Patent Application
20150000349
The present invention relates to a method for manufacturing a glove, a method for manufacturing a coated glove, a glove, and a coated glove.
Conventionally, a flat knitting machine in which a large number of knitting needles are arrayed in two rows, front and rear, in substantially parallel to each other is used for knitting a glove. Using such a flat knitting machine, a glove is generally manufactured by sequentially forming a pinky finger pouch-like part, a ring finger pouch-like part, a middle finger pouch-like part, an index finger pouch-like part, a three finger trunk pouch-like part, a four finger trunk pouch-like part, a thumb pouch-like part, and a five finger trunk pouch-like part.
In manufacture of such a glove, a holding bar called “stitch holder” is employed for preventing formation of a hole in a between-finger part between the pouch-like parts. More specifically, after knitting the pouch-like part for a ring finger, a stitch on a middle finger side among stitches of this pouch-like part for a ring finger is retained by the holding bar. The pouch-like part for a middle finger is knitted by a knitting needle in a state of being inserted into the stitch thus retained by the holding bar as well as a knitting needle which is adjacent to this knitting needle on a middle finger side, and then the pouch-like part for an index finger is knitted in a similar way. Thereafter, by releasing the retention by the holding bar upon formation of the three-finger trunk, the ring finger pouch-like part, the middle finger pouch-like part, and the index finger pouch-like part are connected.
However, manufacture employing the holding bar has the following problems.
(1) Adjustment of the holding bar is difficult and complex. Moreover, failure in operation of the holding bar leads to manufacture of defective gloves and a decrease in manufacturing efficiency.
(2) Fabrication of the holding bar itself is difficult. Moreover, the holding bar being an expendable part leads to an increase in manufacturing cost.
(3) In manufacture of a high-gauge glove that requires use of a fine yarn, likelihood of breakage of the yarn due to friction with the holding bar is increased.
(4) In a glove having a structure knitted by using the holding bar, flexibility in the between-finger part is low. In manufacture of a coated glove by forming a coating layer onto a glove being fitted on a model hand, this may lead to defective coating in the between-finger part due to poor fit to the model hand.
In addition, a method disclosed in Japanese Examined Patent Application Publication No. S61-32420 is publicly known as a glove knitting method. In this publication, a method using no holding bar in knitting of a between-finger part between a three-finger trunk pouch-like part and the pinky finger pouch-like part is disclosed. Specifically, the method disclosed in the publication is a method in which: after knitting the pinky finger pouch-like part, the three-finger trunk pouch-like part is knitted by a knitting needle which is different from a knitting needle having knitted the pinky finger pouch-like part; in a first one of last two round courses for the three-finger trunk pouch-like part, knitting is performed by using a knitting needle for knitting the three-finger trunk pouch-like part as well as a knitting needle, among the knitting needles having knitted the pinky finger pouch-like part, on the three-finger trunk pouch-like part side and on a front side; and in a second one of the two round courses (last round course), knitting is performed by using a knitting needle for knitting the three-finger trunk pouch-like part as well as a knitting needle, among the knitting needles having knitted the pinky finger pouch-like part, on the three-finger trunk pouch-like part side and on a rear side. Furthermore, the method disclosed in the publication is a method in which tuck stitch is performed for the between-finger part in a first round course in knitting of a four finger trunk pouch-like part, which is knitted after knitting of the three-finger trunk pouch-like part.
However, in the method disclosed in the above identified publication, the first and second ones of the last two round courses for the three-finger pouch-like part are respectively connected to the pinky finger pouch-like part only in either of a front cloth and a rear cloth, easily forming a hole in the between-finger part. In other words, for example in the first round course (a former round course), the three-finger pouch-like part and the pinky finger pouch-like part are connected to each other only with one stitch in the front cloth of the pinky finger pouch-like part, still easily forming a hole in the front cloth. Similarly, in the second round course (a latter round course), the three-finger pouch-like part and the pinky finger pouch-like part are connected to each other only with one stitch in the front cloth of the pinky finger pouch-like part, also easily forming a hole in the front cloth. As discussed above, in the first and second ones of the last two round courses, holes are easily formed in the front cloth and rear cloth respectively, a hole is formed more easily in a synergistic manner in the between-finger part, thus hindering effective prevention of formation of a hole in the between-finger part.
In addition, in the method disclosed in the above identified publication, tuck stitch is performed for the between-finger part in the first round course in knitting of the four finger trunk pouch-like part; however, the tucked part becomes double layered and lacks stretchability and flexibility. As a result, in a case in which such a glove is used for manufacture of a coated glove, defective coating is likely in the between-finger part due to poor fit of the glove to the model hand.
Furthermore, the above identified publication also discloses another embodiment of last round courses for the three finger trunk. In the another embodiment, in the last three round courses for the three finger trunk, the above described first and second round courses (connecting only one stitch on front and rear sides respectively) take place in the former two round courses, and then, in the last round course, knitting is performed using, along with a knitting needle for knitting the three-finger trunk pouch-like part, a knitting needle which was used in the first and second round courses, among knitting needles having knitted the pinky finger pouch-like part. In other words, in the last round course, one stitch is provided respectively on the front cloth and the rear cloth in the pinky finger pouch-like part.
In such a method employing the last three round courses, since the three-finger trunk pouch-like part and the pinky finger pouch-like part are connected to each other both on the front cloth and the rear cloth in the last round course, formation of a hole is less likely compared to the first and second round courses; however, the connection is made only by a stitch on front and rear sides in the pinky finger pouch-like part in the last round course. As a result, in a case in which the yarn is slack, a hole is formed in the between-finger part. Especially in a case of a high gauge glove using a fine yarn, only one stitch on the front and rear sides is not sufficient for fully connecting the three-finger trunk pouch-like part to the pinky finger pouch-like part, resulting in easy formation of a hole in the between-finger part.
In addition, in the above described method employing the last three round courses, since the same plurality of knitting needles (knitting needles for the three-finger trunk pouch-like part and the pinky finger pouch-like part, on front and rear sides, in areas adjacent to each other) is controlled and used for performing different round courses, a structure of stitches becomes complex to tend to give an uncomfortable sensation to a wearer. Furthermore, in a case in which a force is applied in a direction of stretching the between-finger part, the force is not distributed uniformly due to the complex structure and tends to concentrate on a yarn in a specific one of round courses, thus pulling the yarn in such a part and hindering effective prevention of formation of a hole in the between-finger part.
Moreover, as described above, in the method employing the last three round courses, control is required for performing three different round courses, making the control method complex. Especially in a conventionally known flat knitting machine, knitting needles used for each round course is generally selected by a control by a needle selection drum; however, in a case of performing the last three round courses in each of the between-finger parts as described above, there will be too many selection patterns of knitting needles to process by a general needle selection drum, and remodeling of the needle selection drum and the like is required.
The present invention has been made in view of the above described inconveniences. A first problem to be solved by the present invention is to provide a method for manufacturing a glove that allows easy manufacture of a glove that does not easily form a hole in the between-finger part. In addition, a second problem to be solved by the present invention is to provide a method for manufacturing a coated glove that does not cause defective coating in the between-finger part. Furthermore, a third problem to be solved by the present invention is to provide a glove that is easy to manufacture and does not easily form a hole in the between-finger part. A fourth problem to be solved by the present invention is to provide a coated glove that is easy to manufacture and has superior coating in the between-finger part.
A method for manufacturing a glove according to the present invention that has been made to solve the abovementioned first problem is characterized by a method for manufacturing a glove, the glove being provided with a front cloth and a rear cloth composing a plurality of pouch-like parts covering hand fingers and having: an annular pouch base part in which a second pouch-like part which is adjacent to first pouch-like part connects to the first pouch-like part; and a cylindrical main body part that connects to a front end side thereof, by using a flat knitting machine in which a large number of knitting needles with a hook that are arranged in two rows in a state in which hook sides thereof face each other,
wherein the large number of knitting needles are sectioned into a first knitting needle group that knits the first pouch-like part and a second knitting needle group that knits the second pouch-like part,
the method comprising: a first pouch-like part forming step of knitting the first pouch-like part; and a second pouch-like part forming step of knitting the second pouch-like part after the first pouch-like part forming step,
wherein: the second pouch-like part forming step includes a main body part knitting step of knitting the main body part and a pouch base part knitting step of knitting the pouch base part; and
in the pouch base part knitting step,
a first face of the annular pouch base part is knitted by a knitting needle, in the second knitting needle group, of a first row, for knitting one of the front cloth and the rear cloth, as well as a knitting needle, in the first, knitting needle group, of the first row, that is adjacent to the second knitting needle group and corresponds to at least two hooks,
and then a second face of the annular pouch base part is knitted by a knitting needle, in the first knitting needle group, of a second row that faces the knitting needle in the first knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle, in the second knitting needle group, of the second row.
In a glove manufactured by the method for manufacturing a glove, an annular pouch base part is provided consecutively from the main body part of the second pouch-like part toward a wrist, the annular pouch base part connecting the first pouch-like part to the second pouch-like part. In addition, the pouch base part is woven into two stitches respectively on the front and rear sides (four stitches in total of front and rear), among stitches in the first pouch-like part, that are adjacent to the second pouch-like part side. More specifically, the pouch base part includes: a front face portion that is provided consecutively from the front cloth in the main body part of the second pouch-like part; a pouch-like part connecting front side portion that is continued from the front face portion in the same course and is provided consecutively from the front cloth of at least two stitches, among the stitches of the first pouch-like part, on the second pouch-like part side toward a wrist; a pouch-like part connecting rear side portion that is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of at least two stitches, among the stitches of the first pouch-like part, on the second pouch-like part side toward a wrist, and a rear face portion that is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of the main body part of the second pouch-like part toward a wrist.
In the glove, since the pouch base part of the second pouch-like part has the front cloth (the front face portion and the pouch-like part connecting front side portion) and the rear cloth (the rear face portion and the pouch-like part connecting rear side portion) as described above, the first pouch-like part and the second pouch-like part can be infallibly connected to each other both on the front and rear sides, thus effectively preventing formation of a hole in the between-finger part. In addition, since the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion are woven into at least two stitches in the first pouch-like part, the first pouch-like part and the second pouch-like part can be connected to each other more infallibly, thus preventing formation of a hole in the between-finger part more effectively.
In addition, the method for manufacturing a glove allows easier and more infallible manufacture of a glove compared to a conventional manufacturing method employing a holding bar. Furthermore, the method for manufacturing a glove allows easier control of knitting needles compared to a conventional method of knitting the last three round courses in different patterns, and easier and more infallible manufacture using a generally used flat knitting machine. Particularly, in a glove manufactured by the present manufacturing method, the between-finger part has a simpler structure which does not tend to give an uncomfortable sensation to a wearer, and a force applied to the between-finger part is more easily distributed uniformly, not easily forming a hole, compared to a glove manufactured with the conventional last three round courses in different patterns.
It is preferable that the method for manufacturing a glove further includes, at least after the main body knitting step in the second pouch-like part forming step, a front and rear cloth connecting step of knitting a first front and rear cloth connecting part that connects the front cloth and the rear cloth in the first pouch-like part and/or the second pouch-like part by means of at least an anteroposterior pair of knitting needles, in the first knitting needle group, that is adjacent to the second knitting needle group and/or at least an anteroposterior pair of knitting needles, in the second knitting needle group, that is adjacent to the first knitting needle group. According to the manufacturing method thus configured, a glove can be manufactured in which the pouch base part is provided with the first front and rear cloth connecting part that connects the front cloth and the rear cloth. In the glove thus manufactured, formation of a hole in the pouch base part is less likely since the front cloth and the rear cloth are connected by the first front and rear cloth connecting part.
It is preferable that a knitting needle in the first knitting needle group that knits a pouch base part in the pouch base part knitting step in the second pouch-like part forming step, and a knitting needle that is adjacent thereto are used as knitting needles for knitting the front and rear cloth connecting part in the front and rear cloth connecting step. As a result, the front and rear cloth connecting part is provided in a wale direction of the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion, the front and rear cloth connecting part thus hindering an anteroposterior stretching force from being applied to the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion and allowing the front and rear cloth connecting part to prevent formation of a hole in the pouch base part effectively.
Although the front and rear cloth connecting step can take place before the pouch base part knitting step in the second pouch-like part forming step; it is more preferable to perform the step after the pouch base part knitting step. In a case of performing the front and rear cloth connecting step before the pouch base part knitting step, the front and rear cloth connecting part is exposed to an outer face side in the between-finger part. On the contrary, in a case of performing the front and rear cloth connecting step after the pouch base part knitting step as described above, the front and rear cloth connecting part is positioned more on an inner face side than a portion connecting the pouch-like parts. Given this, when a force in a direction of separating the front cloth and the rear cloth is applied to a wrist side of the between-finger part (for example, when a wearer is putting the glove on), the force in a direction of separating the front cloth and the rear cloth tends to be applied to the front and rear cloth connecting part positioned more on the inner face side than the pouch base part, thus hindering a force stretching the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion in an anteroposterior direction from being applied and allowing more effective prevention of formation of a hole in the between-finger part.
In addition, in a case of performing the front and rear cloth connecting step after the pouch base part knitting step as described above, it is preferable to knit the second front and rear cloth connecting part of the between-finger parts between other pairs of pouch-like parts, by the front and rear cloth connecting step in the same course. In other words, is preferable that a third knitting needle group that is a plurality of knitting needles for knitting a third pouch-like part and adjacent to the second knitting needle group on an opposite side to the first knitting needle group is sectioned, the method comprising a third pouch-like part forming step of knitting the third pouch-like part by means of the third knitting needle group, wherein: the third pouch-like part forming step includes a main body part knitting step of knitting a main body part of the third pouch-like part by means of the third knitting needle group and a pouch base part knitting step of knitting an annular pouch base part that is provided consecutively from the main body part of the third pouch-like part toward a wrist and connects the second pouch-like part and the third pouch-like part; and the front and rear cloth connecting step knits the first front and rear cloth connecting part and a second front and rear cloth connecting part in the same course. It should be noted that, as used herein, the “second front and rear cloth connecting part” indicates a part where the front cloth and the rear cloth in the second pouch-like part and/or the third pouch-like part are connected to each other in the between-finger part between the second pouch-like part and the third pouch-like part. By employing the above described configuration, a plurality of front and rear cloth connecting parts can be formed in the same course, allowing easy control of knitting needles and easy and infallible manufacture using a generally used flat knitting machine. In addition, since a plurality of front and rear cloth connecting parts can be formed in the same course, manufacturing time can be reduced.
In addition, a method for manufacturing a glove according to the present invention that has been made to solve the abovementioned first problem is characterized by a method for manufacturing a glove, the glove being provided with a front cloth and a rear cloth composing a plurality of pouch-like parts covering hand fingers and having:
an annular pouch base part in which a middle finger pouch-like part which is adjacent to a ring finger pouch-like part connects to the ring finger pouch-like part and a cylindrical main body part that connects to a front end side thereof;
an annular pouch base part in which an index finger pouch-like part which is adjacent to the middle finger pouch-like part connects to the middle finger pouch-like part and a cylindrical main body part that connects to a front end side thereof;
an annular pouch base part in which a three finger trunk pouch-like part which is adjacent to a pinky finger pouch-like part connects to the pinky finger pouch-like part and a cylindrical main body part that connects to a front end side thereof; and
an annular pouch base part in which a thumb pouch-like part which is adjacent to a four finger trunk pouch-like part connects to the four finger trunk pouch-like part and a cylindrical main body part that connects to a front end side thereof, by using a flat knitting machine in which a large number of knitting needles with a hook that are arranged in two rows in a state in which hook sides thereof face each other,
wherein the large number of knitting needles are sectioned into a thumb knitting needle group that knits the thumb pouch-like part, an index finger knitting needle group that knits the index finger pouch-like part, a middle finger knitting needle group that knits the middle finger pouch-like part, a ring finger knitting needle group that knits the ring finger pouch-like part, and a pinky finger knitting needle group that knits the pinky finger pouch-like part,
the method comprising:
a pinky finger pouch-like part forming step of knitting the pinky finger pouch-like part;
a ring finger pouch-like part forming step of knitting the ring finger pouch-like part;
a middle finger pouch-like part forming step of knitting the middle finger pouch-like part after the ring finger pouch-like part forming step;
an index finger pouch-like part forming step of knitting the index finger pouch-like part after the middle finger pouch-like part forming step;
a three finger trunk pouch-like part forming step of knitting the three finger trunk pouch-like part that is consecutively provided from the index finger pouch-like part, the middle finger pouch-like part, and the ring finger pouch-like part toward a wrist, by means of a three finger trunk knitting needle group including the index finger knitting needle group, the middle finger knitting needle group, and the ring finger knitting needle group after the index finger pouch-like part forming step;
a four finger trunk pouch-like part forming step of knitting the four finger trunk pouch-like part that is consecutively provided from the three finger trunk pouch-like part and the pinky finger pouch-like part toward a wrist, by means of a four finger trunk knitting needle group including the index finger knitting needle group, the middle finger knitting needle group, the ring finger knitting needle group, and the pinky finger knitting needle group after the pinky finger pouch-like part forming step and the three finger trunk pouch-like part forming step;
a thumb pouch-like part forming step of knitting the thumb pouch-like part after the four finger trunk pouch-like part forming step; and
a five finger trunk pouch-like part forming step of knitting a pouch-like five finger trunk pouch-like part that is provided consecutively from the four finger trunk pouch-like part and the thumb pouch-like part toward a wrist, by means of the thumb knitting needle group and the four finger trunk knitting needle group after the thumb pouch-like part forming step,
wherein:
the middle finger pouch-like part forming step includes
in the pouch base part knitting step in the middle finger pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the middle finger knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle, in the ring finger knitting needle group, of the first row, that is adjacent to the middle finger knitting needle group and corresponds to at least two hooks;
then, a second face of the annular pouch base part is knitted by means of a knitting needle, in the ring finger knitting needle group, of a second row that faces the knitting needle in the ring finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the middle finger knitting needle group;
the index finger pouch-like part forming step includes
in the pouch base part knitting step in the index finger pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the index finger knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle, in the middle finger knitting needle group, of the first row, that is adjacent to the index finger knitting needle group and corresponds to at least two hooks;
then, a second face of the pouch base part is knitted by means of a knitting needle, in the middle finger knitting needle group, of a second row that faces the knitting needle in the middle finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the index finger knitting needle group;
the three finger trunk pouch-like part forming step includes
in the pouch base part knitting step in the three finger trunk pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the three finger trunk knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle, in the pinky finger knitting needle group, of the first row, that is adjacent to the ring finger knitting needle group and corresponds to at least two hooks;
then, a second face of the annular pouch base part is knitted by means of a knitting needle, in the pinky finger knitting needle group, of a second row that faces the knitting needle in the pinky finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the three finger trunk knitting needle group;
the thumb pouch-like part forming step includes
in the pouch base part knitting step in the thumb pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the thumb knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle which is adjacent to said knitting needle, in the index finger knitting needle group, of the first row, that is adjacent to the thumb knitting needle group and corresponds to at least two hooks;
then, a second face of the annular pouch base part is knitted by means of a knitting needle, in the index finger knitting needle group, of a second row that faces the knitting needle in the index finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the thumb knitting needle group.
In the glove manufactured by the present method for manufacturing a glove, the annular pouch base part is provided consecutively from respective main body parts of the middle finger pouch-like part, the index finger pouch-like part, the three finger trunk pouch-like part, and the thumb pouch-like part toward a wrist, and a glove in which adjacent pouch-like parts are connected to each other by way of the annular pouch base parts can thus be manufactured. In addition, the pouch base parts of the glove are woven into two stitches respectively on the front and rear sides (four stitches in total of front and rear), among stitches in adjacent pouch-like parts. The pouch-like parts can thus be infallibly connected to each other in both the front cloth and the rear cloth of the pouch base part, effectively preventing formation of a hole in the between-finger part. Furthermore, since the front cloth and the rear cloth of the pouch base part are woven respectively into at least two stitches in the adjacent pouch-like part, the pouch-like parts can be connected to each other more infallibly and formation of a hole in the between-finger part can be prevented more effectively. Moreover, the present method for manufacturing a glove allows easier and more infallible manufacture of a glove compared to the conventional manufacturing method employing the holding bar. In addition, the present method for manufacturing a glove allows easier control of knitting needles compared to the conventional method of knitting the last three round courses in different patterns, providing easy and infallible manufacture using a generally used flat knitting machine. Particularly, the glove manufactured by the present manufacturing method has a simpler structure in the between-finger part compared to a conventional glove manufactured with the last three round courses in different patterns, and does not give an uncomfortable sensation to a wearer, while facilitating uniform distribution of a force applied to the between-finger part thus preventing formation of a hole.
A method for manufacturing a glove, the glove being provided with a front cloth and a rear cloth composing a plurality of pouch-like parts covering hand fingers and having:
art annular pouch base part in which a ring finger pouch-like part which is adjacent to a pinky finger pouch-like part connects to the pinky finger pouch-like part and a cylindrical main body part that connects to a front end side thereof;
an annular pouch base part in which a middle finger pouch-like part which is adjacent to the ring finger pouch-like part connects to the ring finger pouch-like part and a cylindrical main body part that connects to a front end side thereof;
an annular pouch base part in which an index finger pouch-like part which is adjacent to the middle finger pouch-like part connects to the middle finger pouch-like part and a cylindrical main body part that connects to a front end side thereof; and
an annular pouch base part in which a thumb pouch-like part which is adjacent to a four finger trunk pouch-like part connects to the four finger trunk pouch-like part and a cylindrical main body part that connects to a front end side thereof, by using a flat knitting machine in which a large number of knitting needles with a hook that are arranged in two rows in a state in which hook sides thereof face each other,
wherein the large number of knitting needles are sectioned into a thumb knitting needle group that knits the thumb pouch-like part, an index finger knitting needle group that knits the index finger pouch-like part, a middle finger knitting needle group that knits the middle finger pouch-like part, a ring finger knitting needle group that knits the ring finger pouch-like part, and a pinky finger knitting needle group that knits the pinky finger pouch-like part,
the method is characterized by comprising:
a pinky finger pouch-like part forming step of knitting the pinky finger pouch-like part;
a ring finger pouch-like part forming step of knitting the ring finger pouch-like part after the pinky finger pouch-like part forming step;
a middle finger pouch-like part forming step of knitting the middle finger pouch-like part after the ring finger pouch-like part forming step;
an index finger pouch-like part forming step of knitting the index finger pouch-like part after the middle finger pouch-like part forming step;
a four finger trunk pouch-like part forming step of knitting the four finger trunk pouch-like part that is consecutively provided from the index finger pouch-like part, the middle finger pouch-like part, the ring finger pouch-like part, and the ring finger pouch-like part toward a wrist, by means of a four finger trunk knitting needle group including the index finger knitting needle group, the middle finger knitting needle group, the ring finger knitting needle group and the pinky finger knitting needle group after the index finger pouch-like part forming step;
a thumb pouch-like part forming step of knitting the thumb pouch-like part after the four finger trunk pouch-like part forming step; and
a five finger trunk pouch-like part forming step of knitting a pouch-like five finger trunk pouch-like part that is provided consecutively from the four finger trunk pouch-like part and the thumb pouch-like part toward a wrist, by means of the thumb knitting needle group and the four finger trunk knitting needle group after the thumb pouch-like part forming step,
wherein:
the ring finger pouch-like part forming step includes
in the pouch base part knitting step in the ring finger pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the ring finger knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle, in the pinky finger knitting needle group of the first row, that is adjacent to the ring finger knitting needle group and corresponds to at least two hooks;
then, a second face of the annular pouch base part is knitted by means of a knitting needle, in the pinky finger knitting needle group, of a second row that faces the knitting needle in the pinky finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the ring finger knitting needle group;
the middle finger pouch-like part forming step includes
in the pouch base part knitting step in the middle finger pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the middle finger knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle, in the ring finger knitting needle group of the first row, that is adjacent to the middle finger knitting needle group and corresponds to at least two hooks;
then, a second face of the annular pouch base part is knitted by means of a knitting needle, in the ring finger knitting needle group, of a second row that faces the knitting needle in the ring finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the middle finger knitting needle group;
the index finger pouch-like part forming step includes
in the pouch base part knitting step in the index finger pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the index finger knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle, in the middle finger knitting needle group of the first row, that is adjacent to the index finger knitting needle group and corresponds to at least two hooks;
then, a second face of the pouch base part is knitted by means of a knitting needle, in the middle finger knitting needle group, of a second row that faces the knitting needle in the middle finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the index finger knitting needle group;
the thumb pouch-like part forming step includes
in the pouch base part knitting step in the thumb pouch-like part forming step,
a first face of the annular pouch base part is knitted by means of a knitting needle, in the thumb knitting needle group, of a first row that knits one of the front cloth and the rear cloth, as well as a knitting needle which is adjacent to said knitting needle, in the index finger knitting needle group of the first row, that is adjacent to the thumb knitting needle group and corresponds to at least two hooks;
then, a second face of the pouch base part is knitted by means of a knitting needle, in the index finger knitting needle group, of a second row that faces the knitting needle in the index finger knitting needle group that has knitted the first face of the pouch base part, as well as a knitting needle of the second row in the thumb knitting needle group.
In the glove manufactured by the present method for manufacturing a glove, the annular pouch base part is provided consecutively from respective main body parts of the ring finger pouch-like part, the middle finger pouch-like part, the index finger pouch-like part, and the thumb pouch-like part toward a wrist, and a glove in which adjacent pouch-like parts are connected to each other by way of the annular pouch base parts can thus be manufactured. In addition, the pouch base parts of the glove are woven into two stitches respectively on the front and rear sides (four stitches in total of front and rear), among stitches in adjacent pouch-like parts. The pooch-like parts can thus be infallibly connected to each other in both the front cloth and the rear cloth of the pouch base part, effectively preventing formation of a hole in the between-finger part. Furthermore, since the front cloth and the rear cloth of the pouch base part are woven respectively into at least two stitches in the adjacent pouch-like part, the pouch-like parts can be connected to each other more infallibly and formation of a hole in the between-finger part can be prevented more effectively. Moreover, the present method for manufacturing a glove allows easier and more infallible manufacture of a glove compared to the conventional manufacturing method employing the holding bar. In addition, the present method for manufacturing a glove allows easier control of knitting needles compared to the conventional method of knitting the last three round courses in different patterns, providing easy and infallible manufacture using a generally used flat knitting machine. Particularly, the glove manufactured by the present manufacturing method has a simpler structure in the between-finger part compared to a conventional glove manufactured with the last three round courses in different patterns, and does not give an uncomfortable sensation to a wearer, while facilitating uniform distribution of a force applied to the between-finger part thus preventing formation of a hole.
In the present method for manufacturing a glove, it is preferable that the glove is knitted with at least 1.3 gauges. This allows manufacture of a thin glove with superior fit. Furthermore, according to the present method for manufacturing a glove, the between-finger part has the above described structure and formation of a hole in the between-finger part is less likely even with the gauge of at least 13.
Furthermore, a method for manufacturing a coated glove according to the present invention that has been made to solve the abovementioned second problem includes:
the method for manufacturing a glove of the abovementioned configuration; and
a coating layer forming step of forming a coating layer at least in a palm region of a glove manufactured by the method for manufacturing a glove.
In the method for manufacturing a coated glove thus configured, by manufacturing a coated glove using a glove that is resistant to formation of a hole in the between-finger part, defective coating is less likely in the between-finger part.
Moreover, a glove according to the present invention that has been made to solve the abovementioned third problem is characterized by a glove in which a pouch-like part for a trunk and a plurality of pouch-like parts for fingers that corresponds to respective fingers and is provided to protrude from the pouch-like part for a trunk are composed of a front cloth and a rear cloth that are knitted by using a flat knitting machine,
wherein:
the pouch-like part includes a main body part and an annular pouch base part that is provided consecutively from the main body part toward a wrist; and
the pouch base part of at least any one of the pouch-like parts includes
a front face portion that is provided consecutively from the front cloth in the main body part toward a wrist,
a pouch-like part connecting front side portion that is continued from the front face portion in the same course and is provided consecutively from the front cloth of at least two stitches on a second side of the pouch base part of another pouch-like part which is adjacent to a first side of the pouch-like part toward a wrist,
a pouch-like part connecting rear side portion that is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of at least two stitches on a second side of the pouch base part of another pouch-like part which is adjacent to a first side of the pouch-like part toward a wrist, and
a rear face portion that is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of the main body part toward a wrist.
In the glove, the pouch base part of at least any one of the pouch-like parts has the front face portion and the pouch-like part connecting front side portion (front cloth) as well as the rear face portion and the pouch-like part connecting rear side portion (rear cloth), thereby allowing infallible connection between the pouch-like parts both on the front and rear sides and effectively preventing formation of a hole in the between-finger part. In addition, since the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion are woven into at least two stitches in respective adjacent pouch-like part, the pouch-like parts can be connected to each other more infallibly and formation of a hole in the between-finger part can be prevented more effectively. Furthermore, the glove can be manufactured more easily and more infallibly than in the conventional manufacturing method employing the holding bar. Moreover, since the control of the knitting needles can be more easily performed compared to the conventional method that knits the last three round courses in different patterns, the glove can be easily and infallibly manufactured using a generally used flat knitting machine. Especially, the glove has a simpler structure in the between-finger part compared to a glove manufactured by the conventional last three courses in different patterns and does not tend to give an uncomfortable sensation to a wearer, meanwhile a force applied to the between-finger part is distributed uniformly and does not easily form a hole.
In addition, in the glove, it is preferable that the pouch base part has a front and rear cloth connecting part that connects the front cloth and the rear cloth. Since the front cloth and the rear cloth are connected to each other by way of the front and rear cloth connecting part, this can further prevent formation of a hole in the pouch base part.
It is preferable that the front and rear cloth connecting part is provided in a wale direction of the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion. As a result, the front and rear cloth connecting part hinders an anteroposterior stretching force applied to the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion and the front and rear cloth connecting part can effectively prevent formation of a hole in the pouch base part.
Alternatively, a configuration in which the front and rear cloth connecting part is provided more on a fingertip side than the pouch-like part connecting front side portion and the like can be employed; however, it is preferable that the front and rear cloth connecting part is provided more on a wrist side than the front face portion, the pouch-like part connecting front side portion, the pouch-like part connecting rear side portion, and the rear face portion. In other words, in a case in which the front and rear cloth connecting part is provided more on a fingertip side than the pouch-like part connecting front side portion and the like, the front and rear cloth connecting part is exposed to the outer face side in the between-finger part. On the contrary, in a configuration in which the front and rear cloth connecting part is provided more on a wrist side than the pouch-like part connecting front side portion as described above, the front and rear cloth connecting part is positioned more on the inner face side than the pouch-like part connecting front side portion and the like. As a result, when a force in a direction of separating the front cloth and the rear cloth is applied to the wrist side of the between-finger part (for example when a wearer is putting the glove on), the force in a direction of separating the front cloth and the rear cloth tends to be directed more to the front and rear cloth connecting part than to the pouch base part and an anteroposterior separating force is not easily applied to the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion, preventing formation of a hole in the between-finger part more effectively.
In addition, in a case of providing the front and rear cloth connecting part on the wrist side as described above, it is preferable that another front and rear cloth connecting part is provided in the between-finger part between other pair of pouch-like parts, in the same course as the front and rear cloth connecting part. In other words, it is preferable that the glove employs a configuration in which the pouch base parts of at least two pouch-like parts has the front face portion, the pouch-like part connecting front side portion, the pouch-like part connecting rear side portion, the rear face portion, and the front and rear cloth connecting part respectively, and the front and rear cloth connecting parts of the pouch base parts of the at least two pouch-like parts are provided in the same course. As a result, a plurality of front and rear cloth connecting parts can be formed in the same course, control of the knitting needles during manufacture can be easily performed, and the glove can be easily and infallibly manufactured using a generally used flat knitting machine. Furthermore, since a plurality of front and rear cloth connecting parts can be formed in the same course, manufacturing time of the glove can be reduced.
Moreover, it is preferable that the glove is knitted with at least 13 gauges. This can make the glove thinner and superior in fit. Since the glove has the between-finger part configured with the above described structure, a hole is not easily formed in the between-finger part even with at least 13 gauges.
In addition, a coated glove according to the present invention that has been made to solve the abovementioned fourth problem includes:
the glove of the abovementioned configuration; and
a coating layer that is formed at least in a palm region of the glove.
Since the coated glove of the above described configuration is manufactured using a glove that is resistant to formation of a hole in the between-finger part, defective coating is less likely in the between-finger part.
It should be noted that, “a large number of knitting needles are arranged in two rows in a state in which hook sides thereof face each other” indicates that the knitting needles are arranged in two rows, front and rear, in a state in which hook sides thereof face each other, knitting needles on a front side being paired with respective knitting needle on a rear sides, while allowing a case in which the paired knitting needles are laterally (an array direction of the large number of knitting needles on a front side and an array direction of the large number of knitting needles on a rear side) misaligned (for example, misalignment of about a half of an interval between knitting needles which are adjacent to each other in the array direction). In addition, thumb, index finger, middle finger, ring finger and pinky finger indicate respectively anatomical first finger, second finger, third finger, fourth finger, and fifth finger.
As described above, the method for manufacturing a glove allows easy manufacture of a glove which is resistant to formation of a hole in the between-finger part. In addition, the method for manufacturing a coated glove allows easy manufacture of a coated glove that does not cause defective coating in the between-finger part. Furthermore, the glove can be easily manufactured and is resistant to formation of a hole in the between-finger part. Moreover, the coated glove can be easily manufactured and is superior in coat in the between-finger part.
Embodiments of the present invention are described in detail with reference to the drawings as necessary, starting by describing a method for manufacturing a glove according to an embodiment of the present invention.
The method for manufacturing a glove according to the present embodiment is a method of forming a glove having a front cloth and a rear cloth, using a flat knitting machine in which a large number of knitting needles are arranged in two rows, front and rear, substantially parallel, in such a way that front and rear knitting needles face each other.
A conventionally known flat knitting machine can be used as the flat knitting machine. More specifically, the flat knitting machine is provided with front and rear needle beds in a pair, and a large number of knitting needles arranged substantially parallel in the needle beds, the knitting needles being disposed to be protectable and retractable through needle openings on the needle bed. In addition, the knitting needle has a hook with which a knitting yarn can be engaged. In the present embodiment, the knitting needle has a hook in a tip end part thereof. It should be noted that a knitting needle having a latch which can swing to open and close an opening of the hook can be employed.
The knitting needle has a butt which can be engaged with and released from a cam mechanism, and is configured to be projected and retracted through the needle opening as the butt engages with the cam mechanism. In addition, each knitting needle is disposed to be swingable in the needle bed so as to make the butt engaged and released with respect to the cam mechanism.
Furthermore, the flat knitting machine has a control means which controls the knitting needles being projected and retracted through the needle opening. The control means controls: a swing state of the knitting needle; engagement between the butt being provided to project from the knitting needle and the cam mechanism; and projection and retraction of the knitting needle through the needle opening in accordance with a knitting method of each course.
More specifically, the control means is composed of a needle selection drum consisting of: a rotating body having a plurality of grooves along an axial direction on an outer periphery thereof and pins detachably attached to the rotating body. The rotating body is provided to rotate in a circumferential direction according to a pitch of the grooves. The pins have a length in an axial direction corresponding to the arrangement interval of the knitting needles, and are provided to be able to contact respective knitting needles according to a rotation angle of the rotating body. The needle selection drum is designed to swing the knitting needle so as to release the butt from the cam mechanism when the knitting needle contacts the pin, and to swing the knitting needle so as to engage the butt with the cam mechanism when the knitting needle contacts the rotating body without contacting the pin. As a result, desired knitting is realized by attaching the pins to the rotating body according to a knitting method of each course, and the knitting needles to be projected and retracted can be selected as represented by F1 to F53 as well as B1 to B53 in
In the present method for manufacturing a glove, knitting is performed with 26 gauge. It should be noted that the gauge is preferably at least 13 gauge, more preferably at least 20 gauge, and particularly preferably at least 26 gauge. The gauge lower than the above described lower limit may make the resulting glove too heavyweight and poor in fit.
A yarn used in the present method for manufacturing a glove is a yarn composed of wooly nylon and the like. It should be noted that the yarn is not limited to wooly nylon and various types of yarn can be used. For example, the yarn can be composed of polyester and the like. In addition, the yarn of a thickness of at least 11 dtex and no greater than 385 dtex is preferably used, and the yarn of a thickness of at least 33 dtex and no greater than 308 dtex is more preferably used. The thickness of the yarn smaller than the above described lower limit makes handling difficult and may increase the manufacturing cost; and the thickness of the yarn greater than the above described upper limit make the yarn too thick and may hinder knitting with desired gauge.
In the present method for manufacturing a glove, a plurality of knitting needles form knitting needle groups, and the knitting needle groups are sectioned as a plurality of knitting needle groups. In other words, the plurality of knitting needle groups are sectioned at least as: a first knitting needle group which is a plurality of knitting needles for knitting a first pouch-like part; a second knitting needle group which is a plurality of knitting needles, adjacent to the first knitting needle group, for knitting a second pouch-like part; and a third knitting needle group, which is a plurality of knitting needles, adjacent to the second knitting needle group (on an opposite side to the first knitting needle group), for knitting a third pouch-like part.
More specifically, a thumb knitting needle group which is a plurality of knitting needles (63 to 80 in
It should be noted that, in the present embodiment, the ring finger pouch-like part, the middle finger pouch-like part, and the index finger pouch-like part are exemplified as the first pouch-like part, the second pouch-like part, and the third pouch-like part respectively, for the description given hereafter.
In the method for manufacturing a glove of the present embodiment, the pinky finger pouch-like part, the ring finger pouch-like part, the middle finger pouch-like part, the index finger pouch-like part, the three finger trunk pouch-like part, the four finger trunk pouch-like part, the thumb pouch-like part, and the five finger trunk pouch-like part are knitted sequentially, by sequentially performing a pinky finger pouch-like part forming step S100, a ring finger pouch-like part, forming step S200, a middle finger pouch-like part forming step S300, an index finger pouch-like part forming step S400, a front and rear cloth connecting step S500, a three finger trunk pouch-like part forming step S600, a front and rear cloth connecting step S700, a four finger trunk pouch-like part forming step S300, a thumb pouch-like part forming step S900, a front and rear cloth connecting step S1000, and a five finger trunk pouch-like part forming step S1100, which are described in detail hereafter.
The present method for manufacturing a glove, as shown in
In addition, the pinky finger pouch-like part forming step S100 of the present method for manufacturing a glove is a step of knitting the pinky finger pouch-like part as shown in
In addition, the middle finger pouch-like part forming step S300 has a main body part knitting step S310 of knitting the main body part of the middle finger pouch-like part, as shown in
In addition, the middle finger pouch-like part forming step S300 includes a pouch base part knitting step S320 for knitting an annular pouch base part which is provided consecutively from the main body part of the middle finger pouch-like part toward a wrist, connecting the ring finger pouch-like part and the middle finger pouch-like part, after the main body part knitting step S310 (refer to F27 and B27 in
It should be noted that, the number of the pouch-like part connecting knitting needles used in the pouch base part knitting step S320 of the middle finger pouch-like part forming step S300 (the number of hooks) is preferably at least 2 pairs and no greater than 10 pairs (at least 4 hooks and no greater than 21 hooks in total of front and rear), more preferably at least 2 pairs and no greater than 6 pairs (at least 4 hooks and no greater than 13 hooks in total of front and rear), and particularly preferably at least 2 pairs and no greater than 4 pairs (at least 4 hooks and no greater than 9 hooks in total of front and rear). The number of the pouch-like part connecting knitting needles smaller than the above range may result in weaker connection between the middle finger pouch-like part and the ring finger pouch-like part leading to easy formation of a hole in the between-finger part; and the number of the pouch-like part connecting knitting needles greater than the above range may result in the ring finger pouch-like part having a too small inner diameter in a part thereof.
A single course of the pouch base part knitting step S320 is performed in the present embodiment; however, a plurality of courses thereof is also possible. It should be noted that the number of courses of the pouch base part knitting step S320 is preferably no greater than 3 courses and more preferably no greater than 2 courses. The number of courses greater than the above upper limit may result in a too large inclined part due to a difference in the number of courses between the ring finger pouch-like part and the middle finger pouch-like part that may give an uncomfortable sensation to a wearer and may cause defective coating during coating.
In addition, given that the number of courses of the pouch base part knitting step S320 being T1 and the number of gauge being G, it is preferable that the number of courses T1 satisfies the following relationship:
a×T
1
/G<1
It should be noted that the above constant a is preferably at least 6 and no greater than 10 and more preferably at least 7 and no greater than 9. The constant a smaller than the above range increases the number of courses too much, which may give an uncomfortable sensation to a wearer in the between-finger part and may lead to defective coating; and, the constant a exceeding the above range decreases the number of courses too much, which may cause weaker connection between the middle finger pouch-like part and the ring finger pouch-like part, leading to easy formation of a hole in the between-finger part.
Similarly to the middle finger pouch-like part forming step S300, the index finger pouch-like part forming step S400 includes the main body part knitting step S410 of knitting the main body part of the index finger pouch-like part (refer to F28 to F35 and B28 to B35 in
It should be noted that, in the index finger pouch-like part forming step S400, the order of knitting of the front and rear clothes, the number of pouch-like part connecting knitting needles, and the number of courses of the pouch base part knitting step S420 can be modified in various ways, similarly to the case of the middle finger pouch-like part forming step S300 described above.
It should be noted that, in the present embodiment, in addition to the middle finger pouch-like part forming step S300 and the index finger pouch-like part forming step S400 described above, the three finger trunk pouch-like part forming step S600 and the thumb pouch-like part forming step S900 also have respective main body part knitting processes 3610, 3910 and respective pouch base part knitting steps S620, S920 similar to the above.
To explain more specifically, the three finger trunk pouch-like part forming step S600 includes: the main body part knitting step S610 (refer to F38 and B38 in
In addition, the thumb pouch-like part forming step S900 includes: the main body part knitting step S910 (refer to F43 to F50 and B43 to B50 in
It should be noted that, in the three finger trunk pouch-like part forming step S600 and the thumb pouch-like part forming step S900, the order of knitting of the front and rear clothes, the number of pouch-like part connecting knitting needles, and the number of courses of the pouch base part knitting step can be modified in various ways, similarly to the case of the middle finger pouch-like part forming step S300 described above.
The present method for manufacturing a glove also includes the front and rear cloth connecting step S500 of connecting the front cloth and the rear cloth in the between-finger part. The front and rear cloth connecting step S500 is a step of knitting the first front and rear cloth connecting part that connects the front cloth and the rear cloth in the between-finger part between the middle finger pouch-like part and the ring finger pouch-like part (refer to F37 and B37 in
The front and rear cloth connecting step S500, which knits the first and second front and rear cloth connecting parts, takes place after any of the main body part knitting step S310 and the pouch base part knitting step S320 of the middle finger pouch-like part forming step S300, as well as the main body part knitting step S410 and the pouch base part knitting step S420 of the index finger pouch-like part forming step S400. More specifically, the front and rear cloth connecting step S500 is performed subsequent to the pouch base part knitting step S420 of the index finger pouch-like part forming step S400.
Here, the front and rear cloth connecting step S500, which connects the first front and rear cloth connecting part (and the second front and rear cloth connecting part) is performed for half a course in the present embodiment; however, the step can be performed for at least 1 course in a case in which the strength of the front and rear cloth connecting parts is insufficient.
As knitting needles for knitting the first front and rear cloth connecting part in the front and rear cloth connecting step S500, 2 pairs of knitting needles in front and rear among the ring finger knitting needle group, that are adjacent to the middle finger knitting needle group (28 and 29 in
In addition, as knitting needles for knitting the first front and rear cloth connecting part, along with the pouch-like part connecting knitting needles (28 and 29 in
Here, among the first front and rear connecting knitting needles, the first front and rear connecting knitting needles which are positioned on a side to the ring finger pouch-like part (26 and 27 in
In addition, among the first front and rear connecting knitting needles, the first front and rear connecting knitting needles which are positioned on a side to the middle finger pouch-like part (30 and 31 in
It should be noted that, the number (hook number (total of those on a side to the ring finger pouch-like part and those on a side to the middle finger pouch-like part), of the first front and rear connecting knitting needles (26 and 27, as well as 30 and 31 in
As knitting needles for knitting the second front and rear cloth connecting part in the front and rear cloth connecting step S500, 2 pairs of knitting needles in front and rear among the middle finger knitting needle group, that are adjacent to the index finger knitting needle group (44 and 45 in
In addition, as knitting needles for knitting the second front and rear cloth connecting part, along with the pouch-like part connecting knitting needles (44 and 45 in
Here, among the second front and rear connecting knitting needles, the second front and rear connecting knitting needles which are positioned on a side to the middle finger pouch-like part (42 and 43 in
In addition, among the second front and rear connecting knitting needles, the second front and rear connecting knitting needles which are positioned on a side to the index finger pouch-like part (46 and 47 in
It should be noted that, the number (hook number (total of those on a side to the middle finger pouch-like part and those on a side to the index finger pouch-like part)) of the second front and rear connecting knitting needles (42, 43, 46 and 47 in
In the front and rear cloth connecting step S500 for knitting the first front and rear cloth connecting part and the second front and rear cloth connecting part, in addition to the above described knitting needles, other knitting needles (15 to 25, 32 to 43, and 48 to 62 in
It should be noted that, in the present embodiment, the present method for manufacturing a glove further includes: the front and rear cloth connecting step S700 (refer to F40 and B40 in
The front and rear cloth connecting step S700 for knitting the third front and rear cloth connecting part and the front and rear cloth connecting step S1000 for knitting the fourth front and rear cloth connecting part are performed in different courses.
The front and rear cloth connecting step S700 of knitting the third front and rear cloth connecting part is a step of connecting the front cloth and the rear cloth in the between-finger part between the three finger trunk pouch-like part and the pinky finger pouch-like part, performed after the pouch base part knitting step S620 of the three finger trunk pouch-like part forming step S600. In addition, the front and rear cloth connecting step S1000 of the fourth front and rear cloth connecting part is a step of connecting the front cloth and the rear cloth in the between-finger part between the thumb pouch-like part and the four finger trunk pouch-like part, performed after the pouch base part knitting step S920 of the thumb pouch-like part forming step S900.
It should be noted that, the front and rear cloth connecting step S700 of knitting the third front and rear cloth connecting part and the front and rear cloth connecting step S1000 of knitting the fourth front and rear cloth connecting part are performed for half a course in the present embodiment; however, the step can be performed for at least 1 course in a case in which the strength of the front and rear cloth connecting parts is insufficient.
According to the above described method for manufacturing a glove, a glove is knitted in which a trunk pouch-like part and a plurality of finger pouch-like parts corresponding to respective fingers that is provided protrudingly from the trunk pouch-like part are composed of the front cloth and the rear cloth. More specifically, in the glove, the thumb pouch-like part and the four finger trunk pouch-like part are provided protrudingly from the five finger trunk pouch-like part; the pinky finger pouch-like part and the three finger trunk pouch-like part are provided protrudingly from the four finger trunk pouch-like part; and the index finger pouch-like part, the middle finger pouch-like part, and the ring finger pouch-like part are provided protrudingly from the three finger trunk pouch-like part.
In addition, in the glove, the middle finger pouch-like part has the main body part and the annular pouch base part which is provided consecutively from the main body part toward a wrist. The pouch base part has: the front face portion which is provided consecutively from the front cloth of the main body part toward a wrist; the pouch-like part connecting front side portion which is continued from the front face portion in the same course and is provided consecutively from the front cloth of two stitches of the ring finger pouch-like part toward a wrist; the pouch-like part connecting rear side portion which is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of two stitches of the ring finger pouch-like part toward a wrist; and the rear face portion which is continued from the pouch-like part connecting rear side portion in the same course and is provided consecutively from the rear cloth of the main body part toward a wrist.
Furthermore, in the glove, the index finger pouch-like part has the main body part and the annular pouch base part which is provided consecutively from the main body part toward a wrist. The pouch base part has: the front face portion which is provided consecutively from the front cloth of the main body part toward a wrist; the pouch-like part connecting front side portion which is continued from the front face portion in the same course and is provided consecutively from the front cloth of two stitches of (the front face portion of the pouch base part of) the middle finger poach-like part toward a wrist; the pouch-like part connecting rear side portion which is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of two stitches of (the rear face portion of the pouch base part of) the middle finger pouch-like part toward a wrist; and the rear face portion which is continued from the pouch-like part connecting rear side portion in the same course and is provided consecutively from the rear cloth of the main body part toward a wrist.
Moreover, in the glove, the three finger trunk pouch-like part has the main body part and the annular pouch base part which is provided consecutively from the main body part toward a wrist. The pouch base part of the three finger trunk pouch-like part has: the front face portion which is provided consecutively from the front cloth of the main body part toward a wrist; the pouch-like part connecting front side portion which is continued from the front face portion in the same course and is provided consecutively from the front cloth of two stitches of the pinky finger pouch-like part toward a wrist; the pouch-like part connecting rear side portion which is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of two stitches of the pinky finger pouch-like part toward a wrist; and the rear face portion which is continued from the pouch-like part connecting rear side portion in the same course and is provided consecutively from the rear cloth of the main body part toward a wrist.
Moreover, in the glove, the thumb pouch-like part has the main body part and the annular pouch base part which is provided consecutively from the main body part toward a wrist. The pouch base part of the thumb pouch-like part has: the front face portion which is provided consecutively from the front cloth of the main body part toward a wrist; the pouch-like part connecting front side portion which is continued from the front face portion in the same course and is provided consecutively from the front cloth of two stitches of the four finger trunk pouch-like part toward a wrist; the pouch-like part connecting rear side portion which is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of two stitches of the four finger trunk pouch-like part toward a wrist; and the rear face portion which is continued from the pouch-like part connecting rear side portion in the same course and is provided consecutively from the rear cloth of the main body part toward a wrist. The pouch-like part connecting front side portion and the pouch-like part connecting rear side portion are knitted by the respective pouch-like part connecting knitting needles described above.
It should be noted that the number of stitches in the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion of each of the pouch base parts is not limited to two, and the number of stitches described above in the method for manufacturing a glove can be employed. In addition, with regard to the number of courses for each of the pouch base parts, the number of courses described above in the method for manufacturing a glove can be employed.
In addition, the glove has the front and rear cloth connecting part for connecting the front cloth and the rear cloth in the between-finger part between the pouch-like parts. More specifically, the glove has: the first front and rear cloth connecting part provided in the between-finger part between the middle finger pouch-like part and the ring finger pouch-like part; the second front and rear cloth connecting part provided in the between-finger part between the index finger pouch-like part and the middle finger pouch-like part; the third front and rear cloth connecting part provided in the between-finger part between the ring finger pouch-like part (three finger trunk pouch-like part) and the pinky finger pouch-like part; and the fourth front and rear cloth connecting part provided in the between-finger part between the thumb pouch-like part and the index finger pouch-like part (four finger trunk pouch-like part). Here, the first front and rear cloth connecting part and the second front and rear cloth connecting part are knitted in the same course.
Each of the front and rear cloth connecting parts is provided in a wale direction of the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion in each of the between-finger parts, on the side to the wrist. Each of the front and rear cloth connecting parts is knitted by the respective pouch-like part connecting knitting needles and the respective front and rear connecting knitting needles that are described above. Given this, the front and rear cloth connecting part is provided to be greater in width than the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion. In other words, the front and rear cloth connecting part has a central part which is knitted by the pouch-like part connecting knitting needle and a side part which is adjacent to the central part and knitted by the front and rear connecting knitting needle. Here, the number of stitches in the side part can be the number described in the number of the front and rear connecting knitting needles (hook number) in the method for manufacturing a glove. Furthermore, the number of courses for the front and rear cloth connecting part can be the number of courses described in the front and rear cloth connecting steps S500, S700, and S1000 in the method manufacturing a glove.
Next, a method for manufacturing a coated glove using the glove configured as described above is explained.
The method for manufacturing a coated glove includes a coating layer forming step of forming a coating layer at least in a palm region of the glove. For the coating layer forming step, a conventionally known method can be employed. More specifically, the glove is fitted onto a three dimensional model, the palm region of the glove is immersed in a coating layer forming material, and the coating layer forming material thus applied is dried, thereby forming a coating layer.
The coating layer thus manufactured by the method for manufacturing a coated glove includes the glove configured as described above and the coating layer formed at least in the palm region of the glove.
The present invention configured as described above has the following advantages.
In other words, in the glove, the annular pouch base part is provided consecutively from the main body part of, for example, the middle finger pouch-like part toward a wrist, the annular pouch base part connecting the ring finger pouch-like part and the middle finger pouch-like part. In addition, the pouch base part is woven into two stitches respectively on the front and rear sides (four stitches in total of front and rear) among the stitches of the ring finger pouch-like part, adjacent to the middle finger pouch-like part. The ring finger pouch-like part and the middle finger pouch-like part are thus firmly connected in both the front and the rear sides in the front cloth (the front face portion and the pouch-like part connecting front side portion) and the rear cloth (the rear face portion and the pouch-like part connecting rear side portion), allowing effective prevention of formation of a hole in the between-finger part.
In addition, since the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion are respectively woven into two stitches in the ring finger pouch-like part, the ring finger pouch-like part and the middle finger pouch-like part can be connected more firmly and formation of a hole in the between-finger part can be prevented more effectively.
Furthermore, similar connections are made also in other between-finger parts, effectively preventing formation of a hole in the between-finger parts.
Moreover, in the method for manufacturing a glove, the glove can be manufactured more easily and more infallibly than in the conventional manufacturing method employing the holding bar. In addition, in the method for manufacturing a glove, since the control of the knitting needles can be more easily performed compared to the conventional method that knits the last three round courses in different patterns, the glove can be easily and infallibly manufactured using a flat knitting machine in which knitting needles are controlled by drum pins. Particularly the glove manufactured by the present manufacturing method has a simpler structure in the between-finger part compared to a glove manufactured by the conventional last three courses in different patterns and does not tend to give an uncomfortable sensation to a wearer, meanwhile a force applied to the between-finger part is distributed uniformly and does not easily form a hole.
In addition, since the glove has the first front and rear cloth connecting part that connects the front cloth and the rear cloth in the between-finger part between the middle finger pouch-like part and the ring finger pouch-like part, preventing formation of a hole in the between-finger part. Particularly, the first front and rear cloth connecting part is knitted by using the same knitting needle as the pouch-like part connecting knitting needle for knitting the pouch base part of the middle finger pouch-like part, thus positioning the first front and rear cloth connecting part in a wale direction of the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion. The first front and rear cloth connecting part prevents an anteroposterior separating force from being applied to the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion, preventing formation of a hole in the pouch base part more effectively.
Furthermore, since the first front and rear cloth connecting part is positioned more on a wrist side than the pouch-like part connecting front side portion and the like in the pouch base part of the middle finger pouch-like part, a force in a direction of separating the between-finger part tends to be directed to the front and rear cloth connecting part and the anteroposterior separating force is not easily applied to the pouch-like part connecting front side portion and the pouch-like part connecting rear side portion, preventing formation of a hole in the between-finger part more effectively.
Moreover, since the first front and rear cloth connecting part is knitted in the same course as the second front and rear cloth connecting part in the between-finger part between the index finger pouch-like part and the middle finger pouch-like part, a plurality of front and rear cloth connecting parts can be knitted in the same course, the knitting needles can be controlled easily, and easy and infallible manufacture using a generally used flat knitting machine is possible. In addition, since a plurality of front and rear cloth connecting parts can be knitted in the same course, manufacturing time can be reduced. It should be noted that, in the present invention, it is possible to provide the first front and rear cloth connecting part more on a fingertip side than the pouch-like part connecting front side portion and the like; however, in such a case, there are problems of the first front and rear cloth connecting part being exposed to the outer face side in the between-finger part, and control of the knitting needle being more complex since knitting in the same course as the front and rear cloth connecting parts in other between-finger parts is difficult.
It should be noted that the glove has the second front and rear cloth connecting part, the third front and rear cloth connecting part, and the fourth front and rear cloth connecting part in the respective between-finger parts that are configured similarly to the first front and rear cloth connecting part, and providing the same effect as that of the first front and rear cloth connecting part.
Since the glove is resistant to formation of a hole in the between-finger part as described above, defective coating is less likely in the between-finger part when the coating layer is to be formed while the glove is fitted onto a hand model.
It should be noted that, in addition to the above described modes, the present invention can be carried out in various modified and improved modes.
In other words, a case of forming the three finger trunk pouch-like part has been exemplified and described in the above embodiments; however, the present invention is not limited thereto. For example, a method of sequentially knitting the pinky finger pouch-like part, the ring finger pouch-like part, the middle finger pouch-like part, the index finger pouch-like part, the four finger trunk pouch-like part, the thumb pouch-like part, and the five finger trunk pouch-like part can be employed. Such a method for manufacturing a glove is a manufacturing method substantially the same as the above embodiment, but the ring finger pouch-like part forming step S200 includes: the main body part knitting step S210 of knitting the main body part of the ring finger pouch-like part by means of the ring finger knitting needle group; and a pouch-like part knitting step S220 of knitting the annular pouch base part which is provided consecutively from the main body part of the ring finger pouch-like part toward a wrist and connects the ring finger pouch-like part and the pinky finger pouch-like part by means of the ring finger knitting needle group as well as knitting needles on the front and rear sides, among the pinky finger knitting needle group, that are adjacent to the ring finger knitting needle group. It should be noted that, for the pouch-like part knitting step S220, the same method as the knitting method for other between-finger parts described above can be employed. In addition, after the index finger pouch-like part forming step S400, the four finger trunk pouch-like part forming step S800 takes place without knitting the three finger trunk pouch-like part. Furthermore, in this case, the third front and rear cloth connecting part in the between-finger part between the ring finger pouch-like part and the pinky finger pouch-like part can be knitted in the same course as the first front and rear cloth connecting part and the second front and rear cloth connecting part, as the front and rear cloth connecting step S500, S700, and S1000.
In the method for manufacturing a glove of the above embodiment, a method using a conventionally known flat knitting machine has been described; however, the present invention is not limited thereto. In other words, in the above embodiment, a machine in which knitting needles each having a hook are arranged in respective needle grooves, namely a machine in which a knitting needle corresponds to a hook, has been exemplified and described; however, the present invention is not limited thereto. More specifically, the present method for manufacturing a glove can also be carried out using a flat knitting machine in which a knitting needle with one or more hooks is disposed in each needle groove singly or in combination of, thereby providing a knitting needle guiding structure with at least two hooks integrally operating with respect to a single needle groove (refer to Japanese Unexamined Patent Application Publication No. 2012-12757), and in this case, a single knitting needle corresponds to at least two hooks. In other words, the method for manufacturing a glove of the invention of the present application can also be carried out by using a flat knitting machine in which two hooks integrally operate with respect to a single needle groove. It should be noted that, in this case, a pin in a needle selection drum (rotating body) corresponds to two stitches of a glove. In addition, in a case of using a knitting needle with two hooks, in the pouch base part knitting step, the pouch base part can be knitted by means of the second knitting needle group, as well as at least a pair of knitting needles, in front and rear, among the first knitting needle group, that is adjacent to the second knitting needle group. As a result, a glove can be manufactured in which pouch base part has: the front face portion which is provided consecutively from the front cloth of the main body part toward a wrist; the pouch-like part connecting front side portion which is continued from the front face portion in the same course and is provided consecutively from the front cloth of two stitches on a second side of the pouch base part of another pouch-like part adjacent to one side of said pouch-like part, toward a wrist; the pouch-like part connecting rear side portion which is continued from the pouch-like part connecting front side portion in the same course and is provided consecutively from the rear cloth of two stitches of a second side of the pouch base part of another pouch-like part adjacent to one side of said pouch-like part, toward a wrist; and the rear face portion which is continued from the pouch-like part connecting rear side portion in the same course and is provided consecutively from the rear cloth of the main body part toward a wrist.
In addition, in the above embodiment, a glove in which the pouch-like part connection structure of the above described structure is formed in all between-finger parts has been described; however, the present invention is not limited thereto and a glove in which the pouch-like part connection structure is formed in at least one between-finger part is within a scope intended by the invention of the present application. Nevertheless, it is preferable to form the pouch-like part connection structure in the between-finger part between the ring finger pouch-like part and the middle finger pouch-like part, as well as in the between-finger part between the middle finger pouch-like part and the index finger pouch-like part, thereby allowing proper coating of portions in which coating defect is likely to occur.
Furthermore, in the above embodiment, a glove in which the front and rear cloth connecting part is formed has been described; however, the present invention is not limited thereto. In addition, even in a case of forming the front and rear cloth connecting part, it is not necessary to form in all the between-finger parts as in the above embodiment and it is possible to form the front and rear cloth connecting part only in one between-finger part. Nevertheless, it is preferable to form the front and rear cloth connecting part in the between-finger part between the ring finger pouch-like part and the middle finger pouch-like part, as well as in the between-finger part between the middle finger pouch-like part and the index finger pouch-like part, thereby allowing proper coating of portions in which coating defect is likely to occur.
As described above, the method for manufacturing a glove of the present invention allows easy manufacture of a glove that is resistant to formation of a hole in the between-finger part and therefore is preferably employed for a coated glove, in which a coating layer is formed on a glove, and the like.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-045909 | Mar 2012 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2013/054811 | 2/25/2013 | WO | 00 |
