The embodiments discussed herein are related to a method for manufacturing a photoelectric conversion element and a photoelectric conversion element.
Attention has been paid to a technique in which a photoelectric conversion element including a so-called bulk heterojunction organic thin film as a photoelectric conversion layer is formed as an organic solar cell. In this technique, the photoelectric conversion element includes a transparent electrode, a hole injection layer provided on the transparent electrode, a bulk heterojunction photoelectric conversion layer provided on the hole injection layer, and a metal electrode composed of a metal, such as aluminum, provided on the photoelectric conversion layer.
The bulk heterojunction photoelectric conversion layer is an organic thin film formed in combination of a p-type organic semiconductor polymer and an n-type organic semiconductor such as a fullerene. In addition, the bulk heterojunction photoelectric conversion layer is formed by applying on an underlayer a mixed liquid containing a p-type organic semiconductor polymer and an n-type organic semiconductor, such as a fullerene, followed by drying.
In a step of drying the mixed liquid, the p-type organic semiconductor polymer and the n-type organic semiconductor, such as a fullerene, are spontaneously aggregated and phase-separated, and after the drying, small regions of the p-type organic semiconductor polymer and small regions of the n-type organic semiconductor are formed adjacent to each other. Accordingly, in the photoelectric conversion layer thus formed, a pn junction having a large specific area is formed (U.S. Pat. No. 5,331,183).
The hole injection layer is provide between the bulk heterojunction photoelectric conversion layer and the transparent electrode and enables electrons or holes to be easily given and received. As the hole injection layer, a polyethylenedioxythiophene (PEDOT), which is one type of polythiophene, doped with a poly(styrene sulfonic acid) (PSS), which is an acid having no oxidizing ability, has been used in general (C. J. Brabec, S. E. Sgaheen, T. Fromherz, F. Padinger, J. C. Hummelen, A. Dhanabalan, R. A. J. Janssen, N. S. Sariciftci: Synthetic Metals 121, 1517-1520 (2001)).
In the bulk heterojunction organic film solar cell as described above, when the aggregated n-type organic semiconductor fills gaps among the aggregated p-type organic semiconductor polymer in the photoelectric conversion layer, the aggregated n-type organic semiconductor and the hole injection layer come into contact with each other. As a result, holes in the hole injection layer and electrons generated in the n-type organic semiconductor are recombined with each other, so that a leak current is generated. Accordingly, when the light receiving quantity is decreased, and the number of carriers is decreased, the leak current is relatively increased, so that an open voltage Voc and a fill factor FF of the organic solar cell may be decreased in some cases.
In addition, carrier (hole or electron) conduction between the aggregated semiconductor polymer grains is carried out by carrier hopping performed at contact points between the aggregated identical semiconductor polymer grains. In the case described above, in the photoelectric conversion layer, although the specific surface area of the pn junction formed by the p-type organic semiconductor polymer and the n-type organic semiconductor is increased, the contact point area between the identical semiconductor polymer grains is decreased, so that the series resistance of the bulk heterojunction organic film solar cell is increased.
Hence, when the light receiving quantity is decreased, and the concentration of carriers to be generated is decreased, if the series resistance is high, a short-circuit current density and the fill factor may be decreased in some cases.
According to aspects of the invention, there are provided a method for manufacturing a photoelectric conversion element which has a high open voltage Voc or fill factor FF in a low light quantity region and which includes a photoelectric conversion layer composed of an organic thin film, and a photoelectric conversion element.
According to an aspect of the invention, A method for manufacturing a photoelectric conversion element includes: forming a hole injection layer by applying a solvent containing a first p-type organic semiconductor and an oxidant capable of oxidizing the first p-type organic semiconductor on a transparent substrate and a transparent electrode provided on the transparent substrate and by removing the solvent by drying to oxidize the first p-type organic semiconductor with the oxidant; forming a photoelectric conversion layer by applying a solvent containing an n-type organic semiconductor and a second p-type organic semiconductor on the hole injection layer and by removing the solvent by drying; and forming a metal electrode using a metal layer on the photoelectric conversion layer.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
Hereinafter, embodiments will be described.
Incidentally, the underlayer 35 formed of the poly(3-hexylthiophene) (P3HT) 60 and the ferric chloride (FeCl3) 70 has a low transparency as compared to that of an underlayer of a common photoelectric conversion element formed from a PEDOT (polyethylenedioxythiophene) and a PSS (poly(styrene sulfonic acid)). Hence, when the underlayer 35 formed of the poly(3-hexylthiophene) (P3HT) 60 and the ferric chloride (FeCl3) 70 is used as a hole injection layer 30, the film thickness of the underlayer 35 is preferably approximately 10 nm or less so that incident light is not absorbed.
Accordingly, a photoelectric conversion element 100 is an organic thin film photoelectric conversion element including the ITO (transparent electrode) 40, the hole injection layer 30 provided on the ITO (transparent electrode) 40 and containing the oxidant and the p-type organic semiconductor polymer (poly(3-hexylthiophene) (P3HT) 60), and the photoelectric conversion layer 20 provided on the hole injection layer 30 and containing the n-type organic semiconductor and the p-type organic semiconductor polymer (poly(3-hexylthiophene) (P3HT) 60) at least having the identical main chain to that of the p-type organic semiconductor polymer (poly(3-hexylthiophene) (P3HT) 60) contained in the hole injection layer 30. In addition, the oxidant is an oxidant of capable of placing the p-type organic semiconductor polymer (poly(3-hexylthiophene) (P3HT) 60) in an electron deficient state by oxidation.
In addition, a method for manufacturing the organic thin film photoelectric conversion element described above includes forming a thin film using the o-dichlorobenzene solution containing a poly(3-hexylthiophene) (P3HT) 60 and PCBM 50 after the formation of the hole injection layer 30 containing the oxidant and the p-type organic semiconductor on the ITO (transparent electrode) 40.
Accordingly, as described with reference to
Concomitant with the above aggregation, since the poly(3-hexylthiophene) (P3HT) 60 is also aggregated at the interface between the hole injection layer 30 and the photoelectric conversion layer 20, an area in which the n-type organic semiconductor in the photoelectric conversion layer 20 comes into contact with the p-type organic semiconductor in the hole injection layer 30 is decreased. As a result, a leak current generated by recombination between holes inside the hole injection layer 30 and electrons generated from the n-type organic semiconductor is decreased. Hence, even when the light receiving quantity is decreased, and the number of carriers is decreased, since the leak current in the organic solar cell is decreased, the open voltage Voc and the fill factor FF of the organic solar cell are improved.
Incidentally, as described with reference to
A photoelectric conversion element 100 of Example 1 was formed by the following process. First, on a glass substrate provided with an ITO 40 having a film thickness of 200 nm as a transparent electrode, an o-dichlorobenzene solution containing a poly(3-hexylthiophene) 60 (P3HT, manufactured by ALDRICH Corp., average molecular weight: 87,000, regioregular type) at a concentration of 0.1 percent by weight was applied by spin coating. An isopropyl alcohol solution of ferric chloride at a concentration of 0.2 percent by weight was applied on an obtained thin film of the poly(3-hexylthiophene) (P3HT) 60, and an annealing treatment was then performed at 150° C., so that a hole injection layer 30 formed of a ferric chloride-doped poly(3-hexylthiophene) (P3HT) and having a thickness of 5 nm was obtained. After the surface of the hole injection layer 30 was washed with isopropyl alcohol and was then dried, an o-dichlorobenzene solution containing a poly(3-hexylthiophene) (P3HT) 60 and PCBM 50 at a weight ratio of 1:1, each concentration thereof being 1 percent by weight, was applied on the surface of the hole injection layer 30 by spin coating. After a solvent was removed by evaporation, an aluminum upper electrode film having a thickness of 150 nm was formed by deposition, and an annealing treatment was performed at 170° C. for 5 minutes. The film thickness of an obtained photoelectric conversion layer 20 containing the poly(3-hexylthiophene) (P3HT) 60 and the PCBM 50 was 100 nm.
In addition,
A photoelectric conversion element 200 of Example 2 was a photoelectric conversion element as described below. First, the p-type semiconductor polymer used for the hole injection layer 30 in Example 1 was changed from the poly(3-hexylthiophene) (P3HT) 60 to a poly(3-hexyloxythiophene). A photoelectric conversion layer 20 having a thickness of 100 nm was formed using methods and conditions similar to those of Example 1 to contain a poly(3-hexylthiophene) (P3HT) 60 and PCBM 50 at a weight ratio of 1:1.
In addition,
A photoelectric conversion element of Comparative Example was a photoelectric conversion element as described below. In the photoelectric conversion element of Comparative Example, as materials forming a hole injection layer, common materials, a PEDOT (polyethylenedioxythiophene) and a PSS (poly(styrene sulfonic acid)), were used. That is, the hole injection layer (film thickness: 40 nm) of Comparative Example contained a PEDOT (polyethylenedioxythiophene) and a PSS (poly(styrene sulfonic acid)) instead of the poly(3-hexylthiophene) (P3HT) 60 and the ferric chloride (FeCl3) used in Example 1. In addition, a photoelectric conversion layer having a thickness of 100 nm was formed using methods and conditions similar to those of Example 1 to contain a poly(3-hexylthiophene) (P3HT) 60 and PCBM 50 at a weight ratio of 1:1.
In addition,
In addition, according to the I-V graph of
In this example, the open-circuit voltage Voc is a voltage at a current density of zero. The short-circuit current density Jsc is a current density at a bias voltage of zero. The fill factor FF is a ratio of the maximum output to the product of the open-circuit voltage Voc and the short-circuit current density Jsc in the I-V graph. Hence, the photoelectric conversion efficiency is obtained by the open-circuit voltage Voc×short-circuit current density Jsc×fill factor FF/irradiance of incident light.
In addition, according to the I-V graph of
In addition, according to the I-V graph of
The series resistance Rs of the photoelectric conversion element 100 of Example 1 was decreased to 1/15 of that of the photoelectric conversion element of Comparative Example. The parallel resistance Rsh of the photoelectric conversion element 100 of Example 1 was improved by approximately seven times that of the photoelectric conversion element of Comparative Example. The open voltage-circuit Voc of the photoelectric conversion element 100 of Example 1 was improved by approximately 1.15 times that of the photoelectric conversion element of Comparative Example. The fill factor FF of the photoelectric conversion element 100 of Example 1 was improved by approximately 1.54 times that of the photoelectric conversion element of Comparative Example. The conversion efficiency of the photoelectric conversion element 100 of Example 1 was improved by approximately 1.54 times that of the photoelectric conversion element of Comparative Example.
In the cross-sectional photo, it is believed that a bright area indicates a low-density poly(3-hexylthiophene) (P3HT) 60. In this photo, the bright area has a pillar shape projecting from the hole injection layer 30. Hence, it is construed that in the photoelectric conversion layer 20 of Example 1, the poly(3-hexylthiophene) (P3HT) 60 is aggregated in a pillar-shaped region projecting from the hole injection layer 30. That is, it is construed that the poly(3-hexylthiophene) (P3HT) 60 is aggregated at the interface between the hole injection layer 30 and the photoelectric conversion layer 20. As a result, the contact between the PCBM 50 in the photoelectric conversion layer 20 and the poly(3-hexylthiophene) (P3HT) 60 in the hole injection layer 30 is suppressed. Accordingly, the leak current at the interface between the hole injection layer 30 and the photoelectric conversion layer 20 is reduced.
A photoelectric conversion element which has a high open-circuit voltage Voc or fill factor FF in a low light quantity region and which includes a photoelectric conversion layer formed from an organic thin film can be provided.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
This is a continuation of Application PCT/JP2011/001759, filed on Mar. 25, 2011, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2011/001759 | Mar 2011 | US |
Child | 13946126 | US |