Claims
- 1. A process for making a composite foamed door having a plastisol skin cover thereon with an integral sail portion with a demister hole therein comprising the steps of:
- casting plastisol against a heated mold to form a skin cover having a pocket at one end thereof with an opening therein;
- locating the skin in a mold cavity having a lid thereon moveable between open and closed positions;
- providing a substrate including a first portion backing said skin cover and including a second portion insertable into the pocket;
- locating the substrate in backing relationship to the skin cover and inserting the second portion into the pocket;
- providing a centering tool on the lid moveable with respect to the lid between retracted and extended positions;
- closing the lid when the centering tool is in its retracted position;
- thereafter positioning the centering tool in its extended position to engage the second portion of the substrate and to center the substrate within the pocket to form a space between the second portion of the substrate and walls of the pocket;
- flowing and reacting foam precursors into the space only when the lid is closed to form a foamed interior product; and
- retracting the centering tool from the substrate and removing the foamed interior product from the mold cavity.
Parent Case Info
This is a continuation of application Ser. No. 399,253, filed on Aug. 28, 1989, now abandoned.
US Referenced Citations (8)
Continuations (1)
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Number |
Date |
Country |
Parent |
399253 |
Aug 1989 |
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