The invention relates to a method for maintaining a slide gate on a vessel containing a metal melt, which comprises a housing, a slide unit guided longitudinally in the housing, a holding element, a linear drive which can be inserted into this for the adjustment of the slide unit, at least one electrical line and/or a connection line for a medium, such as gas or air, wherein the linear drive can preferably be moved in or taken out by a robot, and the connection of the at least one electrical line and/or the connection line for the medium takes place by a plugging action, and a slide gate.
A known slide gate according to the printed publication EP-A-3 424 618 is provided with a slide gate housing, a slide unit guided longitudinally therein, with a thrust rod, a holding element, and a removable linear drive secured in the holding element, with a drive rod. This drive rod can be connected to the thrust rod of the slide unit by means of a coupling, which, with the linear drive moved into the holding element, carries out the coupling action by a displacement of the drive rod against the slide unit, and, when the linear drive is taken out of the holding element, uncoupled the drive rod transverse to the slide direction of the drive rod.
In the publication CN 110394621, an assembly and disassembly system for the repair of a slide gate is disclosed, in which an assembly seat with holding grooves and a cylinder unit insertable into the latter for adjusting a slider are provided, wherein the cylinder unit being gripped by a clamping device of a robot and being insertable into the holding grooves of the assembly seat. In addition, a plug connection for connecting lines is arranged on the one hand at the rear in the mounting seat and on the other hand at the front below the cylinder unit, which can be plugged together by a pressure lever after the cylinder unit has been mounted. This pressure lever is also located below the cylinder unit and is movably attached to it. It can be moved by a corresponding adjustment drive in the clamping device of the robot. However, this plugging or unplugging of the plug connection is a complicated solution and is susceptible to manipulation, because in the event of improper operation, this pressure lever or the adjustment drive can strike and be damaged somewhere due to their protruding arrangement.
When the slide gate is undergoing maintenance before casting, for example from a ladle on a casting floor in a continuous casting plant, then, as well as the coupling of the hydraulic cylinder, as a linear drive, to at least one electric line and/or to media, such as gas or air, conveying connection lines with supply sources are to be connected on the side of the casting floor. This is usually done by manual plugging actions of the connection lines to the slide gate on the casting floor.
The invention is based on the object of providing a method for the maintaining of a slide gate, with which, in a structurally simple manner, improved handling can be achieved for the installation of the linear drive and the connection of plug connections for at least one electrical connection and/or a line connection for the supply of media, such as gas or air, wherein this is designed preferably to be carried out preferably by a robot or a manipulator.
This object is solved according to the invention wherein this plugging action of the at least one connection line takes place automatically with the movement of the linear drive into the holding element and/or its detachment takes place automatically when it is removed from the holding element.
This plugging of the at least one connection line with the movement of the linear drive into the holding element, and its disconnection when the linear drive is taken out of the holding element, take place automatically.
Furthermore the object is solved according to the invention by a slide gate for the method, whereas assigned in each case to the linear drive and to the holding element, in pairs, are at least one electrical plug component and/or in each case at least one valve plug component for the medium of the at least one connection line, in such a way that they are plugged in automatically when the linear drive is moved into the holding element, and therefore create the connection of the respective connection line, and, respectively, are automatically detached when the linear drive is removed from the holding element.
The connection of the at least one electrical and/or the connection line for the medium take place by a plugging action preferably with at least one power source. The at least one connection line is preferably connected to an external electric power, gas, or compressed air sources. The at least one electrical connection line for the power supply of at least one consuming unit, such as a measuring and evaluation device for early slag recognition or inductive heating or the like. With the connection line for a medium it can be used as a gas seal of the flowing metal melt or for a cooling of mechanical components and/or of refractory parts in the slide gate.
This plugging of the at least one connection line takes place automatically with the movement of the linear drive into the holding element, and/or its detachment takes place automatically when it is removed from the holding element.
Accordingly, substantially easier handling is achieved in particular with the maintaining of the slide gate with a robot, and, at the same time, the process stability and operational safety during casting are increased.
Very advantageously, with a slide gate, in each case at least one electrical plug component and/or at least one valve plug component for the medium of the at least one connection line are allocated in each case in pairs to the linear drive and to the holding element. As a result, when the linear drive is moved into the holding element, it is automatically plugged in, and therefore the connection is established of the respective connection line, and/or, when the linear drive is removed from the holding element, it is automatically detached.
Purposefully, the linear drive is preferably moved into and/or out of the holding element transversely to its adjustment direction. With this transverse movement, due to the spatial circumstances on the casting floor, improved accessibility for handling is achieved on the casting floor. The plugging connection of the connection lines take place in the same direction like with the movement of the linear drive into the holding element and/or the disconnection take place in the same direction like with the detachment of the linear drive from the holding element. Preferably the plugging and detachment of the at least one connection line take place in synchrony in opposite direction.
For a slide gate of a vessel containing a metal melt, whereby the slide gate comprises a housing, a slide unit guided longitudinally in the housing, a holding element, a linear drive, which can be inserted into this for the adjustment of the slide unit, and at least one electrical line, the connection line is provided for an electric contact or a liquid or gas shaped medium, wherein the linear drive can preferably be moved in or taken out by a robot, thus can take place for the maintaining a connection of the at least one connection line by a plugging action, whereby this plugging of the at least one connection line takes place automatically with the movement of the linear drive into the holding element, and/or the detachment of the at least one connection line takes place automatically when it is removed from the holding element.
The invention and further advantages are explained hereinafter on the basis of exemplary embodiments, making reference to the drawings. The figures show:
Such a slide gate 10 is inherently known with regard to its structure and manner of operation, and is therefore not explained in any greater detail. It is preferably well-suited for a ladle for casting steel melts as a vessel in a continuous casting plant. In principle, however, it could also be used for casting from other vessels, such as with a converter, a tundish, or also with furnaces in the non-ferrous metal sector.
In particular with the provision of the vessel in the form of a ladle, the linear drive 12 is usually first moved into this holding element 15 and coupled, then the ladle, filled with metal melts, is placed on a rotating tower on a casting floor of the continuous casting plant. This is carried out preferably by a robot arranged on the casting floor, which, in an automated manner, first detects, by means of a detection system mounted on this robot, the exact position of the holding element 15 of the slide gate 10, and then takes the linear drive 12, configured as a hydraulic piston/cylinder unit, from a holding location, by means of a corresponding gripper tool, guides it to the slide gate 10, and moves it into the holding element 15. When it is removed, this sequence is reversed.
After the linear drive 12 has been moved in, its drive rod 12′ is coupled to the thrust rod 13 of the slide unit. To the purpose, this takes place automatically, in that a coupling head 14 in the form of tongs is moved on the front side at the drive rod 12′ against the coaxially-arranged thrust rod 13 of the slide unit, and, by means of pivoting clamping chucks 14′, is inverted over the coupling flange 13′ at the end side, at the thrust rod 13, and engages around this in positive and/or non-positive fit. A slide gate with such a coupling is disclosed in the printed publication EP 0 875 320 B1, and therefore no further details will be explained in this respect.
Normally, as referred to heretofore, for operation during casting at least one electrical and/or connection line for media, such as gas, air, or the like is required. With the at least one electrical connection 16, a power supply for at least one consuming component is established, such as, for example, a measuring and evaluation device for early slag recognition or for an inductive heating unit or the like. With the connection lines 17, 18 for the media, usually a gas seal is provided for the flowing metal melts, or cooling of the mechanical components or of the refractory parts in the slide gate. These connection lines 16, 17, 18 are connected to an external electrical power, gas, or compressed air source, with associated control devices, and for maintenance purposes are coupled by plugging procedures on the casting floor to the slide gate 10.
With the method according to the invention for the maintenance of the slide gate 10, for the subsequent casting of the melts from the ladle, this plugging action of the connection lines 16, 17, 18 takes place automatically with the movement of the linear drive 12 into the holding element 15, or, respectively, at the detachment of it from the holding element 15, again automatically.
Accordingly, this substantially easier handling, in particular with the maintenance of the slide gate 10, is achieved with a robot, and, at the same time, with this method the process stability for automated casing is also increased.
In this situation, the linear drive 12 is moved into the holding element, or taken out of it respectively, transversely to the adjustment direction A of its drive rod 12′. The plug connection or detachment of the connection lines 16, 17, 18 takes place in the same direction like the movement of the linear drive 12 into the holding element and also the disconnection of the connection lines 16, 17, 18 take place in the same direction like the direction with the detachment of the linear drive from the holding element. The plugging or detachment of the at least one connection line 16, 17, 18 takes place preferably in opposite directions. Advantageously, during the plugging action of the connection lines, first a centering movement takes place, and then a transfer into the plugging position.
To the purpose, the linear drive 12 and the holding element 15 are each provided with guide means, which are configured in such a way that the linear drive 12 can be transversely moved into the holding element 15 or taken out of it. The guide means with the linear drive 12 are arranged on the front side, where its drive rod 12′ is located, and those at the holding element 15 are arranged with the free-standing end on the rear side.
Preferably, these guide means are formed at the linear drive 12 as an approximately rectangular flange 22, and at the holding element 15 as corresponding guide slots 25′ in a C-shaped receiver part 25. In this situation, this flange 22 can be moved into and out of these guide slots 25′ of the receiver part 25, arranged parallel above one another, and, during the casting process, are held in place by positive fit. For this purpose, the guide slots 25′ for the horizontal plane are arranged inclined inwards by a few degrees of angle. The effect of this is the secure retention of the linear drive in the holding element, without the need for an actuatable locking means. In addition, the flange 22 of the linear drive 12 also comprises a holding element 20 which can be extended laterally, and which can be taken up by the gripper tool of the robot. The linear drive 12 can, however, also be carried manually.
The connection lines 16, 17, 18 are guided on the front laterally at the holding element 15 to the slide gate 10, and along the rear side at the linear drive 12 configured as a cylinder 19. The holding element 15 is configured on the one longitudinal side with a wall 15′, along which the connection lines are guided, and is configured on the other longitudinal side as open, so that the drive rod 12′, with the coupling head 14, can be moved into it. From the linear drive 12, these connection lines are led in bundles form through a sleeve 21, projecting away on the rear side at the cylinder 19, and through at least one hose, not shown in any greater detail, to these external supply sources. This results, as a further advantage, in a compact and secure guide arrangement of these connection lines 16, 17, 18.
As can be seen from
The one electrical plug component 26 is arranged above the cylinder 19, and the corresponding plug component 36 is arranged laterally freestanding above the receiver part 25 at the holding element 15, while the valve plug components 27, 28 for the medium are secured projecting on the face side at this flange 22, and the two corresponding valve plug components 37, 38 are secured on the inside in the receiver part 25, such that the plug components 26, 36, and the valve plug components 27, 2837, 38 respectively, are plugged into one another when the flange 22 is moved into these guide grooves 25′ in the receiver part 25.
Preferably, provided in each case between these valve plug components 27, 28, at the flange 22, and on the inside at the receiver part 25, is a centering means for the centering during the plugging procedure of the paired corresponding valve plug components 27, 2837, 38. On the one hand, provided at the flange 22 is a projecting centering pin 29, and, on the other, arranged in the receiver part 25 is a receiver sleeve 29′, as the centering means. The front centering pin 29, shaped as approximately pointed to a tip, is dimensioned as longer than the valve plug components 27, 28, such that, when the flange 22 is moved into the receiver sleeve 29′, it passes into the receiver sleeve 29′ before the valve plug components 27, 28, 37, 38 are moved into one another. The valve plug components 37, 38, with the receiver sleeve 29′, are advantageously held in a plate-shaped device 34, mounted on floating bearings transverse to the holding element 15, transverse to its longitudinal extension, in order to compensate for deviations in the valve plug components 27, 28 at the flange 22. This therefore ensures that this plugging procedure can be carried out without any problems and in conformity with steel plant tolerances.
According to
Also shown is a ratchet lever 24 of a ratchet mechanism 23, by means of which automatic securing during transport is ensured. In addition, a pluggable lift delimiting bolt 33 is shown, which engages in a longitudinal groove in the thrust rod 13, in order to serve as a stop for the lifting movement of the rod.
Shown in
As a further advantage, the connection lines 17, 18 are arranged laterally at the flange 22, next to the cylinder 19, on the side, with the valve plug components 27, 28, placed on the face side at the flange 22, to which they are connected.
Both these electrical plug components 26, 36 as well as the valve plug components 27, 2837, 38 are, in addition, configured in pairs in relation to one another in such a way that in each case they already reach the plugged state before the end position of the flange 22 is reached in the holding element 15, and they are in the plugged state over the remaining insertion path. This has the advantage that if, due to dirt contamination or similar causes, the flange cannot be introduced as far as the end position, the electrical connection or media connection can nevertheless still already be provided over a certain distance, for example of 10 to 15 millimetres before the end position.
The invention has been adequately described by the exemplary embodiments explained heretofore. It could however be explained further by way of variants.
Depending on the requirement, only one connection line may be provided, be it for electric connection or for a medium, or even for more than three media. The plug components 26, 36 for the electrical connection line, as well as the valve plug components, could be arranged laterally at the flange, or on the inside of the receiver part, where likewise such a line and at least one valve plug component could be provided. Conversely, the valve plug components as well as the plug components could be arranged above the cylinder 19.
These guide means, at the linear drive 12 as a flange 22 and at the holding element 15 as corresponding guide slots 25′ in a C-shaped receiver part 25, could also be configured differently, for example by the guide slots being formed in the flange 22, and the receiver part 25 would then engage in them. As mentioned, the linear drive 12 is usually a hydraulic piston/cylinder unit, but it could also be an electric drive.
Theoretically, the guide means, and therefore the insertion direction of the linear drive 12 and the plugging action, could be inserted or removed, for example, instead of transversely to the adjustment direction A of the drive rod 12′, in the adjustment direction, or, instead of from the side, upwards from below into the holding element. The guide means and the plug components and valve plug components respectively would then have to be arranged accordingly, such that, according to the invention, this plugging action of the at least one connection line can take place automatically with the insertion of the linear drive into the holding element, and, respectively, the detachment can take place automatically when it is removed from the holding element.
Number | Date | Country | Kind |
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21173829.9 | May 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP22/63048 | 5/13/2022 | WO |