The present disclosure relates to a mechanism that lifts and supports above ground a newly poured slab foundation.
Many structures have been built on foundations or slabs made of concrete poured on top of soil. Constant changes in the weather and moisture levels in the soil frequently cause damage to such a foundation. In many instances, the foundation may buckle or even crack. This phenomenon occurs for a variety of reasons, including uneven changes in the water content of supporting soils, uneven compacting of soils, and uneven loads being placed on soils. Over time, uneven movement in the soils under a foundation can cause a foundation to bend or crack.
Techniques exist that allow a foundation to be poured on top of soil and subsequently raised to a desired height to eliminate potential problems caused by soil movement and/or problematic soils. Some of the techniques involve screw jacks and others employ hydraulic jacks.
A method for lifting and supporting a concrete slab foundation above ground comprises installing a pier in the ground with a pier extension protruding above the ground. A lifting assembly is placed over the pier extension, the lifting assembly having a lift sleeve and a plurality of upward extending lifting members. The operator pours the slab foundation, bonding a portion of the lifting assembly in concrete. After the slab foundation hardens, a jack is positioned on an upper end of the pier extension, and lifting arms of the jack engage the lifting members. The operator actuates the jack to exert an upward force on the lifting assembly to lift the slab foundation above the ground. Then, the lift sleeve is rigidly secured to the pier extension and the jack and lifting arms removed.
The method may also include placing a seal between a lower end of the lift sleeve and the pier extension prior to pouring the slab foundation. In the embodiments shown, pouring the slab foundation bonds the concrete of the slab foundation to the lift sleeve. The lifting assembly may further comprises a base plate extending outward from a lower end of the lift sleeve, the base plate being movable with the lift sleeve. Pouring the slab foundation bonds the concrete of the slab foundation to the base plate.
The lift sleeve may be welded to the pier extension after the slab foundation has been lifted. In one embodiment, prior to pouring the slab foundation, barrier material is placed around an upper portion of the lift sleeve. Technicians remove the barrier material after the slab foundation has hardened, defining a barrier cavity in the slab foundation around the upper portion of the lift sleeve, the barrier cavity providing access to an upper rim of the lift sleeve. The barrier cavity facilitates welding the upper rim of the lift sleeve to the pier extension.
In other embodiments, the lifting assembly further comprises upward extending bolts. Technicians may secure the lift sleeve to the pier extension by welding. After removing the jack, technicians place an upper holding plate on the upper end of the pier extension, the upper holding plate having bolt holes that receive the bolts. Technicians secure the bolts to the upper holding plate with nuts.
Alternately, the upper holding plate may be placed on the upper end of the pier extension before pouring the slab foundation. If so, the jack is positioned on top of the upper holding plate. Technicians align the bolt holes with the bolts to pass the bolts through the bolt holes as the slab foundation is lifted. Nuts are secured to the bolts after insertion through the bolt holes in the upper holding plate.
The bolts may be welded to the exterior of the lift sleeve. The lifting members may comprise hooks welded to the exterior of the lift sleeve and circumferentially spaced from the bolts. The upper holding plate may have recesses that allow the hooks to pass through as the slab foundation is lifted.
In one embodiment, the pier extension comprises a solid shaft that is rectangular in transverse cross-section. The method further comprises placing a reinforcing sleeve over the solid shaft prior to installing the lifting assembly, the reinforcing sleeve having a cylindrical inner wall. The method includes sliding the lift sleeve over the reinforcing sleeve. Then after rigidly securing the lift sleeve to the pier extension, technicians disperse grout between the cylindrical inner wall of the reinforcing sleeve and the exterior of the solid shaft.
While the invention will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term “about” includes +/−5% of the cited magnitude. In an embodiment, usage of the term “substantially” includes +/−5% of the cited magnitude.
It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
A lifting assembly 17 is placed over the upper portion of pier extension 15. Lifting assembly 17 has a steel base plate 19 that may have a rectangular, circular, or other configuration of a perimeter. Lifting assembly 17 also has a lift sleeve 21 extending upward from a central hole in base plate 19. Lift sleeve 21 may also be formed of steel. Lift sleeve 21 is rigidly secured to base plate 19, such as by welding. In this example, lift sleeve 21 has a cylindrical interior that conforms to the cylindrical exterior of pier extension 15. A small annular clearance exists between the exterior sides of pier extension 15 and the interior side of lift sleeve 21 to enable lift sleeve 21 to slide axially relative to pier extension 15. Lift sleeve 21 has a length shorter than the distance pier extension 15 protrudes above ground 13 by an amount approximately equal to the distance that lifting assembly 17 is to be lifted. An elastomeric gasket or lower seal 23 in base plate 19 seals the annular space between the interior of lift sleeve 21 and the exterior of pier extension 15. Optionally, an elastomeric gasket or seal (not shown) may seal between the upper end of lift sleeve 21 and the exterior of pier extension 15.
In this example, lifting rods or members 25 have shanks that are attached vertically to the exterior of lift sleeve 21, such as by welding. Alternately, lifting members 25 could be attached to base plate 19. Each lifting member 25 has an upper end that protrudes above the upper end of lift sleeve 21 and has a configuration for engagement by a device to lift lifting assembly 17. In this example, the upper end is in the shape of a hook, but it could have other shapes, such as a circular eyelet. In this embodiment, two lifting members 25 are welded to lift sleeve 21, spaced 180 degrees apart from each other. More could be used and spaced circumferentially around lift sleeve 21.
Referring to
During initial assembly, a barrier plug 29 will be placed around portions of lifting assembly 17. Barrier plug 29 extends around at least part of the shanks of lifting members 25 and bolts 27. The lower end of barrier plug 29 terminates well above base plate 19 to leave a substantial portion of lift sleeve 21 exposed. In the example shown, the lower end of barrier plug 29 is below the lower ends of lifting members 25 and bolts 27, but it could be higher. Barrier plug 29 is of a material that is resistant to bonding with concrete, such as a thermoplastic material.
After lifting assembly 17 has been installed on pier extension 11, a concrete slab foundation 31 will be poured. A typical slab foundation 31 will have a number of piers 11, pier extensions 15, and lifting assemblies 17 spaced a selected distance apart. The concrete of slab foundation 31 will immerse most of the exterior of lifting assembly 17, covering all but the upper end of lift sleeve 21, the upper ends of lifting members 25, the threaded upper ends of bolts 27, and portions of barrier plug 29. Seal 23 prevents concrete from flowing into the annular space between lift sleeve 21 and pier extension 15. Concrete will contact and bond to base plate 19 and to part of the exterior of lift sleeve 21. The lower side of slab foundation 31 while being poured will be in contact with ground 13 or a ground cover over ground 13. After pouring, slab foundation 31 will have an upper side that is slightly below the upper ends of lifting members 25, the upper ends of bolts 27, and the upper edge of lift sleeve 21. A typical thickness for slab foundation 31 is ten to twelve inches.
Rather than placing base plate 19 on ground 13, alternately, lifting assembly 17 could be suspended so that base plate 19 is a few inches above ground 13 before pouring slab foundation 31. The suspension could be done with wires (not shown) temporarily extending from lifting assembly 17 to the upper end of pier extension 15. This alternate arrangement would result in the lower side of base plate 19 being embedded in concrete and being above the lower side of slab foundation 31.
Referring to
Workers then apply hydraulic fluid pressure to the various jacks 35, which exerts an upward force on each set of lifting members 25 and each base plate 19. The upward force causes lift sleeve 21 to move upward relative to pier extension 15, along with lifting members 25, base plate 19 and slab foundation 31. The workers cease applying hydraulic fluid pressure to jacks 35 once the upper end of lift sleeve 21 is slightly below the upper edge of pier extension 15. The lower side of slab foundation 31 will now be at a selected distance above ground 13.
Referring to
Then, as shown in
Referring to
Hydraulic jack 135 will be placed on upper holding plate 55 while slab foundation 131 is still in the lower position. Lifting arms 141 engage the upper ends of lifting members 125. Referring to
Referring to
If shaft 61 is used, workers will slide a reinforcing sleeve 63 over shaft 61 after the helical flight is embedded to the desired depth. Reinforcing sleeve 63 is a cylindrical pipe that may be formed of steel. Reinforcing sleeve 63 will extend the full length that shaft 61 protrudes above ground. Preferably, corners 67 formed by the twisted side edges of shaft 61 are spaced closely to the inner diameter of reinforcing sleeve 63. Reinforcing sleeve 63 defines void spaces 65 between the twisted sides of shaft 61 and the inner diameter of reinforcing sleeve 63.
Referring to
The present disclosure described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a a few embodiments have been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the scope of the appended claims.
This application claims priority to provisional application 62/541,531 filed Aug. 4, 2017 and provisional application 62/455,103, filed Feb. 6, 2017.
Number | Date | Country | |
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62541531 | Aug 2017 | US | |
62455103 | Feb 2017 | US |