The present application claims priority to Korean Patent Application No. 10-2022-0093525, filed Jul. 27, 2022, the entire contents of which is incorporated herein for all purposes by this reference.
This invention was made with Korean government support under “Mid-Career Researcher Program (MSIT)” awarded by Ministry of Science and ICT, and National Research Foundation of Korea.
The present disclosure relates to a method for manufacturing a porous carbon surface with improved superhydrophobicity and durability and to a method for manufacturing a porous carbon surface with further improved superhydrophobicity and durability of a substrate coated with carbon nanoparticles on the surface using a vapor treatment process.
Porous carbon surface fabrication technology can be widely applied to solar electrodes or oil-water separation industries, and the most important indicators for evaluating such porous carbon surfaces are superhydrophobicity and durability. A superhydrophobic surface means that the contact angle of the surface with water droplets is 150° or more, and a superhydrophobic surface allows water droplets to roll off from the surface at an inclination of 10° or less. These surfaces have extreme water repellency and very low contact angle hysteresis because the actual solid surface and water contact area are very small.
Since only a physical bond exists on a general carbon surface, it is difficult to control damage and peeling, and there is a need to develop a technology that effectively improves the damage. Conventional carbon surface manufacturing methods use carbon-based materials such as carbon nanotubes, graphene, etc., but this method is difficult to use industrially due to high prices, mass production limitations, and complicated process. In order to solve the above problems, a method of manufacturing a carbon surface using candle soot has been reported. The method using candle soot has advantages such as a simple process, low manufacturing cost, excellent heat resistance, anti-corrosion performance, and easy extraction of materials. However, this method also has a limitation in that durability is not good, and a technology capable of supplementing this problem is required.
Accordingly, these inventors confirmed that a porous micro-nanostructure agglomeration could be formed through a vapor treatment process while studying a method to further improve durability and superhydrophobic properties while maintaining the existing advantages of a substrate coated with carbon nanoparticles through paraffin coating and incomplete combustion.
Therefore, this disclosure is to provide a method of manufacturing porous carbon surfaces with improved superhydrophobicity and durability, including treating a substrate on which carbon nanoparticles are coated on the surface with a vapor of water, an organic solvent, or a mixture thereof through paraffin coating and incomplete combustion.
In order to achieve the above objective, the present disclosure provides a method of manufacturing a porous carbon surface with improved superhydrophobicity and durability, including treating a substrate on which carbon nanoparticles are coated on the surface with a vapor of water, an organic solvent, or a mixture thereof through paraffin coating and incomplete combustion.
In addition, the present disclosure provides a substrate including a porous carbon surface with enhanced superhydrophobicity and durability manufactured by the above manufacturing method.
According to the present disclosure, by agglomerating nano-sized carbon particles into a micro-nano composite structure through a simple process of treating a vapor of water, an organic solvent, or a mixture thereof, a porous carbon surface with improved superhydrophobicity and durability with low surface energy and high roughness and a substrate including the porous carbon surface can be manufactured. This process can be efficiently used in mass production processes in various industrial fields that can utilize porous carbon surfaces because the manufacturing process is simple and inexpensive.
The present disclosure relates to a method for manufacturing a porous carbon surface having enhanced superhydrophobicity and durability, including treating a substrate on which carbon nanoparticles are coated on the surface with a vapor of water, an organic solvent, or a mixture thereof through paraffin coating and incomplete combustion and relates to a substrate including the porous carbon surface manufactured by the method.
According to the manufacturing method of the present disclosure, nano-sized carbon particles are agglomerated in a micro-nano composite structure, thereby manufacturing a porous carbon surface having low surface energy and high roughness and a substrate including the same.
Hereinafter, the present disclosure will be described in detail.
The present disclosure provides a method of manufacturing a porous carbon surface with improved superhydrophobicity and durability, including treating a substrate on which carbon nanoparticles are coated on the surface with a vapor of water, an organic solvent, or a mixture thereof through paraffin coating and incomplete combustion.
The substrate on which carbon nanoparticles are coated on the surface through paraffin coating and incomplete combustion refers to a substrate on which carbon nanoparticles having hydrophobic properties generated through incomplete combustion, commonly referred to as soot, are fixed.
Soot particles produced through incomplete combustion have a simple and inexpensive manufacturing process but have a disadvantage in that they have a very low resistance to water because only physical bonds are formed between carbon nanoparticles. The substrate coated with carbon nanoparticles on the surface through paraffin coating and incomplete combustion is a substrate with relatively high superhydrophobic properties compared to a substrate in which only soot particles are fixed on the substrate. Specifically, compared to a substrate coated with porous carbon nanoparticles only through incomplete combustion without a paraffin wax pretreatment process, nano-sized soot particles are relatively fixed stably through paraffin wax coating and incomplete combustion steps.
The present disclosure further includes treating a vapor of water, an organic solvent, or a mixture thereof in order to improve the superhydrophobicity of the “substrate coated with carbon nanoparticles on the surface” through paraffin coating and incomplete combustion and improve durability, which is a disadvantage thereof.
As described above, the additional process of treating a vapor of water, organic solvent, or a mixture thereof enables effective penetration, compared to immersion treatment which is difficult to penetrate into the porous structure of carbon nanoparticles. In addition, the immersion process uniformly compresses the carbon nanoparticles throughout the surface tension during evaporation after penetration, foaming a flat structure as a whole, and reducing surface roughness, which does not induce an effective increase in surface superhydrophobicity. However, when the vapor treatment process of the present disclosure is used, vapor easily penetrates into a porous structure to form condensed droplets on the surface, and carbon nanoparticles in the droplets are agglomerated by surface tension in the process of evaporating the condensed droplets. Therefore, a uniform micro-nano-layer structure similar to droplets condensed on the surface, that is, a surface structure in which craters and protrusions of several micrometer sizes appear repeatedly, can be formed.
Among the vapor of the water, organic solvent, or mixture thereof, the organic solvent may be one selected from the group consisting of lower alcohol having 1 to 4 carbon atoms, methanol, ethanol, butanol, isopropyl alcohol, pentane, hexane, heptane, cyclohexane, toluene, acetone, methyl acetate, methylene chloride, chloroform, ether, petroleum ether, benzene, ethylene glycol, propylene glycol, and butylene glycol, preferably may be a vapor of water, ethanol, or isopropyl alcohol, and more preferably may be a vapor of ethanol. In a preferred embodiment of the present disclosure, a vapor of water and 99% (v/v) or more ethanol were used.
The vapor treatment may be performed at a temperature condition in a range of 4° C. to 30° C., which induces condensation of vapor on the surface of the substrate and may vary depending on the type of vapor selected but may be performed at a temperature condition in a range of 4° C. to 30° C., preferably 4° C. to 25° C., more preferably 4° C. to 15° C.
The temperature condition of the vapor treatment may be adjusted according to the temperature of the substrate and the type of vapor selected. In order to achieve the objectives and effects of the present disclosure, it is preferable to select a temperature at which vapor may be condensed on the surface of the substrate to form droplets. As the amount of vapor condensed on the surface of the substrate increases due to the temperature lower than the boiling point of the selected vapor, large droplets may be formed on the surface of the substrate, and the agglomeration range and the number of nanoparticles may increase.
In particular, porous carbon surfaces manufactured by vapor treatment under low-temperature conditions compared to surfaces manufactured by vapor treatment under high-temperature conditions can form a uniform micro-nano layer structure similar to droplets condensed on the surface, i.e., a surface structure in which craters and projections of several lam sizes appear repeatedly.
The vapor treatment as described above may be performed on the substrate for 5 to 10 minutes.
The vapor treatment of the present disclosure may change the geometric shape of carbon nanoparticles, which is a cause of degradation in durability, into a micro-nanostructure, thereby further improving superhydrophobic properties and durability.
In the present disclosure, the substrate coated with carbon nanoparticles on the surface through the paraffin coating and incomplete combustion may be manufactured through the following processes:
Coating the surface of the substrate with paraffin wax is a pretreatment step for fixing the carbon nanoparticles, and a method used in the art, such as the molten paraffin wax is applied to the surface of the substrate, the substrate is immersed in molten paraffin wax, or rubbing wax on the surface of the substrate, may be used without limitation, and it is preferable to uniformly coat the surface of the substrate.
Scorching the surface of the coated substrate with a flame at 800° C. to 1400° C. to coat the surface with carbon nanoparticles through incomplete combustion is achieved by a process in which a carbon nanoparticle layer generated by incomplete combustion is accumulated on the substrate surface layer, and at the same time, paraffin wax coated by flame evaporates as it passes through the nanoparticle layer. That is, when the substrate is maintained at room temperature again after the process of treating the substrate with a flame of 800° C. to 1400° C., the paraffin wax turns into a solid state again, and the paraffin wax allows the formed nanoparticles to be held more stably on the substrate surface.
In the present disclosure, incomplete combustion may be performed by an incomplete combustion induction method known in the art. For example, it may be performed by placing a paraffin-coated substrate in the middle position of a flame or by reducing the oxygen concentration during combustion, preferably by placing a paraffin-coated substrate in the middle position of a flame at 800° C. to 1400° C. The flame may include, without limitation, a flame capable of applying the above-described temperature to a substrate and inducing incomplete combustion, for example, an alcohol lamp, a torch, or a candle flame, and in a preferred embodiment of the present disclosure, a candle flame is used.
The substrate used in the present disclosure may be glass, plastic, or metal, and an aluminum substrate is used in a preferred embodiment of the present disclosure.
In addition, the present disclosure provides a substrate including a porous carbon surface with enhanced superhydrophobicity and durability manufactured by the above-described manufacturing method.
The substrate, including the porous carbon surface, is a substrate having a porous micro-nano-carbon structure formed on a surface thereof and has low surface energy and high roughness and improved superhydrophobicity and durability compared to a substrate before vapor treatment of water, an organic solvent, or a mixture thereof.
More specifically, the porous carbon surface may exhibit a contact angle of 150 ° or more and maintain a contact angle of 110 °, preferably 120 ° or more, even in an external stimulus.
Redundant content is omitted in consideration of the complexity of the present specification, and terms not otherwise defined herein have meanings commonly used in the technical field to which the present disclosure belongs.
Hereinafter, the present disclosure will be described in detail with reference to embodiments. However, the examples described below are provided only to aid understanding of the present disclosure and thus should not be construed as limiting to the scope of the present disclosure.
A porous carbon surface fabrication with enhanced durability was performed using candle soot. In order to compensate for the disadvantages of the existing porous carbon surface using candle soot, a vapor treatment process was added. First, an aluminum substrate (0.2 mm) cut to a size of 2 cm×2 cm was prepared, and paraffin wax was coated on the surface. The substrate coated with paraffin wax was brought into contact with an inner flame of a candle at 800° C. to 1400° C., and the surface was scorched for 1 minute to induce incomplete combustion. Carbon nanoparticles were deposited on the surface of the substrate through the scorching process, and a superhydrophobic coating layer was prepared.
In the present disclosure, in order to increase the durability of the substrate coated with carbon nanoparticles manufactured through such a process, the substrate of the present disclosure was immersed in DI water or 99.5% ethanol (ethyl alcohol, ACS agent, 9999.5% (v/v)) or DI water vapor or ethanol vapor was treated on the manufactured substrate (hereinafter, an additional treatment process) to evaluate the change of the carbon surface contact angle and the porous surface durability. A dust-free paper was laid on the petri dish, and 2 ml of ethanol was poured to allow ethanol evaporation to proceed stably. An aluminum substrate coated with carbon soot was fixed to a lid facing down and covered a petri dish containing ethanol to form a sealed environment filled with ethanol vapor. Treatment of each experimental group was performed at a low temperature of 4° C. for 5 minutes. The carbon soot substrate, after the ethanol vapor treatment, was left at room temperature for 30 minutes to evaporate the ethanol condensed on the surface.
A photograph of a change in the carbon surface structure according to each additional treatment process of Example 1 and SEM results are shown in
As shown in
On the other hand, in the experimental group treated with DI water vapor (
In order to confirm the superhydrophobicity of the carbon surface treated with DI water vapor and ethanol vapor, 10 μl water droplets were placed on the substrate, and the water droplets were photographed using a macro-optical camera (Nikon, D800, 60 mm Macro Lens), and Image J (contact angle plugin) program was used to measure the contact angle for each water droplets. As an untreated control group, a porous carbon surface prepared through a candle soot process without further treatment was used. The appearance of water droplets on the substrate and the results of measuring the contact angle are shown in
A water droplet impact test was performed to evaluate durability whether the superhydrophobic properties of the porous carbon surface prepared by the method of the present disclosure were well maintained even against external impacts. The droplet impact test can simultaneously evaluate the durability of the surface structure and the dynamic safety of superhydrophobic surfaces due to the impact force and pressure generated during the collision. Total of 10 ml of water droplets of about 50 μl was dropped from 10 cm above the substrate at a pressure of 1 kPa, and then the structure of the surface and the change in contact angle were measured.
A porous carbon surface prepared through a candle soot process without additional treatment was used as an untreated control group, and the results of confirming the porous carbon surface change of DI water vapor and ethanol vapor treatment groups through SEM image analysis are shown in
As shown in
The results of confirming the change in contact angle after the droplet impact test are shown in
As shown in
Through the above examples, it was confirmed that excellent superhydrophobicity and durability were achieved, especially when the ethanol vapor treatment process was added. Therefore, in order to compare the structural changes according to the difference in ethanol condensation by temperature, ethanol vapor treatment was performed in different temperature environments for 5 minutes. The temperature conditions were set to low temperature (4° C.), room temperature (20° C.), and high temperature (60° C.) in consideration of the condensation environment of ethanol with a boiling point of 78° C.
In the same manner as in Example 1, the substrate coated with paraffin wax was brought into contact with the flame of a candle, and incomplete combustion was induced by scorching the surface. Carbon nanoparticles were deposited on the surface of the substrate through the scorching process, and a superhydrophobic coating layer was prepared. Thereafter, ethanol vapor was treated on the substrate for minutes, and only the treatment temperature was changed to 4° C., 20° C., and 60° C. Ethanol was evaporated, a porous micro-nano-carbon structure was prepared, and the surface structure at each temperature condition was photographed by SEM, and the results are shown in
As shown in
Although specific parts of the present disclosure have been described in detail, it should be apparent to those skilled in the art that such specific descriptions merely present preferred embodiments and thus the scope of the present disclosure is not limited thereto. Therefore, it will be said that the practical scope of the present disclosure is defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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10-2022-0093525 | Jul 2022 | KR | national |