Patent Application
20160136863
The present invention relates to a priming pump, and more particularly to a method for manufacturing a handheld priming pump.
An engine, such as a marine engine, may employ a rubber primer bulb type pumping device to provide initial prime to the fuel supply system. Such devices are simple rubber bulbs connected to fuel hoses and with a set of one-way valves to direct the direction of pumping when the bulb is squeezed.
The used primer bulb type pumping device may be disclosed in U.S. Pat. No. 8,834,137. A pump is disclosed and includes a substantially tubular housing having an inlet end and an outlet end and defining a central axis and a chamber within the body portion, and a movable valve assembly slidably received within the housing for movement in the direction of the central axis. The pump also includes a handle assembly slidably disposed at least partially around an outer circumference of the housing for movement in the direction of the central axis, the handle assembly being substantially annular ring-shaped, and the handle assembly including a grip engageable by a hand of an operator for manually sliding the handle assembly, the handle assembly being coupled to the movable valve assembly, manual movement of the handle assembly along the central axis causing corresponding movement on the movable valve assembly along the central axis.
However, the structure of the conventional primer bulb type pumping device is complicated and then make the manufacturing method is multi-stage and wasting time. Further, the production yield may be limited.
An objective of this invention is providing a method for manufacturing a handheld priming pump. It is capable of being automatic production and increase production yield after being modularized. The production time may be shortened and the defect rate may be also reduced.
To achieve above objectives, a method for manufacturing a handheld priming pump is provided. The steps of the method may comprise:
step S1: injecting a plastic resin into a mold by an injector, the mold is combined with a first half mold and a second half mold, and a chamber having a priming pump shape is formed in the mold;
step S2: returning the injector to a standby position while the chamber is injected full of the plastic resin, and a residue of the plastic resin is cut away the injector by a blade disposed adjacent to the injector;
step S3: shifting the mold under a nozzle spaced from the injector;
step S4: moving the nozzle to a top of the chamber of the mold and blowing such that the plastic resin in the chamber is then formed a first priming pump semi-finished product;
step S5: returning the nozzle to an original position, and shifting the mold to a rail after cooling the mold, the rail is spaced from the nozzle and disposed at the side opposite to the nozzle;
step S6: opening the mold after the mold moving to the rail such that the first half mold and the second half mold are separated each other and then continue shifting to the rail till the first priming pump semi-finished product is disposed on the rail;
step S7: combining with the first half mold and the second half mold and at the same time driving a first knife and second knife to cut an upper portion of the first priming pump semi-finished product to form a second priming pump semi-finished product; and
step S8: dropping the second priming pump semi-finished product into a box to collect.
The above-mentioned method may further comprise a step S9, which is cutting a lower portion of the second priming pump semi-finished product to form a priming pump finished product.
In another embodiment, the mold, the first knife, the second knife, the nozzle, the rail, and the box are a forming module, there are two forming modules respectively arranged at two sides of the injector and move together.
Further features and advantages of the present invention will become apparent to those of skill in the art in view of the detailed description of preferred embodiments which follows, when considered together with the attached drawings and claims.
All the objects, advantages, and novel features of the invention will become more apparent from the following detailed descriptions when taken in conjunction with the accompanying drawings.
Referring now to the drawings where like characteristics and features among the various figures are denoted by like reference characters.
Please refer to
step S1: injecting a plastic resin 100 into a mold 2 by an injector 1, the mold 2 may be combined with a first half mold 21 and a second half mold 22, and a chamber 23 having a priming pump shape is formed in the mold 2;
step S2:returning the injector 1 to a standby position while the chamber 23 is injected full of the plastic resin 100, and a residue of the plastic resin 100 is cut away the injector 1 by a blade 3 disposed adjacent to the injector 1 (shown as in
step S3: shifting the mold 2 under a nozzle 4 spaced from the injector 1;
step S4: moving the nozzle 4 to a top of the chamber 23 of the mold 2 and blowing such that the plastic resin 100 in the chamber 23 may be then formed a first priming pump semi-finished product 200;
step S5: returning the nozzle 4 to an original position, and shifting the mold 2 to a rail 5 after cooling the mold 2, the rail 5 is spaced from the nozzle 4 and disposed at the side opposite to the nozzle 4;
step S6: opening the mold 2 after the mold 2 moving to the rail 5 such that the first half mold 21 and the second half mold 22 are separated each other and then continue shifting to the rail 5 till the first priming pump semi-finished product 200 is disposed on the rail 5;
step S7:combining with the first half mold 21 and the second half mold 22 and at the same time driving a first knife 61 and second knife 62 to cut an upper portion of the first priming pump semi-finished product 200 to form a second priming pump semi-finished product 300; and
step S8: dropping the second priming pump semi-finished product 300 into a box 7 to collect.
The above mentioned method may further comprise a step S9, which is cutting a lower portion of the second priming pump semi-finished product 300 to form a priming pump finished product 400.
The mold 2, the first knife 61, the second knife 62, the nozzle 4, the rail 5, and the box 7 may be a forming module 500. There may be two forming modules 500 respectively arranged at two sides of the injector 1 and move together.
Therefore, it is capable of being automatic production and increase production yield after being modularized. The production time may be shortened and the defect rate may be also reduced.
