Claims
- 1. A method for manufacturing a protein product comprising:(a) providing a substantially defatted soybean material; (b) treating said material with an enzyme at an effective temperature and pH-I for an effective time to achieve a combined monosaccharide and sucrose content of at least 10% of total dry matter in said product and a combined raffinose and stachyose content of less an 5% of total dry matter in said product; (c) removing fiber from said material before or after said treatment to achieve at least 60% protein of total dry matter in said product; (d) inactivating said enzyme after said treatment.
- 2. The method of claim 1 wherein the enzyme is a α-glycosidase enzyme.
- 3. The method of claim 2 wherein the α-glycosidase is a α-galactosidase with essentially no invertase activity.
- 4. The method of claim 3 wherein the treatment uses about 450-2300 galactosidase units per pound of the material.
- 5. The method of claim 1 further comprising slurrying the material with water prior to the enzyme treatment or fiber removal.
- 6. The method of claim 5 wherein the slurry is about 10-20% solids.
- 7. The method of claim 1 wherein the effective temperature is about 125-140 degrees Fahrenheit.
- 8. The method of claim 1 wherein the effective pH is about 6-6.5.
- 9. The method of claim 8 wherein the effective pH is achieved by adding hydrochloric acid to said slurry.
- 10. The method of claim 1 wherein the effective time is about 1-4 hours.
- 11. The method of claim 10 wherein the effective time is about 1-3 hours with the product having greater than 1.5% stachyose of total dry matter and less an about 2-3% raffinose of total dry matter.
- 12. The method of claim 10 wherein the effective time is about 2-4 hours with the sucrose being at least 10.5% of total dry matter in the product and the monosaccharide content being about 2-3% of total dry matter in the product.
- 13. The method of claim 5 wherein the fiber removal is performed by adjusting the pH of the slurry to about 7-7.5 and separating said pH adjusted slurry to form a cake containing a high amount of fiber.
- 14. The method of claim 13 wherein the pH is adjusted using sodium hydroxide.
- 15. The method of claim 13 wherein the separation is performed by centrifugation.
- 16. The method of claim 5 further comprising drying the enzyme treated, fiber removed slurry.
- 17. The method of claim 16 further comprising concentrating the fiber removed, enzyme treated slurry prior to the drying.
- 18. The method of claim 17 wherein the concentrating is performed by means of evaporation or membrane filtration.
- 19. The method of claim 18 wherein the drying is spray drying.
- 20. The method of claim 13 further comprising drying the cake to form a high fiber byproduct.
- 21. The method of claim 1 wherein the enzyme inactivation is pasteurization at about 180 degrees Fahrenheit.
- 22. The method of claim 1 wherein the material has a protein dispersibility index of 90.
- 23. The method of claim 22 wherein the material has not bee heat-treated.
- 24. The method of claim 1 wherein the material is substantially free of galactinol.
- 25. The method of claim 1 wherein the product has less than 2% crude fiber of total dry matter.
- 26. The method of claim 1 wherein the product has an isoflavone content greater than 2500 micrograms/gram of total dry matter and a sulfur-containing amino acid content greater than 2.2% of total amino acid content.
- 27. A method for manufacturing an enzyme treated, soy protein product comprising:(a) providing a soybean material having at least 50% protein (N×6.25) about 30-40% carbohydrates; about 5-10% moisture; less than about 1% fat and a protein dispersibility index of about 90 and being substantially free of galactinol; (b) slurrying said material with water, such that said slurry is about 10-20% solids; hydrochloric acid, such that the pH of said slurry is about 6-6.5, and an effective amount of a α-galactosidase enzyme; (c) reacting said slurry for about 1-4 hours at about 125-140 degrees Fahrenheit; (d) adjusting the pH of said reacted slurry to about 7-7.5 with sodium hydroxide; (e) centrifuging said pH adjusted, reacted slurry to form a cake and a liquor; (f) pasteurizing said liquor to inactive said enzyme; (g) concentrating said pasteurized liquor by means of evaporation or membrane filtration; (h) spray drying said concentrated liquor to form said product having at least 60% protein of total dry matter; a combined monosaccharide and sucrose content of at least 10% of total dry matter; a combined raffinose and stachyose content of less than 5% of total dry matter and less than 2% crude fiber of total dry matter.
- 28. The method of claim 27 further comprising drying the cake to form a high fiber byproduct.
Parent Case Info
This application is a Divisional of U.S. patent application Ser. No. 0/930,733, filed on Aug. 15, 2001, which claims the benefit under Title 35 U.S.C. §119(e) of Application Ser. No. 60/226,706, filed Aug. 18, 2000.
US Referenced Citations (5)
Foreign Referenced Citations (5)
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EP |
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GB |
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Entry |
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Provisional Applications (1)
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Number |
Date |
Country |
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60/226706 |
Aug 2000 |
US |