The present invention relates to a method to manufacture a steel part from steel sheet having a high hole expansion ratio during warm workability.
To manufacture various items such as parts of body structural members and body panels for automotive vehicles, it is known to use sheets made of DP (Dual Phase) steels or TRIP (Transformation Induced Plasticity) steels.
The strength of the cut-edge of TRIP steels is highly dependent on the stability of the residual austenite. Indeed, the unstable austenite can be destabilized into martensite when the part is cut, thus becoming a potential site of initiation of damage. To limit this effect, new high strength steels and method are continuously developed by the steelmaking industry, to obtain steel part with improved yield and tensile strengths, good ductility and formability, and more specifically a good stretch flangeability.
The publication WO2017131052 discloses a warm-workable high-strength steel sheet having superior warm workability and residual ductility after warm working. The elongation of this annealed steel sheet at a temperature of 150° C. is higher than 27%. To achieve such property, the carbon content in austenite has to be controlled under 0.4 wt. %, which is a particular constraint. Indeed, to ensure this low carbon level in retained austenite, the cooling of the annealed steel sheet has to be controlled and performed in two steps: one cooling up to 500° C. at an average cooling rate of 50° C./s, with a holding step at this temperature for example galvanizing and one cooling step from Ms to room temperature at an average rate of cooling not less than 10° C./s. Moreover, no information is given regarding the stretch flangeability which is a key feature for the manufacture of steel parts.
The purpose of the invention therefore is to solve the above-mentioned problem and to provide a method easily processable on conventional process routes to obtain a steel part from a steel having a high hole expansion ratio above or equal to 25% during warm workability
It is an object of the present invention to provide a process for manufacturing a steel part, comprising the following successive steps:
Hereinafter, the term “warm cutting” refers to the part of the process where the steel blank is heated before to be punched or sheared.
Hereinafter, the term “room temperature” refers to a temperature of 20° C.
The composition of the steel according to the invention will now be described, the content being expressed in weight percent.
Hereinafter, Ae1 designates the equilibrium transformation temperature below which austenite is completely unstable, Ae3 designates the equilibrium transformation temperature above which austenite is completely stable, and Ms designates the martensite start temperature, i.e. the temperature at which the austenite begins to transform into martensite upon cooling. These temperatures can be calculated from a formula based on the weight percent of the corresponding elements:
According to the invention the carbon content is comprised from 0.05% to 0.25%. Above 0.25% of carbon, the amount of carbon in austenite is higher than the targeted value, annihilating the positive effect of warm cutting. Moreover, the weldability of the steel sheet may be reduced. If the carbon content is lower than 0.05%, the retained austenite fraction is not stabilized enough to obtain a sufficient elongation at room temperature. In a preferred embodiment of the invention, the carbon content is comprised from 0.05% to 0.2%. More preferably, the carbon content is comprised from 0.1% to 0.2%.
The manganese content is comprised from 3.5% to 8% to obtain sufficient elongation with the stabilization of the austenite. Above 8% of addition, the risk of central segregation increases to the detriment of ductility of the steel sheet and steel part. Below 3.5%, the final structure comprises an insufficient retained austenite fraction, so that the desired ductility is not achieved. Preferably, the manganese content is comprised from 3.5% to 7%. More preferably, the manganese content is comprised from 3.5% to 5%.
According to the invention, the silicon content is comprised from 0.1% to 2% to stabilize a sufficient amount of retained austenite. Above 2%, silicon oxides form at the surface, which impairs the coatability of the steel. In a preferred embodiment of the invention, the silicon content is comprised from 0.3% to 1.5%.
According to the invention the aluminium content is comprised from 0.01% to 3%, as aluminium is a very effective element for deoxidizing the steel in the liquid phase during elaboration and increasing the annealing process window. The aluminium content can be added up to 3% maximum, to avoid the occurrence of inclusions and to avoid oxidation problems.
Optionally some elements can be added to the composition of the steel according to the invention.
Chromium can optionally be added up to 0.5%. Above 0.5%, a saturation effect is noted, and adding chromium is both useless and expensive.
Molybdenum can optionally be added up to 0.25% in order to increase toughness. Above 0.25%, the addition of molybdenum is costly and ineffective in view of the properties which are required.
The remainder of the composition of the steel is iron and impurities resulting from the smelting. In this respect, P, S and N at least are considered as residual elements which are unavoidable impurities. Their content below or equal to 0.010% for S, below or equal to 0.020% for P and below or equal to 0.008% for N.
The microstructure of steel sheet according to the invention will now be described. The steel sheet has a microstructure consisting of, in surface fraction, from 10% to 50% of retained austenite, 50% or more of the sum of ferrite, bainite and tempered martensite, less than 5% of fresh martensite, less than 2% of carbides, a carbon [C]A content in austenite strictly more than 0.4% and strictly less than 0.7%, and with the weight percent of nitrogen % N, silicon % Si, manganese % Mn, chromium % Cr, nickel % Ni, copper % Cu, molybdenum % Mo and carbon in austenite [C]A, are such that Md30 is comprised from 200° C. to 350° C., Md30 being defined as
The microstructure of steel sheet comprises from 10% to 50% of retained austenite, to ensure high ductility of the steel at room temperature.
The carbon content in austenite is strictly higher than 0.4% to guarantee stability of austenite, elongation higher than 10% at room temperature and to ensure that the steel part can reach the targeted hole expansion ratio. Above 0.7%, the austenite is too much stabilized and the warm cutting of the steel blank has no effect on hole expansion ratio. This carbon content is measured before warm cutting, with XRD diffraction.
The microstructure of the steel sheet comprises 50% or more of the sum of ferrite, bainite and tempered martensite. The ferrite is formed during the soaking of the steel sheet.
In the preferred embodiment of the invention wherein the provided steel sheet is a cold rolled steel sheet undergoing a cooling and partitioning process, the tempered martensite is formed during the partitioning of the cold rolled steel sheet. In the preferred embodiment of the invention wherein the provided steel sheet is a hot rolled steel sheet, the tempered martensite is self tempered martensite, which is formed during the cooling above Ms of the hot rolled steel sheet.
If the sum of ferrite, bainite and tempered martensite fraction is lower than 50%, the elongation does not reach 10% at room temperature.
The microstructure of the steel sheet comprises less than 5% of fresh martensite. Above 5%, fresh martensite reduces the toughness of the steel sheet.
Fresh martensite is formed during the cooling to room temperature of the steel sheet.
Moreover, the microstructure of the steel sheet of the invention comprises less than 2% of carbides.
The weight percent of nitrogen % N, silicon % Si, manganese % Mn, chromium % Cr, nickel % Ni, copper % Cu, molybdenum % Mo and carbon in austenite [C]A, are such that Md30 is comprised from 200° C. to 350° C. This Md30 temperature corresponds to the temperature from which 50% of retained austenite is transformed into martensite after a deformation of 30%.
The steel part according to the invention can be produced by any appropriate manufacturing method and the man skilled in the art can define one. It is however preferred to use the method according to the invention comprising the following steps:
A steel sheet having aforementioned composition and microstructure is provided and cut to a predetermined shape, so as to obtain a steel blank.
The steel blank is then heated to a temperature Twarm comprised from (Md30−150° C.) to (Md30-50° C.) to obtain a heat-treated steel blank, and punch or shear at the said Twarm temperature, before being formed at the said Twarm temperature to obtain a steel part. Above (Md30-50° C.), the austenite is too stable to obtain an improvement in hole expansion ratio. Below (Md30-150) austenite is destabilized in martensite and becomes a potential site of initiation of damage, leading to a low hole expansion ratio.
In a preferred embodiment of the invention, the steel sheet provided to manufacture the steel part is produced by the following successive step:
A steel slab having a composition described above is hot rolled to obtain a hot rolled steel sheet. The hot rolled steel sheet is then coiled to a temperature Tcoil comprised from 200° C. to 700° C. After the coiling, the sheet can be pickled to remove oxidation.
The hot rolled steel sheet is then annealed to an annealing temperature THBA comprised from 500° C. to 680° C. to obtain a hot rolled and annealed steel sheet. This annealing leads to steel softening and stability of austenite after final annealing thanks to carbon and manganese concentration in carbides or austenite.
The hot rolled and annealed steel sheet is then cold rolled to obtain a cold rolled steel sheet. The cold-rolling reduction ratio is preferably comprised between 20% and 80%. Below 20%, the recrystallization during subsequent heat-treatment is not favored, which may impair the ductility of the steel sheet. Above 80%, there is a risk of edge cracking during cold rolling.
The cold rolled steel sheet is then heated to a temperature Tsoak above or equal to 680° C. and below a temperature T1, T1 being a temperature above which more than 5% martensite is formed after cooling, and maintained at said soaking temperature Tsoak for a soaking time tsoak less than 500s, in order to keep fine retained austenite grain size and consequently, high strength and ductility.
The heat-treated steel sheet is then cooled to room temperature, in order to obtain a steel sheet with microstructure described above.
In an other preferred embodiment of the invention, the steel sheet provided to manufacture the steel part is produced by the following successive step:
A steel slab having a composition described above is hot rolled to obtain a hot rolled steel sheet. The hot rolled steel sheet is then coiled to a temperature Tcoil comprised from 200° C. to 700° C. After the coiling, the sheet can be pickled to remove oxidation.
The hot rolled steel sheet is then annealed to an annealing temperature THBA comprised from 500° C. to 680° C. to obtain a hot rolled and annealed steel sheet. This annealing leads to steel softening and help to stabilize austenite during final annealing thanks to high carbon and manganese concentration in carbides or austenite.
The hot rolled and annealed steel sheet is then cold rolled to obtain a cold rolled steel sheet. The cold-rolling reduction ratio is preferably comprised between 20% and 80%. Below 20%, the recrystallization during subsequent heat-treatment is not favored, which may impair the ductility of the steel sheet. Above 80%, there is a risk of edge cracking during cold rolling.
The cold rolled steel sheet is then heated to a temperature Tsoak above or equal to 780° C. and maintained at said soaking temperature Tsoak for a soaking time tsoak less than 500s, in order to keep fine retained austenite grain size and consequently, high ductility.
The heat-treated steel sheet is then cooled to a temperature TQ comprised from 20° C. to (Ms−50° C.) and heated to a partitioning temperature TP comprised from 150° C. to 550° C., and maintained at said partitioning temperature TP for a partitioning time tP comprised from 1 s to 1800s. The heat-treated steel sheet is then cooled to room temperature, in order to obtain a steel sheet with microstructure described above.
In an other preferred embodiment, the steel sheet provided to manufacture the steel part is produced by the following successive step:
A steel slab having a composition described above is hot rolled to obtain a hot rolled steel sheet. The hot rolled steel sheet is then coiled to a temperature Tcoil comprised from 200° C. to 700° C., before to be cooled to room temperature.
According to the invention, the hole expansion ratio of the heat-treated steel HERTwarm heated to Twarm, and the hole expansion ratio of the steel at 20° C. HER20 ° C., are such that (HERTwarm-HER20 ° C.)/HER20 ° C. is above or equal to 50%.
Preferably, the hole expansion ratio of the heat-treated steel HER150 ° C. heated to Twarm of 150° C., and the hole expansion ratio of the steel at 20° C. HER20 ° C., are such that (HER150 ° C.-HER20 ° C.)/HER20 ° C. is above or equal to 50%.
HER are measured according to ISO 16630.
According to the invention, the steel has elongation El at room temperature above or equal to 10%. El is measured according to ISO standard ISO 6892-1.
In a preferred embodiment of the invention, the steel has HER20 ° C. above or equal to 10%. In an other preferred embodiment of the invention, the heat-treated steel has HER150 ° C. above or equal to 25%.
3 grades, whose compositions are gathered in table 1, were cast in semi-products and processed into steel sheets.
The tested compositions are gathered in the following table wherein the element contents are expressed in weight percent.
C
0.37
1.93
Steel semi-products, as cast, were reheated at 1200° C., hot rolled and then coiled at 450° C. The hot rolled steel sheets are then heated to a temperature THBA comprised from 500° C. to 680° C. and maintained at said temperature for a holding time tHBA. The hot rolled and heat-treated steel sheet are then cold rolled with a reduction rate of 50%, before to be heated to a soaking temperature Tsoak and maintained at said temperature for a holding time tsoak. In trials 3 and 4, the heat-treated steel sheets are quenched under Ms-50° C., before to be heated to a partitioning temperature T and maintained at said T temperature for a holding time tP.
The steel sheets are then cooled to room temperature. The following specific conditions to obtain the heat-treated steel sheets were applied:
4
C
5
770
The steel sheets were analyzed, and the corresponding microstructure are gathered in table 3.
The microstructure of the steel sheet was determined:
4
0.89
5
29
0.29
352
[C]A corresponds to the amount of carbon in austenite, in weight percent. It is measured with X-rays diffraction.
The surface fractions of phases in the microstructure are determined through the following method: a specimen is cut from the steel sheet, polished and etched with a reagent known per se, to reveal the microstructure. The section is afterwards examined through scanning electron microscope, for example with a Scanning Electron Microscope with a Field Emission Gun (“FEG-SEM”) at a magnification greater than 5000×, in secondary electron mode.
The determination of the surface fraction of ferrite is performed thanks to SEM observations after Nital or Picral/Nital reagent etching.
The determination of the volume fraction of retained austenite is performed thanks to X-ray diffraction.
The determination of the type of martensite can be done and quantified thanks to a Scanning Electron Microscope.
The percentage of carbides is determined thanks to a section of sheet examined through Scanning Electron Microscope with a Field Emission Gun (“FEG-SEM”) and image analysis at a magnification greater than 15000×.
The steel sheets were then cut to obtain a steel blank. The steel blanks were analyzed at room temperature (20° C.) and the corresponding mechanical properties are gathered in table 4.
The steel blanks were then reheated to a temperature Twarm of 150° C. before to be punched or sheared at said Twarm temperature.
The heat-treated steel blanks were analyzed, and the corresponding mechanical properties are gathered in table 4.
4
5
In the trials 1-3 compositions and manufacturing conditions correspond to the invention. Thus, the desired properties are obtained. The effect of the warm cutting of the steel blank is in particular highlighted by the increase of hole expansion ratio HER150 ° C. at 150° C. in comparison to HER20 ° C. the hole expansion ratio at room temperature.
In trial 4, the carbon content of the steel sheet is too high, leading to a high carbon content in austenite. This implies that austenite is stabilized, annihilating effect of warm cutting on hole expansion ratio.
In trial 5, the steel is annealed at a higher temperature compared to trials 1 and 2. High amount of austenite is thus formed with a low carbon content inside, and so less stable than in trials 1 and 2. This austenite is thus transformed in fresh martensite during the cooling and warm cutting. This amount of fresh martensite leads to an elongation of the steel part at room temperature lower than 10%.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/056448 | 7/16/2021 | WO |