another preferred phosphonate of formula (I) is a phosphonate wherein each X is R and R is (CH2)nNX′2, wherein n is an integer from 2 to 6, preferably 2 to 4, and X′ is independently selected from R or CH2PO3M2.


[0049] A more preferred phosphonate of formula (1) is a phosphonate selected from:


(M2O3PCH2)2N(CH2)3N(CH2PO3M2)(CH2)2N(CH2PO3M2)(CH2)3N(CH2PO3M2)2 or


(M2O3PCH2)2NCH2CH2N(CH2PO3M2)2.


[0050] A preferred phosphonate of formula (II) is a phosphonate wherein Y is PO3M2 and R is alkyl of 1 to 5 carbons. A more preferred phosphonate of formula (II) is a phosphonate wherein Y is PO3M2 and R is methyl.


[0051] A preferred amine oxide of the phosphonate of formula (1) is


O←+N—(CH2PO3M2)3.


[0052] Blends of at least two phosphonates independently selected from the phosphonates of formulas (I), (II) and (III) may be used according to the invention. It is currently preferred to use a blend of two phosphonates, with a blend of a phosphonate of formula (I) with either a phosphonate of formula (I) or formula (II) being more preferred, and a blend of two phosphonates of formula (I) being most preferred. The composition of the blends can vary over a wide range with the percentage of each component ranging broadly from 1 to 99 wt. %, provided each phosphonate is present in an amount of at least about 1 wt. %. Preferably, each phosphonate is present in an amount of at least about 10 wt. %. In the case of a two component blend, each phosphonate is present preferably in an amount of about 10 to about 90 wt. %, and more preferably in an amount of about 20 to about 80 wt. %.


[0053] A series of blends of phosphonates which may be used according to the invention were prepared for testing. The blends were prepared as concentrates having 30% total active acid content and were then diluted to the desired concentration for use. These blends (as described below) were tested as calcium salt scale inhibitors in a simulated Kraft cook according to the procedure described in the Examples. The weight ratios of these various blends are shown in Table 2 below.
2TABLE 2WEIGHT RATIOOF RESPECTIVEPRODUCT NO. - BLENDBLEND OFPHOSPHONATESOF PHOSPHONATESPHOSPHONATESIN BLENDProduct 78D2006/D206650/50Product 79D2000/D205450/50Product 80D2006/4NHMP50/50Product 81D2010/D2066A50/50Product 82D2010/D205450/50Product 83AD2016/4NHMP70/301Product 83BD2016/4NHMP25/751Product 84D2054/4NHMP50/50Product 85D2010/D200050/50Product 864NHMP/D2066A50/50Product 87D2054/D2066A50/50Product 94D2046/D200650/50Product 95D2046/D201660/40Product 96D2046/D205460/40Product 97D2046/D2066A50/50Product 98D2046/4NHMP60/401A 50/50 blend concentrate having 30% total active acid content does not remain homogeneous.


[0054] The preferred blends for use in the invention are blends of a phosphonate selected from N,N′-bis(3-aminopropyl)ethylenediamine-hexa(methylenephosphonic acid), [1,6-hexanediylbis[nitrilobis(methylene)]]tetrakis-phosphonic acid, ethylenediamine tetra(methylenephosphonic acid), diethylenetriamine-penta(methylenephosphonic acid), or salts thereof with a phosphonate selected from the phosphonates of formulas (I) or (II). More preferred are blends of phosphonates selected from N,N′-bis(3-aminopropyl)ethylenediamine-hexa(methylenephosphonic acid), [1,6-hexanediylbis[nitrilobis(methylene)]]tetrakis-phosphonic acid, ethylenediamine tetra(methylenephosphonic acid), diethylenetriaminepenta(methylenephosphonic acid) or salts thereof with another phosphonate selected from the phosphonates of formulas (I) and blends of N,N′-bis(3-aminopropyl)ethylenediamine-hexa(methylenephosphonic acid) or salts thereof with a phosphonate selected from the phosphonates of formula (II).


[0055] An effective amount of phosphonate or mixtures of phosphonates is employed in making and using the scale inhibiting composition of this invention. That effective amount depends on the particular phosphonate(s) employed in practicing this invention and other factors including, but not limited to, the digester composition, the operating conditions (i.e. H-factor) of the digester, the composition and operating conditions in the brown stock washing area and black liquor recovery area, as well as other factors and conditions known to those of ordinary skill in the art. Selection of the effective amount of phosphonate will be readily apparent to one of ordinary skill in the art after reading this specification.


[0056] The scale inhibiting composition of the invention include, but are not limited to, at least one phosphonate of formula (I), at least one phosphonate of formula (II), at least one amine oxide of a phosphonate of formula (I), a mixture of at least two phosphonates of formula (I), a mixture of at least one phosphonate of formula (I) or an amine oxide of a phosphonate of formula (I) and at least one phosphonate of formula (II), a mixture of at least one phosphonate of formula (I) and at least one amine oxide of a phosphonate of formula (I), or a mixture of at least two phosphonates of formula (II). Preferably, the scale inhibiting composition of the invention is at least one phosphonate of formula (I), a mixture of at least two phosphonates of formula (I), or a mixture of at least one phosphonate of formula (I) and at least one phosphonate of formula (II).


[0057] When the scale inhibiting composition of the invention is at least one phosphonate of formula (I), the phosphonate(s) and the effective scale inhibiting amount of each is as follows.


[0058] As used herein, the ppm usage level of scale inhibitor is based on the weight of total liquor charged with the liquor assumed to have a density of 1 g/mL.


[0059] When the phosphonate is N(CH2PO3M2)3, the effective scale inhibiting amount of phosphonate on an active acid basis is about 500 to about 1000 ppm, and preferably about 600 to about 800 ppm, based on the weight of total liquor charged to the digester.


[0060] When the phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, the effective amount of the phosphonate on an active acid basis is about 10 to about 1000 ppm, preferably about 20 to about 500 ppm, and more preferably about 30 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0061] When the phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, the effective amount of the phosphonate on an active acid basis is about 150 to about 1000 ppm, preferably about 200 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0062] When the phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, the effective amount of phosphonate on an active acid basis is about 30 to about 1000 ppm, preferably about 40 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0063] When the phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, the effective amount of phosphonate on an active acid basis is about 10 to about 1000 ppm, preferably about 20 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0064] The preferred phosphonates of formula (I) are (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, more preferably (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 or (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, and most preferably (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2


[0065] When the scale inhibiting composition of the invention is at least one phosphonate of formula (II), the phosphonate is preferably CH3C(OH)(PO3M2)2 and the effective scale inhibiting amount of phosphonate on an active acid basis is about 20 to about 200 ppm, preferably about 30 to about 100 ppm, based on the weight of total liquor charged to the digester.


[0066] When the scale inhibiting composition of the invention is at least one amine oxide of a phosphonate of formula (I), the effective scale inhibiting amount of amine oxide is the amount on an active acid basis that is equivalent to the effective amount of the corresponding phosphonate of formula (I).


[0067] When the scale inhibiting composition of the invention is a mixture of at least two phosphonates of formula (I), the phosphonate(s) and the effective scale inhibiting amount of each is as follows.


[0068] When the first phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2—N(CH2PO3M2)2, the second phosphonate is preferably selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2. When the second phosphonate is N(CH2PO3M2)3, the amount of the mixture on an active acid basis is about 10 to about 1000 ppm, preferably about 200 to about 500 ppm, based on the weight of total liquor charged to the digester. When the second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 20 to about 1000 ppm, preferably about 30 to about 500 ppm, based on the weight of total liquor charged to the digester. When the second phosphonate is (M2O3PCH2)2N(CH)6N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 80 to about 1000 ppm, preferably about 300 to about 500 ppm, based on the weight of total liquor charged to the digester. When the second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 10 to about 1000 ppm, preferably about 30 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0069] When the first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, the second phosphonate is preferably selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)21 (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or N(CH2PO3M2)3. When the second phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 or N(CH2PO3M2)3, the amount of the mixture on an active acid basis is about 30 to about 1000 ppm, preferably about 50 to about 500 ppm, based on the weight of total liquor charged to the digester. When the second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 20 to about 1000 ppm, preferably about 40 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0070] When the first phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, and the second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)21 the amount of the mixture on an active acid basis is about 50 to about 1000 ppm, preferably about 100 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0071] When the first phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, and the second phosphonate is N(CH2PO3M2)3, the amount of the mixture on an active acid basis is about 100 to about 1000 ppm, preferably about 500 to about 600 ppm, based on the weight of total liquor charged to the digester.


[0072] When the first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the second phosphonate is N(CH2PO3M2)3, the amount of the mixture on an active acid basis is about 50 to about 1000 ppm, preferably about 150 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0073] The preferred blends of at least two phosphonates of formula (I) are blends of (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2—N(CH2PO3M2)2 with N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or blends of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 with (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or N(CH2PO3M2)3.


[0074] The most preferred blends of at least two phosphonates of formula (I) are blends of (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)—CH2CH2CH2N(CH2PO3M2)2 with N(CH O3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2


[0075] When the scale inhibiting composition of the invention is a mixture of at least one phosphonate of formula (I) and at least one phosphonate of formula (II), the phosphonate(s) and the effective scale inhibiting amount of each is as follows.


[0076] When the blend is a mixture of a first phosphonate of formula N(CH2PO3M2)3, and the second phosphonate of formula CH3C(OH)(PO3M2)2, the amount of the mixture on an active acid basis is about 30 to about 500 ppm, preferably about 50 to about 300 ppm, based on the weight of total liquor charged to the digester.


[0077] Preferred blends are mixtures of a first phosphonate selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2 or (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, and a second phosphonate selected from CH3C(OH)(PO3M2)2.


[0078] When the first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 20 to about 1000 ppm, preferably about 30 to about 500 ppm, based on the weight of total liquor charged to the digester. When the first phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 20 to about 500 ppm, preferably about 20 to about 150 ppm, based on the weight of total liquor charged to the digester. When the first phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 30 to about 150 ppm, preferably about 40 to about 80 ppm, based on the weight of total liquor charged to the digester. When the first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, the amount of the mixture on an active acid basis is about 30 to about 1000 ppm, preferably about 50 to about 500 ppm, based on the weight of total liquor charged to the digester.


[0079] The most preferred blends of at least one phosphonate of formula (I) and at least one phosphonate of formula (II) are blends of (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2 and CH3C(OH)(PO3M2)2.


[0080] A second embodiment of the invention relates to a method for inhibiting calcium salt scale formation in chemical pulping processes comprising adding an effective scale inhibiting amount of at least one phosphonate to the alkaline aqueous mixture in the digester of the chemical pulping process, wherein the at least one phosphonate is selected from compounds having the formula:


X2NCH2PO3M2  (I),


[0081] compounds having the formula:
3


[0082] amine oxides of phosphonates of formula (I),


[0083] or mixtures thereof;


[0084] wherein M, X, R, R′ and Y are as defined above; with the proviso that when the phosphonate is N(CH2PO3M2)3, the amount of the phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to the digester.


[0085] Further according to the second embodiment of the invention, the invention is also a method for inhibiting calcium salt scale formation in an aqueous system in a chemical pulping process having a sufficient quantity of available calcium cations and anions selected from carbonate and sulfate susceptible to form said calcium salt scale, comprising admixing an effective scale inhibiting amount of at least one phosphonate with the aqueous system in the digester of the chemical pulping process maintained in a temperature range of about 110° C. to about 180° C., preferably about 150° C. to about 175° C., to inhibit calcium salt scale formation, wherein the phosphonate is as described above.


[0086] In the practice of the method of this invention in a chemical pulping process, e.g. a Kraft process, the aqueous phosphonate composition of the invention is admixed with an alkaline, aqueous composition in the digester. The aqueous phosphonate composition of the invention can be added to the digester using any conventional means known to those of ordinary skill in the art. In addition, the aqueous phosphonate composition of the invention can be added directly to the digester composition or it can be introduced into one of the aqueous feed compositions being charged to the digester prior to charging of that aqueous feed composition. The pH in the digester of an alkaline chemical pulping process is at least 9. In the case of a Kraft process, the pH in the digester is preferably about 10 to about 14, and more preferably about 12 to about 14. The aqueous phosphonate composition of the invention can be added in a batch digester in any conventional manner known to one of ordinary skill in the art. For example, in a batch digester operation, the addition of the aqueous phosphonate composition of the invention can be a bulk addition at the beginning of the digester cook cycle or during the digester cook cycle, or it can be added in multiple charges throughout the digestion cycle or continuously throughout the digester cook cycle. It is currently preferred to add the aqueous phosphonate composition of the invention as a bulk charge at or near the beginning of the digester cook cycle. In the case of a continuous digester operation, the addition of the aqueous phosphonate composition of the invention will typically be added continuously to maintain the effective concentration of phosphonate.


[0087] The amount of a scale inhibiting composition of this invention employed is an effective amount which is that amount that is sufficient to provide an effective scale inhibiting concentration of phosphonate in the digester over time at which the formation, deposition and adherence of calcium salt scale, particularly calcium carbonate or calcium sulfate scale, is satisfactorily inhibited in the digester, brown stock washers and/or black liquor recovery area. One of ordinary skill in the art using this invention will know the acceptable level of calcium salt scale in the digester, brown stock washing area, and black liquor recovery area of the particular chemical pulping facility, and will be able to readily select an appropriate phosphonate and concentration for addition to the digester to achieve the desired scale inhibition for the required time based on the disclosure of this specification. It will be apparent to those of skill in the art after reading this specification that many factors of the type which have been mentioned herein and others, will determine the amount of the phosphonate of the invention needed to achieve the desired inhibition. The determination of these amounts is within the ordinary skill of the artisan in this field without undue experimentation considering the direction provided herein.


[0088] A third embodiment of the invention relates to a method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process comprising (a) identifying the calcium salt scale inhibition capability required by the selected chemical pulping process based on the process operating conditions of time, temperature and pressure, and the aqueous digester composition, (b) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in the selected chemical pulping process when the phosphonate is admixed with the aqueous digester composition in the selected chemical pulping process based on step (a) and the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, and (c) admixing the selected phosphonate composition with the aqueous digester composition in the selected chemical pulping process during the digestion stage of the chemical pulping process; wherein the selected phosphonate composition is as defined above for this invention.


[0089] A fourth embodiment of the invention relates to a method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process comprising (a) determining the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, (b) identifying the calcium salt scale inhibition capability required by the selected chemical pulping process based on the process operating conditions of time, temperature and pressure, and the aqueous digester composition, (c) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in the selected chemical pulping process when the phosphonate is admixed with the aqueous digester composition in the selected chemical pulping process based on steps (a) and (b), and (d) admixing the selected phosphonate composition with the aqueous digester composition in the selected chemical pulping process during the digestion stage of the chemical pulping process; wherein the selected phosphonate composition is as defined above for this invention.


[0090] In the third and fourth embodiments of the invention, the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester can be determined by conducting laboratory experiments, such as described herein, or by conducting larger scale testing. As each chemical pulping process will vary depending on the type of wood being processed, the specific operating conditions used, the composition in the digester, and the like, the specific phosphonate or phosphonate blend and the required use concentration of same necessary to achieve the desired scale inhibition will be dependent upon the specific chemical pulping process. By utilizing the calcium salt scale inhibition profiles in conjunction with the calcium salt scale inhibition capability required by the selected chemical pulping process based on its process operating conditions of time, temperature and pressure, and the aqueous digester composition, one of ordinary skill in the art may select the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in the selected chemical pulping process when the phosphonate is admixed with the aqueous digester composition in the selected chemical pulping process.


[0091] The invention is further described in the following Examples which are not intended to limit or restrict the invention. Unless otherwise indicated all quantities are expressed in weight.



EXAMPLES

[0092] A Kraft cook test was employed in the following examples and illustrates the use of the compositions of this invention in the process of this invention. In carrying out these tests, samples were taken of a composition of the digester at selected times during the cook. The concentration of total calcium and inhibited calcium were determined analytically using Atomic Absorption Spectroscopy (AA). The general procedure described below was followed. Additionally, the tests were generally carried out at inhibitor levels of 10, 50, 100 and 500 parts per million (ppm) active acid based on the amount of total liquor charged to the digester, for each phosphonate composition tested, and also with no inhibitor present.


[0093] As used herein, the active acid level is that amount of free acid which is equimolar to the amount of phosphonate that was actually added. Unless otherwise specified, use of “%” is on a weight basis.



Kraft Cook Test

[0094] The Kraft Cook Test used herein was developed to gauge the performance of scale inhibition of compositions of this invention in a simulated digester composition wherein calcium is slowly extracted from the wood chips into the Kraft system. The test was a standard Kraft cook with a 5:1 liquor to wood ratio in a MK Systems Inc. minimill laboratory digester. The digester aqueous composition temperature was ramped from ambient temperature to 180° C. in one hour and then maintained at 180° C. for an additional one to two hours. Samples were taken from the digester using a liquid cooled extractor at various time intervals under high pressure and temperature during the cook to monitor calcium concentrations by AA as described in the “Monitoring Calcium Release During Kraft Cook” section below.


[0095] Drying of Wood Chips:


[0096] Pine wood chips were passed through a 12.5 mm slotted screen, with the small pins being removed.


[0097] The chips were sorted by hand to remove any bark or knots, and the wood chips dried at 110° C. for 12 hours. This was done to reduce variability with moisture and extractives. The wood chips were stored in a container with desiccant and allowed to cool to room temperature.


[0098] Preparation of White Liquor/Charge of Digester:


[0099] A liquor to wood ratio of 5:1 was prepared with 18.5% effective alkali, having a 25% sulfidity and 5 grams per liter of sodium carbonate. The sodium carbonate introduced into the white liquor was representative of that which is typically carried over in the recovery process in a Kraft mill.


[0100] The charge of phosphonate employed was based upon the weight of total liquor charged to the digester to give the desired equivalent ppm of active acid in the digester.


[0101] White liquor was prepared according to the following procedure. Approximately 2 liters of double-deionized water were transferred to a 4 liter volumetric flask. 322.99 g of 50% sodium hydroxide, 163.76 g Na2S.9H2O, and 20.0 g anhydrous sodium carbonate were added to the 4 liter flask and dissolved, enough inhibitor was added to reach the desired concentration, and double deionized water added to fill to the mark.


[0102] Prior to running the test, the digester was acid cleaned using a 10% sulfuric acid solution to remove any existing deposits. After the acid cleaning, the digester was rinsed with distilled water.


[0103] 800 grams of dried Pine wood chips, prepared as described above, were added to the wood chip holder. White liquor (4L) and wood chips were transferred to the digester and the initial temperature and time recorded.


[0104] Monitoring Calcium Release During Kraft Cook:


[0105] A 5-mL sample was taken for AA analysis and the heating sequence in the digester was initiated.


[0106] (The AA analysis is done by atomic absorption by flame photometry using a Perkin Elmer model 100 spectrometer; see generally, Instrumental Methods of Analysis, Hobart H. Willard, Lynn L. Merritt, Jr.; John A Dean, 4th Edition, D. Van Nostrand Company, Inc. August 1965)


[0107] Quantitatively one milliliter (mL) of the sample was transferred to a centrifuge tube with 5 mL of 4% HCl solution and AA was used to determine the calcium content of the sample, i.e. Total Calcium. The remaining sample was drawn into a 10 mL syringe and filtered through a 0.45-μm syringe filter. Quantitatively one mL of the filtrate was transferred to a centrifuge tube with 5 mL of 4% HCl solution and AA was used to determine the calcium content of the filtrate, i.e. Inhibited Calcium.


[0108] Every 15 minutes for the length of the test, e.g. approximately 2-4 hours, the liquor in the condenser line was purged, a temperature measurement was made, and a 5 mL liquor sample was pulled. The AA analysis procedure as described above was then repeated. At the end of the test, the calcium content and temperature data were plotted versus time.


[0109] Each example below was carried out according to the general procedure recited above. In most examples, the phosphonates were tested at four concentration levels. All levels are given in parts per million phosphonate on an active acid basis by weight total liquor.


[0110] Except as specified herein, chemicals used in the examples were obtained from Fisher Scientific. Dequest phosphonates, used individually and in blends in the examples, were obtained from Solutia Inc. (St. Louis, Mo.). 4NHMP was prepared according to the procedure described herein.


[0111] Tables 3-96 hereinafter following provide the data for a series of test runs performed on the digester at various levels of phosphonates and mixtures of phosphonates. The phosphonate or blend tested are identified by product name (as defined in Tables 1 and 2 herein) in the header of each Table below. The temperature is in degrees Celsius. Parts per million (ppm) of calcium is in parts per million by weight base on the total liquor.



Example 1

[0112] Dequest 2006 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 4-7 below. In addition, a control experiment with no added inhibitor was run and the results are given below in Table 3. The data in Table 3 can be used as the control for Examples 1-8.
3TABLE 3Kraft Cook with no InhibitorTotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000251517.116.6883037.4361334519.415168604.62.5180751.60.8180900.4018010500180


[0113]

4





TABLE 4










500 ppm Dequest 2006











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
20.6
20.9
82


30
37.8
38.2
132


45
53
53
170


60
61.8
59.7
180


75
68.5
66.4
180


90
71.2
71.9
180


105
72.6
71.7
180


120
70.9
64.8
180


150
47.4
47.5
180


180
30.7
31.4
180


240
32.8
22.1
180










[0114]

5





TABLE 5










100 ppm Dequest 2006











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
19.4
19.9
86


30
36.8
36.2
130


45
49.4
48.5
170


60
61.1
55.3
180


75
60.9
58.9
180


90
22.8
17.4
180


105
12.5
14.
180


120
12
10.7
180


135
9.8
9.5
180


150
6.8
8
180


180
6.6
7
180










[0115]

6





TABLE 6










50 ppm Dequest 2006











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
15
14.9
84


30
29.1
29
132


45
39.2
37.6
171


60
54.4
51
180


75
46.2
39.1
180


90
21.9
16.4
180


105
15.4
13.7
180


120
11.8
11.1
180


135
9.2
9.2
180


150
8.9
7.6
180


180
7.6
6.8
180










[0116]

7





TABLE 7










10 ppm Dequest 2006











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
10.1
10.1
88


30
22.7
22.1
134


45
34.5
32.3
174


60
25
13.1
180


75
13.4
5.7
180


90
8.1
5
180


105
6.9
4.7
180


120
6.1
4.4
180










[0117] The data of Example 1 demonstrates that a use level of 500 ppm provided significant improvement in calcium inhibition compared to lower use levels or the use of no inhibitor. The data also suggests that a Dequest 2000 and Dequest 2006 use range of about 500 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 2

[0118] Dequest 2016 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 8-11 below.
8TABLE 8500 ppm Dequest 2016Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000241513.313.2903012.26.4138454.73.7172604.34180755.15180905.55.21801205.56.21802406.57.2180


[0119]

9





TABLE 9










100 ppm Dequest 2016











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
12.2
11.9
81


30
22.9
22.4
131


45
32.2
32.7
169


60
44
43.9
180


75
54.1
54.7
180


90
59
57.5
180


105
57.9
55.4
180


120
56.4
56.7
180


135
52
48.9
180


150
51.2
48.2
180


180
25.4
21.8
180










[0120]

10





TABLE 10










50 ppm Dequest 2016











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
13.9
13.3
80


30
28.5
27.7
131


45
40.9
40.7
165


60
64.6
63.3
180


75
80.5
80.6
180


90
85.7
85.9
180


105
89.6
87.9
180


120
88.5
87.8
180


150
84.5
84
180










[0121]

11





TABLE 11










10 ppm Dequest 2016











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
8.7
8.1
82


30
18.9
18.3
130


45
33.4
32.8
162


60
42
41.7
180


75
39.6
38.4
180


90
22.5
16.8
180


105
13
8.5
180


120
10
6.4
180


135
7.9
5.4
180










[0122] The data of Example 2 demonstrates that use levels of 100 and 50 ppm provided significant improvement in calcium inhibition compared to use levels of 10 and 500 ppm or the use of no inhibitor. The data of this example suggests that a Dequest 2010 and Dequest 2016 use range of about 20 to about 200 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 3

[0123] Dequest 2054 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 12-15 below.
12TABLE 12500 ppm Dequest 2054Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000241513.413.9823027.827.41204542.842.51606052.5511807562.961.31809069.167.518010569.669.818012070.569.218015067.967.218018065.264.918024058.757.4180


[0124]

13





TABLE 13










100 ppm Dequest 2054











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
9.6
9
88


30
18.8
19.1
133


45
32.5
32.1
168


60
47.6
45.8
180


75
61.8
61.8
180


90
66.1
57
180


105
68.9
67.2
180


120
64.6
64.9
180


135
61.2
60.6
180


150
51.3
50.5
180


180
27.5
26.9
180










[0125]

14





TABLE 14










50 ppm Dequest 2054











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
16.2
16.1
82


30
30
29.3
128


45
41.9
41.5
160


60
61.1
57.8
184


75
66.2
63.4
180


90
56.9
47
180


105
27.1
20.6
180


120
14.8
11.1
180


135
10.6
9
180


150
7.5
7.3
180


180
5.3
5.3
180










[0126]

15





TABLE 15










10 ppm Dequest 2054











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0.9
0.5
25


15
12.3
12.1
82


30
26.5
26.5
128


45
40.3
37.8
160


60
38.2
34.5
184


75
15.3
10.9
180


90
8.4
7.9
180


105
6
5.6
180


120
4.5
4.1
180


135
3.5
3.5
180


150
2.7
2.5
180


180
2.5
1.5
180










[0127] The data of Example 3 demonstrates that a use level of 500 ppm provided significant improvement in calcium inhibition compared to 10, 50 and 100 ppm use levels or the use of no inhibitor. The data of this example suggests that a Dequest 2054 use range of about 150 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 4

[0128] Dequest 2060S was tested in the Kraft Cook Test described in the Examples section at 100, 50 and 10 ppm active acid. The results are given in Tables 16-18 below.
16TABLE 16100 ppm Dequest 2060STotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00025151.20.690309.38.71394525.726.31746039.740.31807556.155.51899065.463.118610568.960.21821207674.218015074.263.118018053.245.6180


[0129]

17





TABLE 17










50 ppm Dequest 2060S











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
4.4
4
82


30
20
19
134


45
41
38.8
165


60
61.5
60.5
180


75
82.7
74.7
180


90
91.3
84.2
180


105
88.8
85.6
180


120
87
78.9
180


150
71.4
67.6
180


180
50.6
41
180










[0130]

18





TABLE 18










10 ppm Dequest 2060S











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7.2
3.9
79


30
21.3
19.9
134


45
41.2
41.2
176


60
64
60.5
180


75
70.9
70
180


90
61
59.2
180


105
52
51.2
180


120
42.6
38.4
180










[0131] The data of Example 4 demonstrates that use levels of 50 and 100 ppm provided significant improvement in calcium inhibition compared to a 10 ppm use level or the use of no inhibitor. The data of this example suggests that a Dequest 2060S use range of about 30 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 5

[0132] Dequest 2066 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 19-22 below.
19TABLE 19500 ppm Dequest 2066Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000241521.321.2843036.636.61344552.551.41706062.862.21807570691809072.872.818010575.275.318012076.776.71801507675.318018074.374.318024069.868.5180


[0133]

20





TABLE 20










100 ppm Dequest 2066











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
15.9
15.4
86


30
30.4
29.4
130


45
40.8
40.8
168


60
53.8
52.8
180


75
60.1
59.9
180


90
63.4
60.3
180


105
59.4
57.2
180


120
63
61.7
180


135
58.2
56.2
180


150
55
43.4
180


180
40.9
39.2
180










[0134]

21





TABLE 21










50 ppm Dequest 2066











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
17
16.7
84


30
33.9
32.8
130


45
48.8
48.2
171


60
62.2
60.2
180


75
73.8
65
180


90
76.9
67.4
180


105
75.5
65.7
180


120
70.8
67.2
180


135
65.7
64
180


150
61.1
60.1
180


180
43.8
37.9
180










[0135]

22





TABLE 22










10 ppm Dequest 2066











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
10.2
4.6
84


30
20.8
20.7
134


45
32.7
31.8
170


60
40.5
40.3
180


75
41.8
40
180


90
33.8
31.8
180


105
24.6
22.3
180


120
16.5
13.9
180


150
9.5
7.4
180










[0136] The data of Example 5 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to a 10 ppm use level or the use of no inhibitor. The data of this example suggests that a Dequest 2066 use range of about 30 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 6

[0137] 4NHMP was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 23-26 below.
23TABLE 23500 ppm 4NHMPTotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000241519.719.2843037.637.61324563.361.91706082.580.11807589.589.11809094.493.218010599.796.2180120101.899.1180150107106.4180180102.810118024098.796.2180


[0138]

24





TABLE 24










100 ppm 4NHMP











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
13.8
13.8
84


30
29
27.8
132


45
54.1
53.5
170


60
72.2
72.6
180


75
84.5
83.6
180


90
96.5
93
180


105
100.2
98.2
180


120
100.8
97
180


150
94.5
93.6
180


180
86
85.3
180










[0139]

25





TABLE 25










50 ppm 4NHMP











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
14.8
14.6
82


30
30.6
30.1
130


45
57.7
54.1
165


60
75
72.9
180


75
89.8
86.5
180


90
96.5
94.1
180


105
101.2
99.3
180


120
102.8
100
180


150
97.2
97.1
180


180
86.1
86.5
180










[0140]

26





TABLE 26










10 ppm 4NHMP











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
18
12
84


30
36
30
134


45
60
54
180


60
72
72
180


90
78
78
180


105
72
72
180


120
60
60
180


150
48
48
180


180
36
36
180










[0141] The data of Example 6 demonstrates that use levels of 10, 50, 100 and 550 ppm provided significant improvement in calcium inhibition compared to the use of no inhibitor. The data of this example suggests that a 4NHMP use range of about 10 to about 100 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 7

[0142] Dequest 6004 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 27-30 below.
27TABLE 27500 ppm Dequest 6004Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000241526.125.1823038.638.61324553.5411696050.641.21807552.247.91809053.550.818010553.852.918012053.553.518015054.549.118018053.152.118021052.351.2180


[0143]

28





TABLE 28










100 ppm Dequest 6004











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
15.6
15.6
84


30
32.4
32
132


45
45.1
37.5
172


60
52.6
45.8
180


75
59.1
51
180


90
36.6
28.7
180


105
25.9
22.4
180


120
18.8
15.6
180


150
13.8
11.9
180


180
10.7
9.2
180










[0144]

29





TABLE 29










50 ppm Dequest 6004











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
11.6
11.4
84


30
27.7
27.8
132


45
55.5
52.3
170


60
77.1
70.7
180


75
70.5
58.8
180


90
50.7
39.9
180


105
34.5
24.9
180


120
28
15.6
180


150
19.4
12.3
180


180
17.1
8.1
180










[0145]

30





TABLE 30










10 ppm Dequest 6004











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
24


15
11
10.4
84


30
26.1
24.9
134


45
51.3
50.7
168


60
32.1
20.3
180


75
22.8
10.1
180


90
21.2
9.6
180


105
18.2
8.4
180


120
16.5
7.8
180










[0146] The data of Example 7 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a Dequest 6004 use range of about 50 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 8

[0147] Dequest 2046 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 31-34 below.
31TABLE 3110 ppm Dequest 2046Total Calcium,Inhibited Calcium,Time, minutesppmppmTemperature00021151818803030301324548481706060601767566601769054541761054242176120363617615030301761803024176


[0148]

32





TABLE 32










50 ppm Dequest 2046











Total Calcium,
Inhibited Calcium,



Time, minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
36
36
132


45
48
48
170


60
60
60
176


75
72
72
176


90
72
72
176


105
78
78
176


120
78
72
176


150
60
60
176


180
54
48
176










[0149]

33





TABLE 33










100 ppm Dequest 2046











Total Calcium,
Inhibited Calcium,



Time, minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
30
30
132


45
48
48
170


60
60
66
176


75
72
72
176


90
72
72
176


105
78
72
176


120
78
72
176


150
72
66
176


180
60
60
176










[0150]

34





TABLE 34










500 ppm Dequest 2046











Total Calcium,
Inhibited Calcium,



Time, minutes
ppm
ppm
Temperature













0
0
0
21


15
30
30
82


30
42
42
130


45
60
60
168


60
78
78
178


75
90
90
178


90
102
102
178


105
108
108
178


120
114
108
178


150
120
114
178


180
120
114
178










[0151] The data of Example 8 demonstrates that use levels of 10, 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of no inhibitor. The data of this example suggests that a Dequest 2046 use range of about 10 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Phosphonate Blends

[0152] A series of blends of phosphonates were made and then tested as calcium carbonate scale inhibitors in a digester according to the procedure described above. The compositions of these various blends are shown in Table 2 above.



Example 9

[0153] A control with no inhibitor was tested in the Kraft Cook Test described in the Examples section. The results are given in Table 35 below and can be used as a control for Examples 10-25.
35TABLE 35Kraft Cook with no InhibitorTotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000251511.510.9823024.823.4128453938.21636016.614.91807512.910.31809010.36.71801059.27.81801208.47.8180



Example 10

[0154] Blend 78 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 36-39 below.
36TABLE 36500 ppm Blend 78Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00022151616803048481244578781646096961767511411417690114114176105120120176120126120176150126120176180126120176


[0155]

37





TABLE 37










100 ppm Blend 78











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
3.3
2.6
82


30
18.8
19.9
128


45
29.7
28.6
163


60
46
43.1
180


75
57.6
53.6
180


90
71.3
67
180


105
73.2
67
180


120
76.4
69.5
180


150
56.8
53.6
180


180
38.8
32.6
180










[0156]

38





TABLE 38










50 ppm Blend 78











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
11.2
11.2
82


30
27.2
28.1
128


45
51.4
50.4
163


60
67.1
69.1
180


75
85.6
82.4
180


90
80.8
79.2
180


105
82.1
78.2
180


120
72.5
67.7
180


150
55.9
53
180


180
35.2
33.5
180










[0157]

39





TABLE 39










10 ppm Blend 78











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7.8
7.4
82


30
29.5
28.7
128


45
60.4
57.2
163


60
84.4
80.4
180


75
68.8
60.8
180


90
41.9
32.3
180


105
29.5
19.5
180


120
23.4
15.8
180


150
18.3
12.6
180


180
15.1
10.3
180










[0158] The data of Example 10 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2000 or 2006 and Dequest 2066 or 2060 in the use range of about 50 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 11

[0159] Blend 79 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 40-43 below.
40TABLE 40500 ppm Blend 79Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000221524248030484812445727216660909018075102961809010810218010511410218012010810218015096901801808472180


[0160]

41





TABLE 41










100 ppm Blend 79











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7
5.4
82


30
20.3
19.6
128


45
42.6
41.9
163


60
62.2
57.2
180


75
78.1
69.8
180


90
89.7
82.1
180


105
93.7
78.8
180


120
93.1
81.5
180


150
68.5
45.9
180


180
44.4
31.3
180










[0161]

42





TABLE 42










50 ppm Blend 79











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
9.3
9.1
82


30
22.9
22.6
128


45
52.4
49.5
163


60
74.7
69.6
180


75
85.1
78.3
180


90
86.4
79.3
180


105
74.1
62.4
180


120
57.6
42.4
180


150
33.9
22.9
180


180
25.6
17.4
180










[0162]

43





TABLE 43










10 ppm Blend 79











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
11.2
11.2
82


30
24.4
23.7
128


45
51.2
45.1
163


60
61.2
55.1
180


75
40.2
15.
180


90
24.1
9.5
180


105
16.3
6.3
180


120
10.5
6.3
180


150
6.6
3.7
180


180
2.7
2.1
180










[0163] The data of Example 11 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2000 or 2006 and Dequest 2054 in the use range of about 50 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 12

[0164] Blend 80 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 44-47 below.
44TABLE 44500 ppm Blend 80Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000221524248030424212445727216460909017975102102180901081081801051141081801201141021801501149618018010890180


[0165]

45





TABLE 45










100 ppm Blend 80











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
12.9
11.7
86


30
31.2
29.3
132


45
61
58.7
168


60
89.2
83.8
179


75
104.8
103.7
180


90
113.6
109.8
180


105
112.8
101.7
180


120
103.7
96.1
180


150
76.2
71.3
180


180
50.7
47.6
180










[0166]

46





TABLE 46










50 ppm Blend 80











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7.7
7.4
86


30
19.4
19.1
132


45
41.7
41.1
168


60
60.8
59.2
179


75
75.4
74.1
180


90
85.4
83.1
180


105
84.8
78.3
180


120
78
70.8
180


150
63.1
55.6
180


180
39.2
33
180










[0167]

47





TABLE 47










10 ppm Blend 80











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
10.3
10.3
86


30
19.5
19.2
132


45
31.2
30.9
168


60
39.2
35
179


75
36.7
33.9
180


90
32.3
31.5
180


105
28.2
26.7
180


120
21.3
19.9
180


150
12.3
11.3
180


180
5.5
4.4
180










[0168] The data of Example 12 demonstrates that use levels of 10, 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of no inhibitor. The data of this example suggests that a blend of Dequest 2000 or 2006 and 4NHMP in the use range of about 10 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 13

[0169] Blend 81B was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 48-51 below.
48TABLE 48500 ppm Blend 81BTotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00022152424803042421244542421646042421807542421809042421801054848180120484818015048481801805454180


[0170]

49





TABLE 49










100 ppm Blend 81B











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7
7.1
82


30
18.8
18.5
128


45
38.5
36.5
163


60
65.6
61.8
180


75
85.7
83.3
180


90
102.3
91.6
180


105
106.5
103.4
180


120
113.1
108.6
180


150
107.9
104.1
180


180
97.1
94.4
180










[0171]

50





TABLE 50










50 ppm Blend 81B











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
6.2
5.8
82


30
15.5
15.2
128


45
34.3
33.6
163


60
56
45.3
180


75
71.2
67.6
180


90
83.5
79.3
180


105
84.2
81.5
180


120
79.3
76.7
180


150
69.6
67.9
180


180
58.9
55.3
180










[0172]

51





TABLE 51










10 ppm Blend 81B











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
11.3
10.9
82


30
23.4
22.4
128


45
45.4
43.7
163


60
54.6
53.3
180


75
54.9
51.9
180


90
49.3
46.4
180


105
38.8
37.8
180


120
30.6
29.6
180


150
12.6
11.6
180


180
4.4
3.7
180










[0173] The data of Example 13 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor the use of no inhibitor. The data of this example suggests that a blend of Dequest 2010 or 2016 and Dequest 2066 or 2060 in the use range of about 30 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 14

[0174] Blend 82 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 52-55 xbelow.
52TABLE 52500 ppm Blend 82Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00022152424823030301264518121626018121807518181809024181801052424180120242418015024241801802424180


[0175]

53





TABLE 53










100 ppm Blend 82











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7.3
4.9
82


30
21
18
128


45
40.7
38.5
163


60
59.8
58.8
180


75
78.8
76.2
180


90
98.3
97.3
180


105
109.3
107.9
180


120
108.6
106.6
180


150
94.6
88.2
180


180
76.5
72.5
180










[0176]

54





TABLE 54










50 ppm Blend 82











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
9.2
8.9
82


30
21.7
21.4
128


45
46.7
44.9
163


60
62.4
61.8
180


75
77.4
75.2
180


90
92.4
89.3
180


105
99.6
97.1
180


120
94.9
95.9
180


150
90.5
87.4
180


180
82.4
79
180










[0177]

55





TABLE 55










10 ppm Blend 82











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
12
12
82


30
30
30
128


45
42
42
163


60
54
54
180


75
42
30
180


90
30
24
180


105
24
18
180


120
18
18
180


150
18
18
180


180
18
12
180










[0178] The data of Example 14 demonstrates that use levels of 50 and 100 ppm provided significant improvement in calcium inhibition compared to the use of 10 or 500 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2010 or 2016 and Dequest 2054 in the use range of about 30 to about 150 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 15

[0179] Blend 83A was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 56-59 below.
56TABLE 56500 ppm Blend 83ATotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00022152424823024241244518181566018181767518181769018181761051818176120181817615024241761802424176


[0180]

57





TABLE 57










100 ppm Blend 83A











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
5
4.7
82


30
19
18
128


45
33.1
32.7
163


60
54.9
52.8
180


75
75.7
72
180


90
91.8
90.4
180


105
98.9
98.3
180


120
99.3
96.9
180


150
93.5
88.7
180


180
89.7
84.9
180










[0181]

58





TABLE 58










50 ppm Blend 83A











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
6.7
6.4
82


30
17.4
17.1
128


45
38.8
36.5
163


60
59.2
59.9
180


75
76.4
75.1
180


90
89.4
88.7
180


105
96.1
93.5
180


120
98.4
97.1
180


150
98.7
96.4
180


180
94.8
92.5
180










[0182]

59





TABLE 59










10 ppm Blend 83A











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
10.7
10.4
82


30
22.7
22.1
128


45
43.6
42.6
163


60
59.4
58.3
180


75
67.9
63.5
180


90
64.4
63.4
180


105
56.3
52.8
180


120
45
42.3
180


150
25.8
24.8
180


180
14.9
13.5
180










[0183] The data of Example 15 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2010 or 2016 and 4NHMP in the use range of about 20 to about 550 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 16

[0184] Blend 83B was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 60-63 below.
60TABLE 60500 ppm Blend 83BTotal Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00022151818803036361244536361666036361807536361809042421801054242180120424218015842421801804242180


[0185]

61





TABLE 61










100 ppm Blend 83B











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
12
12
82


30
30
30
128


45
54
54
163


60
72
72
180


75
84
84
180


90
108
101
180


105
108
101
180


120
108
101
180


150
108
108
180


180
114
108
180










[0186]

62





TABLE 62










50 ppm Blend 83B











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
12.4
11.9
82


30
28.4
28.3
128


45
56.1
54.7
163


60
86.7
83.8
180


75
110.2
107.8
180


90
124.8
123.4
180


105
133.2
129.9
180


120
135.2
128.5
180


158
134.6
132.3
180


180
115.8
104.5
180










[0187]

63





TABLE 63










10 ppm Blend 83B











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
18
12
82


30
30
30
128


45
42
42
163


60
54
54
180


75
60
54
180


90
60
60
180


105
60
54
180


120
60
60
180


158
54
54
180


180
42
42
180










[0188] The data of Example 16 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor the use of no inhibitor. The data of this example suggests that a blend of Dequest 2010 or 2016 and 4NHMP in the use range of about 20 to about 500 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 17

[0189] Blend 84 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 64-67 below.
64TABLE 64500 ppm Blend 84Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature0002215242482304848126457878164601021021807512011418090126120180105132126180120132126180150120114180180102102180


[0190]

65





TABLE 65










100 ppm Blend 84











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
6.3
5.9
82


30
19.6
17.3
128


45
42.7
41.7
163


60
53.7
51.7
180


75
81.5
79.5
180


90
94.3
93.2
180


105
106.6
104.3
180


120
110.3
107.9
180


150
99.3
96.9
180


180
59.1
58.8
180










[0191]

66





TABLE 66










50 ppm Blend 84











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
6.7
6.4
82


30
17.8
17.4
128


45
42.7
40.4
163


60
57.3
56.6
180


75
73.8
72.8
180


90
84.8
83.8
180


105
89.6
89
180


120
91.2
86.4
180


150
65.7
62.4
180


180
38.8
38.5
180










[0192]

67





TABLE 67










10 ppm Blend 84











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
8.3
7.9
82


30
15.8
15.5
128


45
36.5
35.5
163


60
52.3
50.9
180


75
58.8
55.7
180


90
55.3
52.9
180


105
43.4
42.3
180


120
34.4
33.1
180


150
22.1
20.3
180


180
12.7
11.4
180










[0193] The data of Example 17 demonstrates that use levels of 100 and 500 ppm significant improvement in calcium inhibition compared to the use of 10 or 50 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of 4NHMP and Dequest 2054 in the use range of about 80 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 18

[0194] Blend 85 was tested in the Kraft Cook Test described in the Examples section at 100 ppm active acid. The results are given in Table 68 below.
68TABLE 68100 ppm Blend 85Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000251510.510.2823024.323.71284541.140.31636058.557.91807573.973.61809086.88618010589.189.118012094.494.418015097.594.918018090.589.3180


[0195] The data of Example 18 demonstrates that a use level of 100 ppm provided significant improvement in calcium inhibition compared to the use of no inhibitor. The data of this example suggests that a blend of Dequest 2000 or 2006 and Dequest 2010 or 2016 in the use range of about 70 to about 200 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 19

[0196] Blend 86 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 69-72 below.
69TABLE 69500 ppm Blend 86Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000221524248430363612645666616660848418075969018090108102180105114108180120114108180150114108180180108102180


[0197]

70





TABLE 70










100 ppm Blend 86











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
4.4
4.1
82


30
16.4
15.9
128


45
34.9
29.9
163


60
44.7
43.9
180


75
57.1
56.8
180


90
69.2
68.3
180


105
73.1
72.3
180


120
73.6
70
180


150
66.4
63.5
180


180
52.1
46.7
180










[0198]

71





TABLE 71










50 ppm Blend 86











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
6.1
5.8
82


30
19.1
18.7
128


45
45.3
44.6
163


60
64.1
63.4
180


75
75.7
74.4
180


90
88
81.6
180


105
89.9
88.3
180


120
87.1
84.8
180


150
57.3
54.3
180


180
33.9
33.6
180










[0199]

72





TABLE 72










10 ppm Blend 86











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
12
12
82


30
30
30
128


45
42
42
163


60
54
48
180


75
54
54
180


90
54
54
180


105
48
48
180


120
42
42
180


150
30
30
180


180
24
24
180










[0200] The data of Example 19 demonstrates that use levels of 10, 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of no inhibitor. The data of this example suggests that a blend of Dequest 2060 or 2066 and 4NHMP in the use range of about 10 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 20

[0201] Blend 87 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 73-76 below.
73TABLE 73500 ppm Blend 87Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00022153030823048481264578781636096961807511410818090120114180105126120180120132126180158138132180180138132180


[0202]

74





TABLE 74










100 ppm Blend 87











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
7.4
7.1
82


30
21.3
20.9
128


45
43.4
41.4
163


60
61.8
59
180


75
83
82.9
180


90
92.6
89.5
180


105
96.5
94.4
180


120
96.8
93.3
180


158
80.2
77.4
180


180
53.8
50
180










[0203]

75





TABLE 75










50 ppm Blend 87











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
14.7
14.3
82


30
29.8
29.3
128


45
63.2
60.8
163


60
86.2
85.7
180


75
111.6
111.6
180


90
130.4
127.6
180


105
142.2
139.4
180


120
141.3
137
180


158
110.7
101.3
180


180
67.4
60.8
180










[0204]

76





TABLE 76










10 ppm Blend 87











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
25


15
18
12
82


30
36
36
128


45
60
54
163


60
66
60
180


75
42
30
180


90
30
18
180


105
24
18
180


120
18
12
180


158
12
12
180


180
12
6
180










[0205] The data of Example 20 demonstrates that use levels of 50, 100 and 550 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2060 or 2066 and Dequest 2054 in the use range of about 50 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention. It is believed that the difference between the data for 50 ppm inhibitor and 100 ppm inhibitor is due to the wood chips used in the experiments. The advantage of using 100 ppm inhibitor compared to 50 ppm inhibitor is seen in the shape of the curve as opposed to the height of the curve.



Example 21

[0206] Blend 94 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50, and 10 ppm active acid. The results are given in Tables 77-80 below.
77TABLE 77500 ppm Blend 94Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000211524249030424213645666617460908417875102961789010896178105114108178120114108178150120114178180120114178


[0207]

78





TABLE 78










100 ppm Blend 94











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
30
30
132


45
48
48
170


60
60
60
176


75
72
66
176


90
78
72
176


105
84
78
176


120
84
78
176


150
84
78
176


180
78
72
176










[0208]

79





TABLE 79










50 ppm Blend 94











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
30
30
132


45
42
42
170


60
60
60
176


75
72
72
176


90
78
78
176


105
78
72
176


120
78
78
176


150
72
60
176


180
42
42
176










[0209]

80





TABLE 80










10 ppm Blend 94











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
30
30
132


45
48
42
170


60
66
54
176


75
66
60
176


90
48
42
176


105
36
30
176


120
30
24
176


150
24
18
176


180
24
12
176










[0210] The data of Example 21 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2000 or 2006 and Dequest 2046 in the use range of about 30 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 22

[0211] Blend 95 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 81-84 below.
81TABLE 81500 ppm Blend 95Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00021151212823030301324548481706054541777554541779060541771056054177120606017715066601771806660177


[0212]

82





TABLE 82










100 ppm Blend 95











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
24
24
132


45
42
42
170


60
54
54
176


75
66
66
176


90
72
72
176


105
78
78
176


120
84
84
176


150
84
84
176


180
84
84
176










[0213]

83





TABLE 83










50 ppm Blend 95











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
6
6
80


30
24
24
132


45
42
42
170


60
54
48
176


75
60
60
176


90
66
66
176


105
66
66
176


120
72
72
176


150
72
72
176


180
72
72
176










[0214]

84





TABLE 84










10 ppm Blend 95











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
30
30
132


45
48
48
170


60
66
66
176


75
66
60
176


90
42
36
176


105
30
30
176


120
30
24
176


150
24
18
176


180
24
18
176










[0215] The data of Example 22 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm inhibitor or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2010 or 2016 and Dequest 2046 in the use range of about 20 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 23

[0216] Blend 96 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 85-88 below.
85TABLE 85500 ppm Blend 96Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000211518188830363613645545417260787217475908417490969017410510290174120108961741501089617418010896174


[0217]

86





TABLE 86










100 ppm Blend 96











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
30
30
132


45
48
48
170


60
60
60
176


75
66
66
176


90
72
72
176


105
78
78
176


120
84
84
176


150
84
84
176


180
84
84
176










[0218]

87





TABLE 87










50 ppm Blend 96











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
6
6
80


30
30
30
132


45
48
48
170


60
60
60
176


75
72
72
176


90
78
72
176


105
84
78
176


120
84
84
176


150
72
48
176


180
48
42
176










[0219]

88





TABLE 88










10 ppm Blend 96











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
24
24
132


45
48
42
170


60
66
60
176


75
78
78
176


90
78
72
176


105
54
54
176


120
42
36
176


150
30
24
176


180
24
24
176










[0220] The data of Example 23 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2046 and Dequest 2054 in the use range of about 30 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 24

[0221] Blend 97 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 89-92 below.
89TABLE 89500 ppm Blend 97Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature00021152424863036361344566601726084781747596901749010296174105114108174120114108174150114108174180114108174


[0222]

90





TABLE 90










100 ppm Blend 97











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
30
30
132


45
48
48
170


60
54
54
176


75
60
60
176


90
66
66
176


105
72
72
176


120
72
72
176


150
72
72
176


180
72
72
176










[0223]

91





TABLE 91










50 ppm Blend 97











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
30
30
132


45
48
48
170


60
60
60
176


75
72
72
176


90
72
72
176


105
72
66
176


120
72
72
176


150
66
66
176


180
54
54
176










[0224]

92





TABLE 92










10 ppm Blend 97











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
30
30
132


45
48
48
170


60
66
66
176


75
72
66
176


90
60
54
176


105
48
42
176


120
36
30
176


150
30
24
176


180
24
18
176










[0225] The data of Example 24 demonstrates that use levels of 50, 100 and 550 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2060 or 2066 and Dequest 2046 in the use range of about 20 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.



Example 25

[0226] Blend 98 was tested in the Kraft Cook Test described in the Examples section at 500, 100, 50 and 10 ppm active acid. The results are given in Tables 93-96 below.
93TABLE 93500 ppm Blend 98Total Calcium,Inhibited Calcium,Time, MinutesppmppmTemperature000211524248430424213245606016860909018075969618090102102180105102102180120102102180150102102180180102102180


[0227]

94





TABLE 94










100 ppm Blend 98











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
18
18
80


30
30
30
132


45
42
42
170


60
54
54
176


75
66
66
176


90
66
66
176


105
72
72
176


120
72
72
176


150
72
72
176


180
72
72
176










[0228]

95





TABLE 95










50 ppm Blend 98











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
24
24
132


45
42
42
170


60
60
60
176


75
66
66
176


90
72
72
176


105
72
72
176


120
78
78
176


150
72
72
176


180
66
66
176










[0229]

96





TABLE 96










10 ppm Blend 98











Total Calcium,
Inhibited Calcium,



Time, Minutes
ppm
ppm
Temperature













0
0
0
21


15
12
12
80


30
30
30
132


45
48
48
170


60
66
60
176


75
78
72
176


90
72
72
176


105
66
66
176


120
54
54
176


150
36
36
176


180
24
24
176










[0230] The data of Example 25 demonstrates that use levels of 50, 100 and 500 ppm provided significant improvement in calcium inhibition compared to the use of 10 ppm or the use of no inhibitor. The data of this example suggests that a blend of Dequest 2046 and 4NHMP in the use range of about 20 to about 1000 ppm would be effective to inhibit calcium salt scale according to the invention.


[0231] The preceding description is for illustration and should not be taken as limiting. Various modifications and alterations will be readily suggested to persons skilled in the art. It is intended, therefore, that the foregoing be considered as exemplary only and that the scope of the invention be ascertained from the following claims. It is further intended that each and every claim limitation be literally construed to include any and all variants which are insubstantially different from what is literally recited except variants which are in the prior art.


Claims
  • 1-42. (Cancelled)
  • 43. A method for inhibiting calcium salt scale formation in chemical pulping processes comprising adding an effective scale inhibiting amount of at least one phosphonate to the alkaline aqueous mixture in the digester of said chemical pulping process, wherein said at least one phosphonate is selected from compounds having the formula:
  • 44. The method of claim 43 wherein M is independently selected from hydrogen or an alkali metal.
  • 45. The method of claim 44 wherein M is sodium or potassium when M is an alkali metal.
  • 46. The method of claim 43 wherein X is independently selected from —CH2PO3M2 or R.
  • 47. The method of claim 46 wherein at least one of X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
  • 48. The method of claim 46 wherein each X is R and R is —(CH2)nNX′2, wherein n is an integer from 2 to 6 and X′ is independently selected from R or —CH2PO3M2.
  • 49. The method of claim 43 wherein Y is —PO3M2.
  • 50. The method of claim 47 wherein R′ is an alkyl group having 1 to 5 carbon atoms.
  • 51. The method of claim 43 wherein said phosphonate is at least one phosphonate of formula (I).
  • 52. The method of claim 43 wherein said phosphonate is at least one phosphonate of formula (II).
  • 53. The method of claim 43 wherein said phosphonate is at least one phosphonate of formula (III).
  • 54. The method of claim 43 wherein said phosphonate is a mixture of at least two phosphonates of formula (I).
  • 55. The method of claim 43 wherein said phosphonate is a mixture of at least one phosphonate of formula (I) and at least one phosphonate of formula (II).
  • 56. The method of claim 43 wherein said phosphonate is a mixture of at least two phosphonates of formula (ID).
  • 57. The method of claim 51 wherein said phosphonate is N(CH2PO3M2)3 and the amount of said phosphonate on an active acid basis is about 500 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 58. The method of claim 52 wherein said phosphonate is CH3C(OH)(PO3M2)2.
  • 59. The method of claim 58 wherein the amount of said phosphonate on an active acid basis is about 20 to about 200 ppm based on the weight of total liquor charged to said digester.
  • 60. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2.
  • 61. The method of claim 60 wherein the amount of said phosphonate on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 62. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2.
  • 63. The method of claim 61 wherein the amount of said phosphonate on an active acid basis is about 150 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 64. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2 and the amount of said phosphonate on an active acid basis is about 30 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 65. The method of claim 51 wherein said phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2.
  • 66. The method of claim 65 wherein the amount of said phosphonate on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 67. The method of claim 54 wherein said phosphonate is a mixture of: (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2—N(CH2PO3M2)2, and a second phosphonate selected from N(CH2PO3M2)3, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2.
  • 68. The method of claim 67 wherein said second phosphonate is N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 69. The method of claim 67 wherein said second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 70. The method of claim 67 wherein said second phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 80 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 71. The method of claim 67 wherein said second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 10 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 72. The method of claim 54 wherein said phosphonate is a mixture of (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2.
  • 73. The method of claim 72 wherein the amount of said mixture on an active acid basis is about 50 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 74. The method of claim 54 wherein said phosphonate is a mixture of (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2 and a second phosphonate selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, or N(CH2PO3M2)3.
  • 75. The method of claim 74 wherein said second phosphonate is selected from (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2, or N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 30 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 76. The method of claim 74 wherein said second phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 77. The method of claim 55 wherein said phosphonate is a mixture of a first phosphonate selected from (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2,N—(CH2PO3M2)2, (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 or (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and a second phosphonate selected from CH3C(OH)(PO3M2)2.
  • 78. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 79. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2NCH2CH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)CH2CH2CH2N—(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 20 to about 500 ppm based on the weight of total liquor charged to said digester.
  • 80. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 30 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 81. The method of claim 77 wherein said first phosphonate is (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and the amount of said mixture on an active acid basis is about 30 to about 150 ppm based on the weight of total liquor charged to said digester.
  • 82. The method of claim 54 wherein said phosphonate is a mixture of (M2O3PCH2)2N(CH2)6N(CH2PO3M2)2 and N(CH2PO3M2)3, and the amount of said mixture on an active acid basis is about 100 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 83. The method of claim 54 wherein said phosphonate is a mixture of N(CH2PO3M2)3 and (M2O3PCH2)2NCH2CH2N(CH2PO3M2)CH2CH2N(CH2PO3M2)2, and the amount of said mixture on an active acid basis is about 50 to about 1000 ppm based on the weight of total liquor charged to said digester.
  • 84. The method of claim 43 wherein said chemical pulping process is a Kraft process.
  • 85. The method of claim 84 wherein calcium salt scale is inhibited in the digester.
  • 86. The method of claim 84 wherein calcium salt scale is inhibited in the brown stock washing area.
  • 87. The method of claim 84 wherein calcium salt scale is inhibited in the black liquor recovery area.
  • 88. The method of claim 43 wherein said calcium salt is calcium carbonate or calcium sulfate.
  • 89. The method of claim 88 wherein said calcium salt is calcium carbonate.
  • 90. The method of claim 43 wherein the pH of said alkaline aqueous mixture is at least 9.
  • 91. A method for inhibiting calcium salt scale formation in an aqueous system in a chemical pulping process having a sufficient quantity of available calcium cations and anions selected from carbonate and sulfate susceptible to form said calcium salt scale, comprising admixing an effective scale inhibiting amount of at least one phosphonate with said aqueous system in the digester of said chemical pulping process maintained in a temperature range to inhibit calcium salt scale formation; and wherein said phosphonate is selected from compounds having the formula:
  • 92. A method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process comprising: (a) determining the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, (b) identifying the calcium salt scale inhibition capability required by said selected chemical pulping process based on the process operating conditions of time, temperature and pressure, and the aqueous digester composition, (c) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in said selected chemical pulping process when said phosphonate is admixed with the aqueous digester composition in said selected chemical pulping process based on steps (a) and (b), and (d) admixing the selected phosphonate composition with the aqueous digester composition in said selected chemical pulping process during the digestion stage of the chemical pulping process; wherein said selected phosphonate composition is at least one phosphonate selected from compounds having the formula: X2NCH2PO3M2  (I), compounds having the formula: 6amine oxides of phosphonates of formula (I), or mixtures thereof; wherein M is independently selected from hydrogen, alkali metal, alkaline earth metal or ammonium, X is independently selected from H, R, or —CH2PO3M2 wherein R is an alkyl group or —NX2 substituted alkyl group having 2 to 6 carbon atoms, R′ is an alkyl group having 1 to 17 carbon atoms and R′ is optionally branched and optionally unsaturated, and Y is selected from —PO3M2, H or R′; with the proviso that when said phosphonate is N(CH2PO3M2)3, the amount of said phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to said digester.
  • 93. A method for inhibiting calcium salt scale formation in an aqueous system in a selected chemical pulping process comprising: (a) identifying the calcium salt scale inhibition capability required by said selected chemical pulping process based on the process operating conditions of time, temperature and pressure, and the aqueous digester composition, (b) selecting the appropriate phosphonate composition and phosphonate use concentration to effectively inhibit calcium salt scale formation in said selected chemical pulping process when said phosphonate is admixed with the aqueous digester composition in said selected chemical pulping process based on step (a) and the calcium salt scale inhibition profiles of phosphonate concentration and process temperature as a function of time for phosphonate compositions admixed with the aqueous digester composition in a chemical pulping process digester, and (c) admixing the selected phosphonate composition with the aqueous digester composition in said selected chemical pulping process during the digestion stage of the chemical pulping process; wherein said selected phosphonate composition is at least one phosphonate selected from compounds having the formula: X2NCH2PO3M2  (I), compounds having the formula: 7amine oxides of phosphonates of formula (I), or mixtures thereof; wherein M is independently selected from hydrogen, alkali metal, alkaline earth metal or ammonium, X is independently selected from H, R, or —CH2PO3M2 wherein R is an alkyl group or —NX2 substituted alkyl group having 2 to 6 carbon atoms, R′ is an alkyl group having 1 to 17 carbon atoms and R′ is optionally branched and optionally unsaturated, and Y is selected from —PO3M2, H or R′; with the proviso that when said phosphonate is N(CH2PO3M2)3, the amount of said phosphonate on an active acid basis is greater than 25 ppm based on the weight of total liquor charged to said digester.
  • 94. The composition of claim 93 wherein said phosphonate is a mixture of N(CH2PO3M2)3, and CH3C(OH)(PO3M2)2, and the amount of said mixture on an active acid basis is about 30 to about 500 ppm based on the weight of total liquor charged to said digester.
  • 95. The method of claim 55 wherein said phosphonate is a mixture of N(CH2PO3M2)3, and CH3C(OH)(PO3M2)2, and the amount of said mixture on an active acid basis is about 30 to about 500 ppm based on the weight of total liquor charged to said digester.
CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application is a nonprovisional application which claims the priority of prior provisional application Ser. No. 60/296,316, entitled “Method for Inhibiting Calcium Salt Scale,” filed Jun. 6, 2001, which is hereby incorporated by reference into this application.

Provisional Applications (1)
Number Date Country
60296316 Jun 2001 US
Divisions (1)
Number Date Country
Parent 10164100 Jun 2002 US
Child 10895589 Jul 2004 US