Patent Application
20220220285
The invention relates to the field of the production of a suspension of cellulose micro/nanofibrils from an aqueous suspension of cellulose fibres. It has particularly advantageous applications in the fields of packaging, paint, paper or medicine.
Cellulose is the most abundant polymer on Earth and has solid advantages for replacing products of fossil origin. Indeed, it is a biosourced, renewable, sustainable and biocompatible material. At the nanometric scale, cellulose fibres have additional properties that make them very attractive. Films of cellulose nanofibrils or of cellulose microfibrils (CNF for “cellulose nanofibers” and MFC for “microfibrillated cellulose”) are transparent and have high mechanical properties. CNFs also have barrier properties such as a barrier against grease, oxygen, aromas or contaminants. Industrial production of CNF began in 2011, but the quantities produced are still low due the cost of manufacture (high energy consumption, cost of the raw material, chemicals) and also due to the cost of transport (due to the low concentration in dry matter of the suspensions produced). Indeed, suspensions of cellulose micro/nanofibrils are currently produced at a concentration comprised between 2% and 5% in dry matter, or 98% to 95% in water. Suspensions at 2% behave as a gel and it is very difficult to remove the water from them. Therefore, most of the material transported is water, creating storage problems by the same occasion.
Cellulose micro/nanofibrils are often produced via an enzymatic or chemical pre-treatment of the cellulose fibres followed by a mechanical treatment making it possible to isolate the micro/nanofibrils. A chemical or enzymatic pre-treatment is necessary to weaken the hydrogen bonds between the fibres by modifying the OH groups and thus facilitate the separation of the CNFs. According to the pre-treatment used, it is possible to obtain CNFs of different qualities. Chemical pre-treatments make it possible to produce CNFs of better quality and smaller. Many studies have been conducted on the chemical modification of cellulose for nanofibrillation, as recently described by Rol et al. (Rol, F.; Belgacem, M. N.; Gandini, A.; Bras, J. Recent Advances in Surface-Modified Cellulose Nanofibrils. Prog. Polym. Sci. 2018). TEMPO oxidation (Isogai, A.; Saito, T.; Fukuzumi, H. TEMPO-Oxidized Cellulose Nanofibers. Nanoscale 2011, 3 (1), 71-85), carboxymethylation (Naderi, A.; Lindström, T.; Sundström, J. Carboxymethylated Nanofibrillated Cellulose: Rheological Studies. Cellulose 2014, 21 (3), 1561-1571) and cationisation (Saini, S.; Yücel Falco, Ç.; Belgacem, M. N.; Bras, J. Surface Cationized Cellulose Nanofibrils for the Production of Contact Active Antimicrobial Surfaces. Carbohydr. Polym. 2016, 135, 239-247) are the most used pre-treatments. Chemical pre-treatments of cellulose lead to functionalised CNFs that make it possible to use these CNFs for later modification and which have additional properties. For example, it is known that cationic CNFs have antimicrobial properties, while phosphorylated CNFs (Ghanadpour, M.; Carosio, F.; Larsson, P. T.; Wågberg, L. Phosphorylated Cellulose Nanofibrils: A Renewable Nanomaterial for the Preparation of Intrinsically Flame-Retardant Materials. Biomacromolecules 2015, 16 (10), 3399-3410) have flame-retardant properties.
Functionalised CNFs can also be produced via a periodate oxidation. Periodate oxidation creates aldehyde groups on the cellulose fibres, which makes it possible to improve the nanofibrillation and to graft other molecules. For example, Larsson et al. (Larsson, P. A.; Berglund, L. A.; Wågberg, L. Highly Ductile Fibres and Sheets by Core-Shell Structuring of the Cellulose Nanofibrils. Cellulose 2013, 21 (1), 323-333) isolated the CNFs after periodate oxidation and sodium borohydride reduction. CNFs of good quality can also be produced after a periodate oxidation followed by a chlorite oxidation (Liimatainen, H.; Visanko, M.; Sirviö, J. A.; Hormi, O. E. O.; Niinimaki, J. Enhancement of the Nanofibrillation of Wood Cellulose through Sequential Periodate-Chlorite Oxidation. Biomacromolecules 2012, 13 (5), 1592-1597). Sirvio et al. (Sirviö, J. A.; Anttila, A.-K.; Pirttilä, A. M.; Liimatainen, H.; Kilpeläinen, I.; Niinimäki, J.; Hormi, O. Cationic Wood Cellulose Films with High Strength and Bacterial Anti-Adhesive Properties. Cellulose 2014, 21 (5), 3573-3583) have produced cationic CNFs by periodate oxidation, then by reaction with the Girard's reagent. Thus, periodate oxidation has recently been developed for the nanofibrillation of cellulose fibres and makes it possible to produce CNFs of high quality. However, the industrialisation of this method does not seem to be realistic due to the duration of the process (several days) and the toxic products used.
Ozone also makes it possible to create carbonyl groups on the cellulose fibres and appears to be a better industrial option. Indeed, ozone is inexpensive, non-toxic, available on a large scale and is already used to whiten paper pulp. Patent document US 2015/0167243 A1 proposes an evolutive energy efficient method for preparing cellulose nanofibres that uses a mixture of ozone and enzyme. A reduction in the degree of polymerisation of the cellulose and a decrease in the energy consumption by at least 8% have been reported. Another patent document WO 2014/029909 discloses that the primary wall of cellulose fibres can also be eliminated by ozonation before the nanofibrillation in a homogeniser or a microfluidizer. It is also known, from patent document U.S. Pat. No. 7,700,764 B2, a method for producing microfibrillar polysaccharide such as cellulose using an oxidiser (0.1 to 5% by weight) in the form of ozone or hydrogen peroxide and a transition metal such as iron (up to 20% by weight based on the weight of the oxidiser). More recently, Beheshti Tabar et al. (Beheshti Tabar, I.; Zhang, X.; Youngblood, J. P.; Mosier, N. S. Production of Cellulose Nanofibers Using Phenolic Enhanced Surface Oxidation. Carbohydr. Polym. 2017, 174, 120-127) have isolated the CNFs by using an enzyme and ozone in the presence of lignin-derived phenolic compounds in order to create carbonyl groups on the cellulose fibres. The ozone thus appears as a new encouraging pre-treatment, that can be carried out industrially. The reaction can be done at room temperature, with a high dry fibre content and does not involve any toxic product.
Moreover, it has recently been suggested to use, to produce cellulose nanofibrils with a high dry fibre content and with an optimum energy efficiency a twin-screw extruder (Cf. in particular patent document WO 2011/051882 (A1)). Ho et al. (Ho, T. T. T.; Abe, K.; Zimmermann, T.; Yano, H. Nanofibrillation of Pulp Fibers by Twin-Screw Extrusion. Cellulose 2014, 22 (1), 421-433) were the first to produce CNFs with a dry matter content comprised between 33 and 45% by weight from non-treated fibres by using a combination of conveyor screws and mixing elements. More recently, Rol et al. (Rol, F.; Karakashov, B.; Nechyporchuk, O.; Terrien, M.; Meyer, V.; Dufresne, A.; Belgacem, M. N.; Bras, J. Pilot Scale Twin Screw Extrusion and Chemical Pretreatment as an Energy Efficient Method for the Production of Nanofibrillated Cellulose at High Solid Content. ACS Sustain. Chem. Eng. 2017) have shown that the energy can be reduced by 63% by using a twin-screw extruder instead of an ultrafine grinder without degrading the quality of the CNFs produced. Finally, Baati et al. (Baati, R.; Magnin, A.; Boufi, S. High Solid Content Production of Nanofibrillar Cellulose via Continuous Extrusion. ACS Sustain. Chem. Eng. 2017) have reported a low energy consumption to produce TEMPO CNFs using a conical micro-extruder.
Document JP 2017025123 A discloses a method for obtaining a suspension of cellulose nanofibrils comprising a chemical treatment of an aqueous suspension of cellulose fibres, a drying of the chemically-treated cellulose fibres, a suspension of these fibres in hot water, then a dispersion by mechanical treatment of these fibres. This method remains however complex to implement, and the drying followed by a re-suspension is costly in energy and limits the quality of the suspension of CNF produced.
However, there is still a need to optimise the production of CNF.
An object of the present invention is therefore to propose an optimised method of producing a suspension of cellulose micro/nanofibrils from an aqueous suspension of cellulose fibres.
Another object of the present invention is to propose a method that makes it possible to produce cellulose micro/nanofibrils of quality, with a high dry matter content, while consuming little energy. Producing more concentrated suspensions of CNF/CMF would limit the cost of transport, while still expanding the scope of applications. Indeed, for certain applications, the presence of water in a large quantity and the “freezing” behaviour of the suspension can be a hindrance.
A method for production is also sought that furthermore uses products that are hardly toxic and inexpensive.
The other objects, characteristics and advantages of the present invention shall appear when examining the following description and the accompanying drawings. It is understood that other advantages can be incorporated.
To achieve this objective, according to an embodiment, the present invention provides a method of manufacturing a suspension of cellulose micro/nanofibrils from an aqueous suspension of cellulose fibres comprising the following steps:
The functionalising agent comprises, preferably is constituted, of ozone.
The method combines at least two treatments, a chemical treatment and a mechanical treatment, to produce cellulose micro/nanofibrils.
The optimisation of this method is based on the combination:
This optimised method makes it possible to produce a suspension of cellulose micro/nanofibrils of good quality, with a high dry matter content (the concentration in dry matter of the suspension obtained, thanks to the method according to the invention, is multiplied by 10 with respect to the existing industrial methods) and while consuming less energy than the methods of the prior art (a reduction in energy consumption comprised between 5 and 70% is advantageously obtained thanks to the method according to the invention).
In order to obtain the abovementioned advantages, advantageously a single pass, even a maximum of two passes, of the aqueous suspension of functionalised cellulose fibres in the twin-screw extruder can be, even is, required and sufficient.
This method can be optimised further according to some of the characteristics mentioned hereinbelow, taken individually or in combination. In particular, as indicated hereinbelow, certain combinations of these characteristics, for example certain combinations of two of these characteristics, allow for an optimisation that extends beyond the juxtaposition of their individual effect, by synergy between these characteristics.
Before beginning a detailed review of the embodiments of the invention, optional characteristics that can possibly be used in association or alternatively are mentioned hereinafter:
The purposes and objects as well as the characteristics and advantages of the invention shall appear better in the detailed description of an embodiment of the latter which is shown in the following accompanying drawings wherein:
The drawings are given as examples and do not limit the invention. They form schematic block diagrams intended to facilitate the understanding of the invention and are not necessarily to the scale of the practical applications.
In
The term “cellulose” or “cellulose fibres” means a polysaccharide that forms the main constituent of the cell wall of the plant tissues and that participates in their support and in their rigidity. The cellulose comes from wood (which forms the main source of it), cotton (of which the fibres are almost pure cellulose), flax, hemp and other plants. It is also a constituent of several algae and a few fungi.
The term “cellulose micro/nanofibrils” or “micro/nanocellulose” means a heterogenous nanomaterial comprised of elements of a micrometric size (fragments of fibres) and of at least 50% by number in nano-objects (i.e. objects of which at least one of the dimensions is located between 1 and 100 nanometres). This nanomaterial has the form of a collection of isolated cellulose micro/nanofibrils or of beams of micro/nanofibrils derived from a cellulosic raw material, from cellulose or from cellulose fibres. There are many synonyms widely used for cellulose micro/nanofibrils: nanofibrillated cellulose (NFC or CNF for “Cellulose NanoFibrils”), microfibrillar cellulose, nanofibrillar cellulose, nanofibre cellulose, microfibrillated cellulose (MFC or CMF for “Cellulose MicroFibrils”), cellulose microfibre or cellulose microfibrils. The terms “cellulose micro/nanofibrils” or “micro/nanocellulose” here encompass all or any of these synonyms. Cellulose micro/nanofibrils have at least one dimension defined on the nanometric scale. They generally have a diameter of a few nanometres, typically comprised between 10 and 60 nm, and have a length of a few micrometres, typically comprised between 500 and 5000 nm. For example, cellulose nanofibrils form a material intended to be used, due to its very high rigidity, as a reinforcement in the matrix of several composites.
The term “modification rate” means a percentage of biological material or of added or modified chemical groups in relation to the initial chemical groups, immobilised on a support, in particular by a covalent bond. According to an embodiment of the invention, the grafted material can include carbonyls (of which aldehydes and/or ketones) and the support can include a cellulose fibre.
The term “twin-screw extruder” means an extruder provided with two co-penetrating screws, even inter-penetrating and co-rotative, mounted parallel in a sheath. The method of extrusion consists of continuously manufacturing finished products or semi-products, or of transforming materials, within a screw/sheath system. The term single-screw extrusion is used when there is a single screw, rotating within a cylindrical sheath and the term twin-screw extrusion bi-vis is used when two screws are involved, generally parallel, rotating inside a sheath the section of which has the shape of an eight.
There are two major families of twin-screw extruders: co-rotative extruders and counter-rotating extruders. In the case of the present invention, the twin-screw extruder belongs to the family of co-rotative extruders the screws of which have the same direction of rotation. In the case of the present invention, the twin-screw extruder comprises more particularly two inter-penetrated screws. This geometry defines, on each screw, “C” shaped chambers that are quasi-independent and limits to the maximum the exchanges of material between the different chambers. The term “fibrillation segment” means a segment of a screw of the twin-screw extruder configured with mixing elements in order to continuously manufacture finished products or semi-products, or to transform materials, within a screw/sheath system, by imposing shearing forces on the material transiting around this segment in the sheath.
The term “conveyor segment” means a segment of a screw of the twin-screw extruder configured with conveyor elements to transit the material in the sheath according to a direction oriented from the inlet to the outlet of the twin-screw extruder.
The term “a portion or a sub-segment with a direct screw thread” means a portion or a sub-segment of a fibrillation segment of a screw of the twin-screw extruder configured to favour the conveyance of the material transported in the twin-screw extruder to the outlet of the twin-screw extruder.
The term “a portion or a sub-segment with a reverse screw thread” means a portion or a sub-segment of a fibrillation segment of a screw of the twin-screw extruder configured to favour the conveyance of the material transported in the twin-screw extruder to the inlet of the twin-screw extruder.
Each fibrillation segment, as well as each portion or sub-segment of a fibrillation segment, can be comprised of a plurality of elements, conveyor elements or treatment elements such as mixing discs, juxtaposed together along the longitudinal axis of the screw to which they belong. Among others, the angular configuration of the discs together defines the shearing rate induced on the material in transit within the segment, the portion of the segment or the sub-segment.
The term “deformation” of the material in transit in the twin-screw extruder means a measurement consisting of multiplying the local shearing rate of a disc or of a segment of the twin-screw extruder by the residence time of the material in this disc or this segment.
The terms “less than” and “higher than” mean “less than or equal to” and “higher than or equal to”, respectively. Equality is excluded by the use of the terms “strictly less than” and “strictly higher than”. Also, the expressions of the type “equal, less than, higher than” imply comparisons that can accommodate certain tolerances, in particular according to the scale of magnitude of the values compared and the measurement uncertainties. Substantially equal, less than or higher than values fall within the scope of the interpretation of the invention.
A parameter that is “substantially equal/higher than/less than” a given value means that this parameter is equal/higher than/less than the given value, by plus or minus 20%, even 10%, close to this value. A parameter that is “substantially comprised between” two given values means that this parameter is at least equal to the smaller given value, by plus or minus 20%, even 10%, close to this value, and at most equal to the larger given value, by plus or minus 20%, even 10%, close to this value.
The present invention relates to a method for manufacturing, and more particularly a method for industrial production, of cellulose micro/nanofibrils by a specific chemical treatment, followed by a mechanical treatment by a twin-screw extruder. More particularly, the method of manufacturing 100 according to the invention makes it possible to manufacture a suspension of cellulose micro/nanofibrils from an aqueous suspension of cellulose fibres.
In its broadest sense, and in reference to
The chemical treatment 110 is carried out by at least one functionalising agent and configured in such a way as to functionalise the cellulose fibres with a higher modification rate, indeed strictly higher, than 1.0 mmol/g, and preferably higher than 1.3 mmol/g. The functionalising agent can comprise, or be constituted, of ozone. Moreover, the chemical treatment 110 can be configured in such a way that the modification rate remains less than 2.0 mmol/g, preferably less than 1.9 mmol/g. When the functionalising of the fibres consists of grafting aldehydes thereon, preferably with ketones, the contents in aldehydes can be measured by the copper index method according to the standard NF T 2-004.
Industrially, several reactors can be implemented so as to be able to continuously supply one or more twin-screw extruders, by switching from one reactor to the other the supply of the extruders with aqueous suspension of functionalised cellulose fibres.
The mechanical treatment 120 is carried out by introduction into a twin-screw extruder of the aqueous suspension of functionalised cellulose fibres by the chemical treatment 110. More particularly, the aqueous suspension of functionalised cellulose fibres is extracted from the reactor wherein the chemical treatment 110 takes place and introduced into a particular hopper located upstream from the inlet of the extruder. In reference to
As shown in
A first of these optional steps comprises a chemical pre-treatment 104. This step of pre-treatment 104 precedes the step of pre-treatment 110. The step of pre-treatment 104 is configured in such a way that the aqueous suspension of cellulose is brought to a pH preferably less than 4, even strictly less than 4, preferably comprised between 3.2 and 3.3. To do this, it comprises the mixture of the aqueous suspension of cellulose fibres with an acid, preferably a sulphuric acid. However, treatment with ozone is operational including when it is carried out on a suspension at a neutral pH or a basic pH.
A second optional step consists of a step of washing 114 the aqueous suspension of functionalised cellulose fibres. This second optional step therefore takes place after the step of chemical treatment 110. It also takes place before the step of mechanical treatment 120. Indeed, once the nanofibrillation is carried out via the mechanical treatment 120, it is no longer possible to perform successive steps of dilution and of concentration that would make it possible to wash the suspension of cellulose micro/nanofibrils produced. The step of washing 114 must therefore be carried out before cellulose micro/nanofibrils are produced, or before the mechanical treatment 120. This step of washing 114 can be necessary, or at the very least recommended, for the purpose of certain target applications, and in particular medical or cosmetics applications. On the contrary, for other target applications, it may be preferable to not implement this step of washing 114. The step of washing 114, when it is implemented, is preferably configured in such a way as to remove, from the aqueous suspension of functionalised cellulose fibres, residues of the functionalising agent used during the chemical treatment 110. It can, furthermore, be configured in such a way as to remove from said suspension other residues, for example coming from the optional step of chemical pre-treatment 104.
The chemical treatment 110 can be followed by and the mechanical treatment 120 can be preceded by an optional step chosen from a step of concentrating 115 or a step of diluting 115′ the aqueous suspension of functionalised cellulose fibres. This step 115, 115′ can be configured in such a way as to obtain a concentration of the aqueous suspension of functionalised cellulose fibres comprised between 10 and 50%, preferably comprised between 10 and 40%, even between 10 and 30%, even between 10 and 20%, and even more preferably substantially equal to 20%, by weight of dry matter at the inlet of the twin-screw extruder. According to an example, the step of washing 114 can precede the step chosen from a step of concentrating 115 or a step of diluting 115′.
The aqueous suspension of functionalised cellulose fibres can have a concentration comprised between 10 and 30%, preferably comprised between 10 and 20%, and even more preferably substantially equal to 20%, by weight of dry matter. It is this suspension of concentration controlled by weight of dry matter that will be introduced at the inlet of the twin-screw extruder. At these controlled concentrations, the transit of the matter through the twin-screw extruder, from the entry thereof to the exit thereof, is satisfactory, in particular in that it causes only little overheating of the material in transit and in that it does not have any risk, or at the least a limited risk, of blocking the matter. A suspension of cellulose micro/nanofibrils is thus obtained at the outlet of the twin-screw extruder that has an equivalent dry matter content, and more particularly equal, to the concentration of the suspension of functionalised cellulose fibres introduced into the twin-screw extruder. At these concentrations, it results in that the method according to the invention has undeniable advantages in terms of production costs, storage costs, transport costs and applications and appears to be a good alternative for the industrialisation of the production of cellulose nanofibrils.
According to a preferred embodiment of the invention, the chemical treatment 110 is configured to functionalise the cellulose fibres at a modification rate higher than 1.3 mmol/g and each screw 1, 2 of the extruder comprises between 3 and 5 fibrillation segments. The method according to this preferred embodiment makes it possible to produce cellulose nanofibrils of quality, with a high dry matter content, and while consuming little energy. Indeed, the inventors observed that, in this preferred embodiment of the invention, the combination of these technical characteristics induces an effect that extends beyond the added effects of each one of these characteristics taken in isolation from one another. There is therefore, in this preferred embodiment of the invention, a synergistic effect that does not seem able to have been foreseen a priori.
In particular, whereas other methods of functionalising cellulose fibres lead to the necessity of implementing the step of mechanical treatment 120 about seven times in a row, the combination of the chemical treatment 110 and of the mechanical treatment 120 such as described hereinabove makes it possible to obtain a suspension of cellulose micro/nanofibrils of quality, right from the first pass of the aqueous suspension of functionalised cellulose fibres in the twin-screw extruder. It is still possible however to consider carrying out several of these passes. In particular, a second pass is not excluded. Obviously, the reduction in the number of passes in the twin-screw extruder contributes to the savings in energy made in such a way that a single pass is from this standpoint preferable to two passes.
As shown in
Furthermore, each fibrillation segment can comprise a sub-segment with direct screw thread, then a sub-segment with reverse screw thread, arranged relatively with respect to one another from upstream to downstream of the twin-screw extruder, in such a way as to retain the material transiting in the extruder at the fibrillation segment. The transit time of the material at each fibrillation segment is thus advantageously increased, for better nanofibrillation of the functionalised cellulose fibres, at the outlet of said segment.
The configuration of each screw such as shown in
Note that such a configuration of the screws today seems incompatible with the use of conical screws.
As shown in
The step of chemical treatment 110 is more particularly described hereinbelow. It is able to allow for the functionalising of the cellulose fibres of the aqueous suspension with the abovementioned modification rates.
It consists of using, as a functionalising agent, an oxidising agent, and in particular ozone, where applicable in the presence of a catalyst comprising an iron salt, and preferably an iron sulphate. This is an ozonation reaction. The cellulose fibres are then functionalised by grafting of carbonyls. The use of a catalyst, and in particular of an iron salt, makes it possible to increase the modification rate of the cellulose fibres during the chemical treatment 110 and thus makes it possible to further reduce the energy consumed during the subsequent step of mechanical treatment 120 and to increase the quality of the suspensions of cellulose micro/nanofibrils obtained thanks to the method according to the invention. More particularly, the ozone is mixed with the aqueous suspension of cellulose at a concentration in ozone comprised between 10 and 35%, preferably comprised between 10 and 15%, by weight of the weight in dry matter of cellulose; and where applicable, the iron salt is present at a concentration comprised between 0.01 and 5%, preferably comprised between 0.02 and 3%, by weight of the weight in dry matter of cellulose. Typically, the aqueous suspension of cellulose fibres then has, before the chemical treatment 110, a concentration substantially equal to 40% in dry matter. The chemical treatment 110 is thus carried out on a suspension with a high concentration in dry matter which makes it possible to limit the consumption of water. In addition, ozone is a hardly toxic and inexpensive product, the use thereof allows for a decrease in hazardous chemical waste, and ozonation is a process that is available industrially. In particular, ozone can be produced in an ozone generator, then injected (in a mixture with oxygen), by means of a pipe, into the reactor where the chemical treatment 110 takes place. The time required for the chemical treatment 110 is governed by the flow rate of ozone injected into the reactor.
The chemical treatment 110 according to the invention being carried out from a suspension at a concentration of 5% or 50%, even 40% in dry matter represents alone a gain in productivity, due to the fact that the industrial methods currently implemented are carried out from suspensions at a concentration of 2% in dry matter.
An embodiment of the method according to the invention is described hereinbelow.
According to this example, an aqueous suspension of cellulose fibres at 40% by weight of dry matter is mixed with ozone at a concentration comprised between 10 and 25%, preferably comprised between 11 and 18%, by weight with respect to the weight in fibre dry matter, and with a catalyst FeSO4 with a concentration comprised between 0.01 and 5%, preferably comprised between 0.01 and 2%, by weight with respect to the weight in fibre dry matter. The chemical treatment 110 is configured in such a way as to obtain a modification rate higher than 1.0 mmol/g, preferably higher than 1.3 mmol/g. Following the chemical treatment 110, the aqueous suspension of cellulose fibres is washed 114, then diluted in such a way that its concentration is comprised between 10 and 30%, and preferably comprised between 15 and 20%, by weight of dry matter. The aqueous suspension of cellulose fibres thus obtained is inserted into a twin-screw extruder comprising between three and five fibrillation segments with sub-segments with a reverse screw thread, by being maintained at a temperature comprised between 0 and 20° C., and a rotation speed of the screws comprised between 100 and 500 rpm. The reduction in energy consumed is then substantially equal to 20% with respect to a conventional enzymatic treatment.
The invention is not limited to the embodiments described hereinabove and extends to all embodiments covered by the claims.
The twin-screw extruder described hereinabove is more a laboratory extruder developed to prove the feasibility of the method according to the invention and to show what it makes possible to obtain, rather than an industrial extruder. In particular, an industrial extruder may not comprise sub-segments to be assembled together to form in particular a fibrillation segment, but rather comprises an alternation of conveyor and fibrillation segments, for example not movable between them, the conveyor segments having a direct screw thread and the fibrillation segments having a reverse screw thread. Alternatively or in addition, the conveyor segments with direct screw thread can be arranged on either side of each fibrillation segment. An industrial extruder that can be used to implement the method according to the invention is for example the one developed and marketed by the company Clextral under reference BC-21.
Moreover, the chemical treatment and the mechanical treatment are described hereinabove as being successive. This may not be the case. Alternatively or in addition, it is considered that ozone be injected directly into the extruder while the aqueous suspension of cellulose fibres is itself in transit therein. The chemical treatment and the mechanical treatment are then at least partially concomitant together.
The aqueous suspension of cellulose fibres, prior to and/or during the chemical treatment, even the aqueous suspension of functionalised cellulose fibres, can have a concentration higher than 10%, even higher than 20%, even higher than 30% by weight of dry matter. Additionally or alternatively, this concentration can be less than 50%, even less than 40% by weight of dry matter. The suspension of cellulose fibres, of concentration controlled by weight of dry matter can be introduced at the inlet of the twin-screw extruder.
The aqueous suspension of cellulose fibres, in particular functionalised, can have a concentration higher than 10%, even higher than 20%, even higher than 30% by weight of dry matter, at the inlet of the twin-screw extruder. Additionally or alternatively, this concentration can be less than 50%, even less than 40% by weight of dry matter. The aqueous suspension of cellulose fibres, in particular functionalised, can have a concentration comprised between 10 and 50%, preferably comprised between 20 and 40%, and even more preferably between 30% and 40% by weight of dry matter at the inlet of the twin-screw extruder. The higher this concentration is, the more limited the water content is and the more satisfactory the concentration in dry matter at the outlet of the twin-screw extruder is, in particular in terms of transport efficiency, but also in terms of possibilities for industrial post-treatment. A concentration of the suspension higher than 20% facilitates the mechanical treatment in the twin-screw extruder. The maximum values of this concentration make it possible to limit overheating of the material and a possible risk of blocking of the material, during the transit thereof in the extruder. The lower the maximum values are, the more limited this overheating of the material and this possible risk of blocking are.
The twin-screw extruder, and more particularly the sheath can be maintained at a temperature less than 60° C., preferably comprised between 10 and 30° C., even between 10 and 20° C., for example substantially equal to 20° C. The mechanical treatment can be carried out with a rotation speed of the screws comprised preferably between 100 and 1200 rpm.
The suspension obtained after the mechanical treatment can have a concentration comprised between 10 and 50%, preferably comprised between 10 and 40%, even comprised between 20 and 40% by weight of dry matter.
The method can furthermore be free from a step of drying between the chemical treatment 110 and the mechanical treatment 120. More particularly, the method can furthermore be free from a step of drying through which the proportion in water of the aqueous suspension of functionalised cellulose fibres would be reduced in order to be less than 30%, even less than 20%, by weight with respect to the total weight of the suspension. Equivalently, the method can comprise a step of drying through which the proportion in water of the aqueous suspension of functionalised cellulose fibres remains higher than 20%, even higher than 30%, by weight with respect to the total weight of the suspension, from the chemical treatment 110 to the mechanical treatment 120.
Prior to the chemical treatment 110, the method can be exempt from a pre-treatment of the cellulose fibres by carboxymethylation. Thus, the method is simplified while still limiting the deterioration of the cellulose fibres that can be caused by an additional pre-treatment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1904639 | May 2019 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2020/062284 | 5/4/2020 | WO | 00 |
