Claims
- 1. A method for making can end and tab stock comprising the steps of:
(a) continuous casting an aluminum alloy to form a feedstock; (b) hot rolling the feedstock; (c) annealing the feedstock to effect recrystallization without causing substantial precipitation of alloying elements; (d) final rolling the feedstock to form a sheet; and (e) coiling the sheet at a temperature between 250°F. and 550° F.
- 2. The method in accordance with claim 1 wherein the hot rolling temperature is between 500° F. and the solidus temperature of the feedstock.
- 3. The method in accordance with claim 1 wherein the feedstock is annealed at a temperature between 600° F. and 1100° F.
- 4. The method in accordance with claim 1 wherein the sheet is coiled at a temperature between 300°F. and 475° F.
- 5. The method in accordance with claim 1 wherein the sheet is coiled at a temperature between 250° F. and 450° F.
- 6. The method in accordance with claim 1 wherein the sheet is coiled at a temperature between 300° F. and 500° F.
- 7. The method as defined in claim 1 wherein each of the steps is carried out in a continuous in-line sequence.
- 8. The method as defined in claim 1 further comprising the step of forming the sheet into a can end or a tab.
- 9. The method as defined in claim 1 further comprising separately quenching the feedstock after annealing separately from any quench that occurs during rolling.
- 10. The method as defined in claim 1 wherein the continuous cast feedstock has a thickness less than 1.0 inches.
- 11. The method as defined in claim 1 wherein the continuous cast feedstock has a thickness between 0.07 and 0.12 inches.
- 12. The method as defined in claim 1 wherein the sheet has a thickness between 0.0080 and 0.014 inches.
- 13. The method as defined in claim 1 wherein the can end or tab stock contains 0.15 to about 0.5% by weight silicon, from 0.2 to about 0.5% by weight iron, from about 0.1 to about 0.6% by weight copper, about 0.5 to 1.2% by weight manganese, and about 0.5 to 2.0% by weight magnesium, with the balance being aluminum with its usual impurities.
- 14. The method as defined in claim 1 wherein the aluminum alloy is continuously cast by depositing molten aluminum between a pair of continuously moving metal belts.
- 15. The method as defined in claim 1 wherein the feedstock has a width less than 24 inches.
- 16. The method as defined in claim 1 wherein the aluminum alloy contains 0 to about 0.6% by weight silicon, from 0 to about 0.8% by weight iron, 0 to about 0.6% by weight copper, about 0.2 to 1.5% by weight manganese, and about 0.2 to 2% by weight magnesium, with the balance being aluminum with its usual impurities.
- 17. The method as defined in claim 1 wherein the aluminum alloy contains less than 2% magnesium.
- 18. The method as defined in claim 1 wherein the aluminum alloy contains 0.15 to about 0.5% by weight silicon, from 0.2 to about 0.5% by weight iron, from about 0.1 to about 0.6% by weight copper, about 0.5 to 1.2% by weight manganese, and about 0.5 to 2.0% by weight magnesium, with the balance being aluminum with its usual impurities.
- 19. A method for making end and tab stock for aluminum containers, comprising:
(a) continuous casting an aluminum alloy to form a feedstock; (b) hot rolling the feedstock at a temperature between 500° F. and 1000°F.; (c) annealing the feedstock at a temperature between 600°F. and 1100°F.; (d) quenching the feedstock by contacting the feedstock with a cooling substance; (e) rolling the feedstock to form a sheet; and (f) coiling the sheet at a temperature between 300° F. and 475° F.
- 20. Can end or tab stock for aluminum alloy containers formed of aluminum alloy containing less than about 2% by weight magnesium produced by continuous casting an aluminum alloy to form a feedstock, hot rolling the feedstock, annealing the feedstock to effect recrystallization without causing substantial precipitation of alloying elements, final rolling the feedstock to form a sheet; and coiling the sheet at a temperature between 250° F. and 550° F.
- 21. Can end or tab stock as defined in claim 20 wherein the aluminum alloy contains more than 0.5% by weight magnesium.
- 22. Can end or tab stock as defined in claim 20 wherein the aluminum alloy contains 0 to about 0.6% by weight silicon, from 0 to about 0.8% by weight iron, 0 to about 0.6% by weight copper, about 0.2 to 1.5% by weight manganese, and about 0.2 to 2% by weight magnesium, with the balance being aluminum with its usual impurities.
- 23. Can end or tab stock as defined in claim 20 wherein the aluminum alloy contains 0.15 to about 0.5% by weight silicon, from 0.2 to about 0.5% by weight iron, from about 0.1 to about 0.6% by weight copper, about 0.5 to 1.2% by weight manganese, and about 0.5 to 2.0% by weight magnesium, with the balance being aluminum with its usual impurities.
- 24. Can end or tab stock for aluminum alloy containers as defined in claim 20 having an ultimate tensile strength of at least 50,000 psi.
- 25. Can end or tab stock for aluminum alloy containers as defined in claim 20 wherein the sheet is coiled at a temperature between 300° F. and 475° F.
- 26. Can end or tab stock for aluminum alloy containers as defined in claim 20 wherein the sheet is coiled at a temperature between 250° F. and 450° F.
- 27. Can end or tab stock for aluminum alloy containers as defined in claim 20 wherein the sheet is coiled at a temperature between 300° F. and 500° F.
- 28. A can end or tab for aluminum alloy containers formed of aluminum alloy containing less than about 2% by weight magnesium produced by continuous casting an aluminum alloy to form a feedstock, hot rolling the feedstock, annealing the feedstock to effect recrystallization without causing substantial precipitation of alloying elements, final rolling the feedstock to form a sheet; coiling the sheet at a temperature between 250°F. and 500° F., and forming the sheet into an end or tab.
- 29. A can end or tab as defined in claim 28 wherein the aluminum alloy contains more than 0.5% by weight magnesium.
- 30. A can end or tab as defined in claim 28 wherein the aluminum alloy contains 0 to about 0.6% by weight silicon, from 0 to about 0.8% by weight iron, 0 to about 0.6% by weight copper, about 0.2 to 1.5% by weight manganese, and about 0.2 to 2% by weight magnesium, with the balance being aluminum with its usual impurities.
- 31. A can end or tab as defined in claim 28 wherein the aluminum alloy contains 0.15 to about 0.5% by weight silicon, from 0.2 to about 0.5% by weight iron, from about 0.1 to about 0.6% by weight copper, about 0.5 to 1.2% by weight manganese, and about 0.5 to 2.0% by weight magnesium, with the balance being aluminum with its usual impurities.
- 32. A can end or tab for aluminum alloy containers as defined in claim 28 having an ultimate tensile strength of at least 50,000 psi.
- 33. A can end or tab for aluminum alloy containers as defined in claim 28 wherein the sheet is coiled at a temperature between 300° F. and 475° F.
- 34. A can end or tab for aluminum alloy containers as defined in claim 28 wherein the sheet is coiled at a temperature between 250° F. and 450° F.
- 35. A can end or tab for aluminum alloy containers as defined in claim 28 wherein the sheet is coiled at a temperature between 300° F. and 500° F.
- 36. The method in accordance with claim 19 further comprising forming the sheet into an end or tab.
- 37. The method in accordance with claim 20 further comprising quenching the feedstock prior to final rolling.
- 38. The method in accordance with claim 28 further comprising quenching the feedstock prior to final rolling.
Parent Case Info
[0001] This application is a continuation-in-part of U.S. Ser. No. 08/548,337, filed Nov. 1, 1995.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
08548337 |
Nov 1995 |
US |
Child |
09015589 |
Jan 1998 |
US |