METHOD FOR MANUFACTURING STEEL SHEET AND DEVICE FOR CONTINUOUS ANNEALING STEEL SHEET

Abstract
The present method for manufacturing a high strength steel sheet having a tensile strength of 780 MPa or higher includes continuous annealing by heating a steel sheet having a predetermined chemical composition to 750° C. to 900° C. and holding the steel sheet in the temperature range for 0 seconds to 300 seconds, in which, during heating and holding, a hydrogen concentration in a furnace atmosphere is less than 10 volume %, when a temperature of the steel sheet is 700° C. or lower, a furnace body average value is higher than −3.01 and lower than −0.07, when the temperature is higher than 700° C. and 800° C. or lower, the value is higher than −1.36 and lower than −0.07, when the temperature is higher than 800° C., the value is higher than −3.01 and −0.53 or lower, and a dew point is lower than −10° C.
Description
TECHNICAL FIELD OF THE INVENTION

The present invention relates to a method for manufacturing a steel sheet and a device for continuous annealing a steel sheet and particularly to a method for manufacturing a high strength steel sheet which contains 0.050 mass % or more of C, 0.10 mass % or more of Si, and 1.20 mass % or more of Mn and has a tensile strength of 780 MPa or higher and a device for continuous annealing a steel sheet which is suitable for the method for manufacturing a high strength steel sheet.


RELATED ART

Recently, in the automotive field, for the purpose of the weight reduction of vehicle bodies which is intended to improve gas mileage or reduce the amount of CO2 emitted and the improvement of collision safety, there has been an intensifying need for the use of high strength steel sheets for vehicle bodies, parts, and the like. Recently, high strength steel sheets having a tensile strength of 780 MPa or higher or 980 MPa or higher also have been in use.


However, the high-strengthening of steel sheets generally deteriorates material properties such as formability (workability) and the like. On the other side, these high strength steel sheets need to be, similar to soft steel sheets, formed in large quantities at a low cost and be provided as a variety of members. Therefore, the above described high strength steel sheets also need to have high ductility and favorable workability as well as high strength.


Here, in high strength steel sheets having a tensile strength of 780 MPa or higher, in order to impart high ductility and favorable workability, it is common to add an alloying element such as Si or Mn to steel.


On the other side, in the annealing of a steel sheet containing Si or Mn at a peak temperature of 800° C. to 900° C., there has been a concern that Si or Mn may be precipitated, concentrated, and oxidized in the surface layer of a steel sheet and thus a Si oxide or a Si—Mn oxide may be exposed on the surface. In a case where a Si oxide or a Si—Mn oxide is exposed on the surface of a steel sheet as described above, there is a problem in that the plating property during plating treatments is deteriorated or the chemical convertibility before painting is degraded.


Regarding the above described problem, for example, Patent Document 1 proposes a technique in which, in a heat treatment of a high strength steel sheet in which the Si content is 0.4 mass % to 2.0 mass %, the steel sheet is reduced in a reducing atmosphere in which the air ratio in a direct flame reducing burner in a direct flame reduction furnace is set to 0.6 or higher or lower than 0.9, a Si oxide film is controlled to be thin, and then the logarithm log (PH2O/PH2) of the water partial pressure PH2O to the hydrogen partial pressure PH2 in an indirect heating furnace which is intended to carry out hydrogen reduction is set to −1.6 or higher and −0.5 or lower, thereby suppressing the exposure of the Si oxide on the steel sheet surface and improving the plating property of the steel sheet.


In addition, Patent Document 2 proposes a method in which, in a continuous annealing line having a direct flame heating furnace and an indirect reduction furnace, a steel sheet is oxidized by direct flame heating before reduction in the reduction furnace, and then, in a case where the peak temperature of the steel sheet is set to T (923K≤T≤1,173K), the logarithm log PO2 of the oxygen partial pressure in the atmosphere of the furnace is reduced in a range of −0.000.074×T2+0.105×T−0.2×[Si %]2+2.1×[Si %]−98.8≤log PO2≤−0.000.078×T2+0.107×T−90.4, thereby manufacturing a high strength galvannealed steel sheet having excellent formability.


Furthermore, Patent Document 3 proposes a technique in which, in the continuous annealing of a cold rolled steel sheet, during warming, the steel sheet is heated using a direct flame burner in which the steel sheet temperature is 550° C. or higher and the air ratio is 0.95 or higher so as to oxidize the surface of the steel sheet, then, the steel sheet is heated and warmed using a direct flame burner in which the air ratio is 0.89 or lower until the steel sheet temperature reaches 750° C. or higher, and then the steel sheet is soaking-annealed in a furnace in which the dew point is −25° C. or lower, thereby improving the chemical convertibility.


In addition, Patent Document 4 proposes a technique in which, in the continuous annealing of a steel sheet, in a heating process, the dew point in the atmosphere is set to −40° C. or lower in a case where the temperature in a heating furnace is 600° C. or higher and A° C. or lower (650≤A≤780), and the dew point in the atmosphere is set to −10° C. or higher in a case where the temperature in the heating furnace is higher than A° C. and B° C. or lower (800≤B≤900), thereby improving the chemical convertibility.


In addition, Patent Documents 5 and 6 propose a technique in which, during the continuous annealing including a preheating, a warming, and a recrystallization of a steel sheet, in the preheating, the ratio (PH2O/PH2) of the water vapor partial pressure to the hydrogen partial pressure in the continuous annealing atmosphere is controlled so as to satisfy a condition of Expression (1) below from the relationship with the preheating temperature Tp, in the warming, the recrystallization temperature Tr is set to 650° C. to 900° C., the ratio (PH2O/PH2) of the water vapor partial pressure to the hydrogen partial pressure in in the annealing atmosphere is controlled so as to satisfy a condition of Expression (2) below from the relationship with the recrystallization temperature Tr and the warming rate reaches 1° C./second to 20° C./second, and, in the recrystallization, the ratio (PHo/PH2) of the water vapor partial pressure to the hydrogen partial pressure in the annealing atmosphere is controlled so as to satisfy a condition of Expression (3) below from the relationship with the recrystallization temperature Tr and the holding time reaches 40 seconds to 600 seconds, thereby improving the chemical convertibility.





Expression: log(PH2O/PH2)≤−2.8×10−6TP2+6.8×10−3Tp−4.8  (1)





Expression: 5.3×10−8×Tr2+1.4×10−5×Tr−0.01≤PH2O/PH2≤6.4×10−7×Tr2+1.7×10−4Tr−0.1  (2)





Expression: PH2O/PH2≤5.3×10−8×Tr2+1.4×10−5×Tr−0.01  (3)


In addition, Patent Document 7 discloses a method for manufacturing a hot-dip galvanized steel sheet in which a steel sheet containing Si, Mn, and Al in a specific ratio is controlled so that the logarithm ratio between the hydrogen partial pressure and the water vapor partial pressure in the atmospheric gas in a reduction furnace satisfies −1.39≤log (PH2O/PH2)≤−0.695.


However, the above described techniques described in Patent Documents 1 to 7 have the following problems.


That is, Patent Documents 1 to 3 are characterized in that a direct flame heated portion is provided and the air ratio in a direct flame burner is controlled. However, in recent years, annealing devices constituted of indirect heating furnaces alone without direct flame heated portions have been the mainstream of device for continuous annealing that anneals steel sheets. To the above described continuous annealing furnaces not having any direct flame heated portions, the application of methods in which the air ratio in a direct flame burner is controlled as described in Patent Documents 1 to 3 is not possible. In addition, in methods in which a steel sheet is oxidized using a direct flame burner before reduction as described in Patent Documents 1 to 3, it becomes impossible to ensure a predetermined air ratio due to the high-temperature deterioration of the burner facility, a change in the amount of heat generated from combustion gas, or the like, and consequently, thick oxide films generated are incapable of completely preventing the formation of build-up (bumps) on a furnace roll in the furnace. The oxide films generated in the direct flame heating furnace peel off from the steel sheet and attach to the roll surface while the steel sheet is being wound around the roll in the furnace and generate pressing defect on the steel sheet, which is not preferable.


In addition, in a case where the atmosphere of the furnace is controlled under the conditions described in Patent Document 4, it is possible to suppress the exposure of the Si oxide on the surface, however it is necessary to set the dew point to −10° C. or higher, and thus there is a problem in that the decarburization of the steel sheet is proceeded and the tensile strength or fatigue strength of the steel sheet is degraded. Particularly, in high strength steel sheets containing a large amount of C, decarburization-induced strength degradation is a significant problem.


In addition, in the conditions described in Patent Documents 5 and 6, there is a problem in that it is difficult to guarantee the appropriate conditions of the PH2O/PH2 value in Expression (1) and Expression (3), the dew point, and the like due to an external change in the amount of moisture in gas or the deterioration of production facilities.


In addition, Patent Document 7 suggests that, in the manufacturing of a hot-dip galvanized steel sheet using a horizontal reduction furnace, the hydrogen concentration in the atmospheric gas in the furnace is set to 10% or higher. However, setting the hydrogen concentration in the atmospheric gas to 10% or higher requires a special facility, and thus a significant facility investment becomes necessary for the application of the above described suggestion.


PRIOR ART DOCUMENT
[Patent Document]

[Patent Document 11] Japanese Unexamined Patent Application, First Publication No. 2007-191745


[Patent Document 2] Japanese Unexamined Patent Application, First Publication No. 2006-233333


[Patent Document 3] Japanese Unexamined Patent Application, First Publication No. 2013-253322


[Patent Document 4] Japanese Unexamined Patent Application, First Publication No. 2012-072452


[Patent Document 5] Japanese Unexamined Patent Application, First Publication No. 2008-069445


[Patent Document 6] Japanese Unexamined Patent Application, First Publication No. 2008-121045


[Patent Document 7] Japanese Unexamined Patent Application, First Publication No. 2012-12683


DISCLOSURE OF THE INVENTION
Problems to be Solved by the Invention

The present invention has been made in consideration of the above described circumstances, and an object of the present invention is to provide a method for manufacturing a high strength steel sheet in which, in a continuous annealing furnace not having a direct flame heated portion, the atmosphere during annealing is controlled, whereby the exposure of Si oxides on the surface of the steel sheet is suppressed by oxidizing Si in the steel sheet, and the progress of decarburization of the steel sheet can be suppressed and a device for continuous annealing a steel sheet which is suitable for the above described method for manufacturing a high strength steel sheet. In the present invention, a high strength means that the tensile strength is 780 MPa or higher.


Means for Solving the Problem

As a result of intensive studies for achieving the above described object, the present inventors obtained the following findings.


(a) During heating for annealing, the internal oxidation of Si and decarburization are initiated in a temperature range of a steel sheet of 700° C. to 750° C.


(b) In a range of 700° C. to 800° C., particularly, 700° C. to 750° C., when log (PH2O/PH2) which is a relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of a furnace is adjusted to an appropriate range, it is possible to oxidize Si in the furnace and suppress decarburization.


(c) Furthermore, in a range for heating a steel sheet of 700° C. or lower or higher than 800° C., when log (PH2O/PH2) is adjusted to an appropriate range, it is possible to prevent the oxidation of the surface of the steel sheet or accelerate internal oxidation and suppress decarburization.


(d) When the dew point of the atmosphere in the furnace is set to lower than −10° C. during heating the steel sheet at higher than 800° C., it is possible to suppress decarburization and prevent the degradation of strength.


The present invention has been made on the basis of the above described findings. The gist thereof will be described below.


(1) A method for manufacturing a steel sheet according to an aspect of the present invention is a method for manufacturing a high strength steel sheet having a tensile strength of 780 MPa or higher, the method includes: a continuous annealing by heating a steel sheet containing as a chemical composition, by mass %, C: 0.050% to 0.40%, Si: 0.10% to 2.50%, Mn: 1.20% to 3.50%, Cr: 0% to 0.80%, Ni: 0% to 5.00%, Cu: 0% to 3.00%, Nb: 0% to 0.10%, Mg: 0% to 0.010%, Ti: 0% to 0.10%, B: 0% to 0.010%, and Mo: 0% to 0.5% and a remainder being Fe and impurities, in which P: limited to 0.100% or less, S: limited to 0.010% or less, Al: limited to 1.200% or less, and N: limited to 0.0100% or less, up to a temperature range of 750° C. to 900° C. and holding the steel sheet in the temperature range for 0 seconds to 300 seconds, in the continuous annealing, during the heating up to the temperature range and the holding in the temperature range, a hydrogen concentration in an atmosphere of a furnace is less than 10 volume %, when a temperature of the steel sheet is 700° C. or lower, a furnace body average value of log (PH2O/PH2) which is a relationship between a water partial pressure PH2o and a hydrogen partial pressure PH2 in the atmosphere of the furnace is in a range of Expression (i) below, when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace is in a range of Expression (ii) below, and, when the temperature of the steel sheet is higher than 800° C., the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace is in a range of Expression (iii) below, and a dew point is lower than −10*C.





−3.01<log(PH2O/PH2)<−0.07  (i)





−1.36<log(PH2O/PH2)<−0.07  (ii)





−3.01<log(PH2O/PH2)<−0.53  (iii)


(2) In the method for manufacturing a steel sheet according to (1), the steel sheet may contain, by mass %, one or more of Cr: 0.01% to 0.80%, Ni: 0.01% to 5.00%, Cu: 0.01% to 3.00%, Nb: 0.001% to 0.10%, Mg: 0.0001% to 0.010%, Ti: 0.001% to 0.10%, B: 0.0001% to 0.010%, and Mo: 0.01% to 0.5%.


(3) In the method for manufacturing a steel sheet according to (1) or (2), when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace may be in a range of Expression (vii) below.





−1.00<log(PH2O/PH2)<−0.67  (vii)


(4) A device for continuous annealing a steel sheet according to another aspect of the present invention is a device for continuous annealing a steel sheet containing as a chemical composition, by mass %, C: 0.050% to 0.40%, Si: 0.10% to 2.50%, Mn: 1.20% to 3.50%, Cr: 0% to 0.80%, Ni: 0% to 5.00%, Cu: 0% to 3.00%, Nb: 0% to 0.10%, Mg: 0% to 0.010%, Ti: 0% to 0.10%, B: 0% to 0.010%, and Mo: 0% to 0.5% and a remainder being Fe and impurities, in which P: limited to 0.100% or less, S: limited to 0.010% or less, Al: limited to 1.200% or less, and N: limited to 0.0100% or less, the device includes: an in-furnace atmosphere adjustment unit for setting a hydrogen concentration in an atmosphere of a furnace to less than 10 volume %, when a temperature of the steel sheet is 700° C. or lower, adjusting a furnace body average value of log (PH2O/PH2) which is a relationship between a water partial pressure PH2O and a hydrogen partial pressure PH2 in the atmosphere of the furnace to be in a range of Expression (iv) below, when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, adjusting the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace to be in a range of Expression (v) below, when the temperature of the steel sheet is higher than 800° C., adjusting the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace to be in a range of Expression (vi) below, and adjusting a dew point to be lower than −10° C.





−3.01<log(PH2O/PH2)<−0.07  (iv)





−1.36<log(PH2O/PH2)<−0.07  (v)





−3.01<log(PH2O/PH2)≤−0.53  (vi)


Effects of the Invention

According to the method for manufacturing a steel sheet according to the above described aspect of the present invention which is constituted as described above, in the furnace in which the hydrogen concentration in the atmosphere is set to less than 10 volume %, in a temperature range of higher than 700° C. and 800° C. or lower in which the internal oxidation of Si and decarburization is initiated, the furnace body average value of log (PH2O/PH2) which is relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace is set to lower than −0.07, and thus it is possible to suppress the occurrence of decarburization. In addition, in the above described temperature range of the steel sheet, the furnace body average value of log (PH2O/PH2) is set to higher than −1.36, it is possible to oxidize Si in the steel sheet and suppress the exposure of Si oxides on the steel sheet surface. In addition, in a temperature range of 700° C. or lower, the furnace body average value of log (PH2O/PH2) is set in a range of −3.01<log (PH2O/PH2)<−0.07, in a range for heating steel sheet of higher than 800° C., the furnace body average value of log (PH2O/PH2) is set in a range of −3.01<log (PH2O/PH2)<−0.53, and the dew point is set to lower than −10° C., and thus the it is possible to prevent the surface oxidation of the steel sheet or accelerate the internal oxidation. In addition, it is possible to cause the internal oxidation of Si and reliably suppress the progress of decarburization.


According to the method for manufacturing a steel sheet according to the above described aspect of the present invention, it becomes possible to manufacture a high strength steel sheet having a tensile strength of 780 MPa or higher is ensured and the fatigue strength, the plating property, and the chemical convertibility are excellent without deteriorating properties such as elongation or workability more than in the related art.


In addition, according to the device for continuous annealing a steel sheet having the above descried constitution, since the in-furnace atmosphere adjustment unit for setting the furnace body average value of log (PH2O/PH2) which is the relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace to a range of −1.36<log (PH2O/PH2)<−0.07 in a temperature range in which the temperature of the steel sheet during heating is higher than 700° C. and 800° C. or lower is provided, it is possible to suppress the exposure of Si oxides on the surface of the steel sheet through the internal oxidation of Si and suppress decarburization. Therefore, the use of the device for continuous annealing a steel sheet having the above described constitution enables the manufacturing of a high strength steel sheet having a tensile strength of 780 MPa or higher and, furthermore, is excellent in terms of a plating property and a chemical convertibility. In addition, in a temperature range of 700° C. or lower, the furnace body average value of log (PH2O/PH2) is set in a range of −3.01<log (PH2O/PH2)<−0.07, and in a range that the steel sheet is heated at higher than 800° C., the furnace body average value of log (PH2O/PH2) is set in a range of −3.01<log (PH2O/PH2)<−0.53 in, whereby it is possible to prevent surface oxidation, accelerate internal oxidation, and suppress decarburization.


That is, according to the above described aspect of the present invention, it is possible to provide a method for manufacturing a high strength steel sheet in which the atmosphere during annealing is controlled, whereby the exposure of Si oxides on the surface of the steel sheet is suppressed by oxidizing Si in the steel sheet, and the progress of decarburization of the steel sheet can be suppressed and a device for continuous annealing a steel sheet which is suitable for the above described method for manufacturing a high strength steel sheet. In addition, steel sheets obtained using the manufacturing method and the device for continuous annealing have a high strength and are excellent in terms of a plating property and a chemical convertibility.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a schematic explanatory view showing a device for continuous annealing a steel sheet which is used in a method for manufacturing a steel sheet according to an embodiment of the present invention.





EMBODIMENTS OF THE INVENTION

Hereinafter, a method for manufacturing a steel sheet according to an embodiment of the present invention (in some cases, referred to as a method for manufacturing a steel sheet according to the present embodiment) and a device for continuous annealing a steel sheet according to an embodiment of the present invention (in some cases, referred to as a device for continuous annealing a steel sheet according to the present embodiment) will be described with reference to the accompanying drawing. However, the present invention is no limited to the following embodiment.


In the present embodiment, the subject is the manufacturing of a high strength steel sheet which is used, for example, in automotive applications and the like and has a tensile strength of 780 MPa or higher and preferably 980 MPa or higher.


The method for manufacturing a steel sheet according to the present embodiment has continuous annealing by heating a steel sheet containing as a chemical composition, by mass %, C: 0.050% to 0.40%, Si: 0.10% to 2.50%, Mn: 1.20% to 3.50%, Cr: 0% to 0.80%, Ni: 0% to 5.00%, Cu: 0% to 3.00%, Nb: 0% to 0.10%, Mg: 0% to 0.010%, Ti: 0% to 0.10%, B: 0% to 0.010%, and Mo: 0% to 0.5% and a remainder being Fe and impurities.


Here, processes other than the continuous annealing are not particularly limited and may be carried out using a well-known method depending on desired properties of the steel sheet. For example, as processes other than the continuous annealing which are generally carried out as necessary, processes of casting steel for obtaining a slab, hot rolling the slab for obtaining a steel sheet, cold rolling the steel sheet, pickling, temper rolling, or the like may be carried out using a well-known method. However, it is necessary that the continuous annealing is carried out under conditions described below.


First, the reasons for limiting the chemical composition of the steel sheet (high strength steel sheet) which is the manufacturing subject in the present embodiment will be described.


C: 0.050 mass % or more and 0.40 mass % or less


C is an essential element to form hard structures such as martensite, tempered martensite, bainite, and residual austenite and improve the strength of the steel sheet. Therefore, in order to set the tensile strength of the steel sheet to 780 MPa or higher after continuous annealing, the C content is set to 0.050 mass % or higher. In order to sufficiently increase the strength, the C content is preferably 0.075 mass % or more. On the other hand, when the C content is excessively increased, the weldability of the steel sheet is deteriorated, and thus the C content is set to 0.40 mass % or lower. The C content is preferably 0.30 mass % or lower.


Si: 0.10 mass % or more and 2.50 mass % or less


Si is an element having an action effect that ensures the elongation of the steel sheet so as to improve the strength without significantly impairing the workability. Therefore, in order to significantly ensure the workability and the strength, the Si content is set to 0.10 mass % or higher. In order to further improve the workability and the strength, the Si content is preferably 0.45 mass % or higher. On the other hand, when the Si content is excessively increased, the toughness is degraded and, conversely, the workability is deteriorated. Therefore, the Si content is set to 2.50 mass % or lower. The Si content is preferably 2.30 mass % or lower.


Mn: 1.20 mass % or more and 3.50 mass % or less


Mn is an element having the same action effect as Si. Therefore, in order to significantly ensure the workability and the strength, the Mn content is set to 1.20 mass % or higher. In order to further improve the workability and the strength, the Mn content is preferably 1.50 mass % or higher. On the other hand, when the Mn content is excessively increased, the weldability is deteriorated. Therefore, the Mn content is set to 3.50 mass % or lower. The Mn content amount is preferably 3.30 mass % or lower.


The high strength steel sheet which is the subject of the present embodiment, basically, contains the above described chemical compositions and has a remainder being Fe and impurities. However, in order to satisfy the required properties, although not essential, Cr, Ni, Cu, Nb, Mg, Ti, B, and Mo may be added to the steel sheet in ranges described below for the purpose of additional high strengthening or further improving the formability. In addition, even when the Cr content, Ni content, Cu content, Nb content, Mg content, Ti content, B content, and Mo content are below the lower limits of the contents described below, the effects of the present invention are not impaired. None of Cr, Ni, Cu, Nb, Mg, Ti, B, and Mo is essential to satisfy the required properties, and thus the lower limits of the contents thereof are 0%.


The impurities refer to elements that are incorporated during the industrial manufacturing of steel due to raw materials such as minerals or scraps or other causes. The amount of the impurities is preferably small, and regarding P content, S content, Al content, and N content among impurities, particularly, it is preferably that P: limited to 0.100 mass % or lower, S: limited to 0.010 mass % or lower, Al: limited to 1.200 mass % or lower, and N: 0.0100 mass % or lower.


Cr: 0.01 mass % or more and 0.80 mass % or less


Cr is an element having an effect for suppressing phase transformation at high temperatures and increasing the strength of the steel sheet. In the case of obtaining the above described effect, the Cr content is preferably 0.01 mass % or higher. On the other hand, when the C content exceeds 0.80 mass %, the workability in hot rolling is impaired, and the productivity is degraded. Therefore, even when Cr is added to the steel sheet, the Cr content is set to 0.80 mass % or lower. The Cr content is preferably 0.40 mass % or lower.


Ni: 0.01 mass % or more and 5.00 mass % or less


Ni is an element having an effect for suppressing phase transformation at high temperatures and increasing the strength of the steel sheet. In the case of obtaining the above described effect, the Ni content is preferably 0.01 mass % or higher. On the other hand, when the Ni content exceeds 5.00 mass %, the weldability is impaired. Therefore, even when in Ni is added to the steel sheet, the Ni content is set to 5.00 mass % or lower. The Ni content is preferably 2.00 mass % or lower.


Cu: 0.01 mass % or more and 3.00 mass % or less


Cu is an element that increases the strength of the steel sheet when Cu is in the steel as fine particles. In the case of obtaining the above described effect, the Cu content is preferably 0.01 mass % or higher. On the other hand, when the Cu content exceeds 5.00 mass %, the weldability is impaired. Therefore, even when Cu is added to the steel sheet, the Cu content is set to 3.00 mass % or lower. The Cu content is preferably 2.00 mass % or lower.


Nb: 0.001 mass % or more and 0.10 mass % or less


Nb is an element that contributes to an increase in the strength of the steel sheet due to precipitation strengthening, fine grain strengthening by the suppression of the growth of ferrite crystal grains, and dislocation strengthening through the suppression of recrystallization. In the case of obtaining the above described effect, the Nb content is preferably 0.001 mass % or higher. On the other hand, when the Nb content exceeds 0.10 mass %, the amount of a carbonitride precipitated is increased, and the formability is deteriorated. Therefore, even when Nb is added to the steel sheet, the Nb content is set to 0.10 mass % or lower. The Nb content is preferably 0.05 mass % or lower.


Mg: 0.0001 mass % or more and 0.010 mass % or less


Mg is an effective element for improving the formability. In the case of obtaining the above described effect, the Mg content is preferably 0.0001 mass % or higher. On the other hand, when the Mg content exceeds 0.010 mass %, conversely, there is a concern that the ductility may be impaired. Therefore, even when Mg is added to the steel sheet, the Mg content is set to 0.010 mass % or lower. The Mg content is preferably 0.005 mass % or lower.


Ti: 0.001 mass % or more and 0.10 mass % or less


Ti is an element that contributes to an increase in the strength of the steel sheet due to precipitation strengthening, fine grain strengthening by the suppression of the growth of ferrite crystal grains, and dislocation strengthening through the suppression of recrystallization. In the case of obtaining the above described effect, the Ti content is preferably 0.001 mass % or higher. On the other hand, when the Ti content exceeds 0.10 mass %, the amount of a carbonitride precipitated is increased, and the formability is deteriorated. Therefore, even when Ti is added to the steel sheet, the Ti content is set to 0.10 mass % or lower. The Ti content is preferably 0.05 mass % or lower.


B: 0.0001 mass % or more and 0.010 mass % or less


B is an effective element for suppressing phase transformation at high temperatures and increasing the strength of the steel sheet. In the case of obtaining the above described effect, the B content is preferably 0.0001 mass % or higher. On the other hand, when the B content exceeds 0.010 mass %, the workability in hot rolling is impaired, and the productivity is degraded. Therefore, even when in B is added to the steel sheet, the B content is set to 0.010 mass % or lower. The B content is preferably 0.005 mass % or lower.


Mo: 0.01 mass % or more and 0.5 mass % or less


Mo is an effective element for suppressing phase transformation at high temperatures and increasing the strength of the steel sheet. In the case of obtaining the above described effect, the Mo content is preferably 0.01 mass % or higher. On the other hand, when the Mo content exceeds 0.5 mass %, the workability in hot rolling is impaired, and the productivity is degraded. Therefore, even when Mo is added to the steel sheet, the Mo content is set to 0.5 mass % or lower. The Mo content is preferably 0.25 mass % or lower.


Next, the continuous annealing will be described.


In the continuous annealing, a steel sheet 1 mounted in a device for continuous annealing steel sheet 10 as shown in FIG. 1 is heated to, for example, 750° C. to 900° C., held in the temperature range for 0 seconds to 300 seconds, and then cooled.


At this time, if the atmosphere of a furnace is not controlled, there are cases in which Si and Mn in the steel sheet 1 are precipitated and concentrated in the surface layer of the steel sheet 1 and are exposed on the surface of the steel sheet 1 in a Si oxide or a Si—Mn oxide form. In addition, there are cases in which annealing causes decarburization and degrades the strength of the steel sheet 1. Holding the steel sheet for zero seconds means that the steel sheet is warmed and then immediately cooled at a point in time at which the steel sheet reaches a predetermined temperature of 750° C. to 900° C.


In the continuous annealing of the method for manufacturing a steel sheet according to the present embodiment, it is possible to suppress the formation of oxides on the surface of the steel sheet 1 by controlling the furnace body average value of log (PH2O/PH2) which is a relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace as described below. In the case of carrying out the above described control, a device for continuous annealing a steel sheet according to the present embodiment described below is preferably used.


<Furnace Body Average Value of Log (PH2O/Ph2) when Temperature of Steel Sheet is Higher than 700° C. and 800° C. or Lower>


In the continuous annealing of the method for manufacturing a steel sheet according to the present embodiment, when the temperature of the steel sheet 1 is higher than 700° C. and 800° C. or lower in which the internal oxidation of Si and decarburization are initiated, the furnace body average value of log (PH2O/PH2) which is a relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace of the device for continuous annealing 10 is set to higher than −1.36 and lower than −0.07. When log (PH2O/PH2) is set in the above described range, it is possible to oxidize Si in the steel sheet 1, suppress the exposure of Si oxides on the surface of the steel sheet 1, and suppress the occurrence of decarburization. As a result, the tensile strength and the fatigue strength are ensured, and furthermore, it becomes possible to manufacture high strength steel sheets having an excellent plating property and an excellent chemical convertibility. Here, “log” indicates a common logarithm.


In a case where the furnace body average value of log (PH2O/PH2) which is above described relationship is −1.36 or lower, the internal oxidation of Si is not sufficiently caused, Si oxides are exposed on the surface of the steel sheet 1, and the plating property and the chemical convertibility are deteriorated. On the other side, when the furnace body average value of log (PH2O/PH2) which is above described relationship is −0.07 or higher, decarburization is proceeded, and there is a concern that the strength of the steel sheet 1 may be degraded.


In order to further suppress the exposure of Si oxides on the surface and further decrease decarburization from the steel sheet, in a temperature range in which the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) which is relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace is preferably set in a range of −1.00<log (PH2O/PH2)<−0.67.


Here, the reason for specifying log (PH2O/PH2) in the steel sheet temperature range of higher than 700° C. and 800° C. or lower is that, in a case where the furnace body average value of log (PH2O/PH2) is set to −1.36<log (PH2O/PH2)<−0.07 only in a range of 700° C. to 750° C. which is a temperature range during occurring an internal oxidation, there are cases in which internal oxidation is uneven and insufficient. When the steel sheet is heated up to a range of 800° C. or lower at the above described PH2O/PH2, internal oxidation is sufficiently caused, and it also becomes possible to suppress decarburization.


<Furnace Body Average Value of Log (PH2O/PH2) when Temperature of Steel Sheet is Higher than 800° C.>


In the method for manufacturing a steel sheet according to the present embodiment, in a case where the temperature of the steel sheet is higher than 800° C. (including when the steel sheet is heated and when the steel sheet is held), the furnace body average value of log (PH2O/PH2) is controlled so as to be in a range of −3.01<log (PH2O/PH2)<−0.53. When log (PH2O/PH2) is set in the above described range, internal oxidation is sufficiently satisfied, and the suppression of decarburization becomes possible.


In a case where the furnace body average value of log (PH2O/PH2) becomes higher than −0.53 in a temperature range of higher than 800° C., decarburization is proceeded, and there is a concern that the strength of the steel sheet 1 may be degraded. In order to further decrease decarburization, the furnace body average value of log (PH2O/PH2) in the temperature range of higher than 800° C. is preferably lower than −0.67. In addition, in order to further decrease decarburization, the furnace body average value of log (PH2O/PH2) in the temperature range of higher than 800° C. is also preferably lower than the furnace body average value of log (PH2O/PH2) in the temperature range of higher than 700° C. and 800° C. or lower.


On the other side, regarding the lower limits of each log (PH2O/PH2) in a case where the temperature of the steel sheet is 700° C. or lower and a case where the temperature of the steel sheet is higher than 800° C., an achievable value in terms of actual manufacturing is set to −3.01 outside a range of 700° C. to 800° C.


In a case where the annealing temperature of the steel sheet is set to 800° C. or lower, it is not necessary to consider log (PH2O/PH2) at higher than 800° C.


<Furnace Body Average Value of Log (PH2O/PH2) when Temperature of Steel Sheet is 700° C. or Lower>


In a case where the temperature of the steel sheet is 700° C. or lower, the furnace body average value of log (PH2O/PH2) is controlled so as to be higher than −3.01 and lower than −0.07, that is, −3.01<log (PH2O/PH2)<−0.07.


In a temperature range of 700° C. or lower as well, in a case where the furnace body average value of log (PH2O/PH2) reaches −0.07 or higher, the surface of the steel sheet 1 is oxidized, and it becomes impossible to accelerate internal oxidation at a subsequent temperature of higher than 700° C. and 800° C. or lower. Therefore, the furnace body average value of log (PH2O/PH2) is set to lower than −0.07. The furnace body average value of log (PH2O/PH2) is preferably lower than −0.67.


On the other side, regarding the lower limits of each log (PH2O/PH2) in a case where the temperature of the steel sheet is 700° C. or lower and a case where the temperature of the steel sheet is higher than 800° C., an achievable value in terms of actual manufacturing is set to −3.01 outside the range of 700° C. to 800° C.


A method for controlling log (PH2O/PH2) in the respective temperature ranges is not limited; however, in a case where the device for continuous annealing steel sheet 10 according to the present embodiment is used, log (PH2O/PH2) can be controlled by introducing water vapor or humidified gas into the furnace that is set to an atmosphere including a predetermined H2 gas through atmospheric gas introduction portions 15. In addition, in the case of more finely controlling log (PH2O/PH2) in the respective temperature ranges, the atmospheric gas introduction portions may be provided in individual heating bands and soaking bands respectively. In this case, atmospheric gases or water vapors having different compositions may be introduced from the respective atmospheric gas introduction portions.


Here, the internal oxidation of Si refers to a phenomenon in which oxygen and Si diffused in the steel sheet 1 react with each other and thus a Si oxide is precipitated. The internal oxidation occurs at a location approximately 0.1 to 20 μm deep from the surface of the steel sheet 1.


In the present embodiment, in ferrite in a surface layer area of the steel sheet, a region in which the number of Si oxide grains having a maximum length of 25 nm or longer is 1.0×1012 grains/m2 or more will be defined as an internal oxidation layer of Si, and, when the depth of the internal oxidation layer is 0.1 μm or more, it is possible to determine that internal oxidation is sufficient. The depth location of the internal oxidation layer of Si can be obtained as described below. A specimen is sampled from a sheet thickness cross section parallel to the rolling direction of the steel sheet as an observed section, the observed section is polished and Nital-etched, and regions having a rectangular shape that is 1.0 μm long in the thickness direction of the steel sheet and 20 μm long in the rolling direction are set at three or more places using a field emission scanning electron microscope (FE-SEM) at a magnification of 5,000 times or higher. The number of Si oxide grains is counted in each of the regions, in a case where 10 or more Si oxide grains are present, the region is considered as the internal oxidation layer of Si, and the average value of the maximum depths of regions in which 10 or more Si oxide grains are present is considered as the depth location of the internal oxidation layer of Si.


The internal oxidation of Si occurs in a case where the diffusion rate of oxygen into the inside of the steel sheet 1 is faster than the diffusion rate of Si into the surface of the steel sheet 1 and is more likely to occur in a case where the concentration of oxygen in the atmosphere is high and the amount of Si in the steel sheet 1 is small. Therefore, log (PH2O/PH2) and the dew point of the atmospheric gas in the furnace in the above described temperature range are preferably adjusted depending on the amount of Si in the steel sheet 1.


In the above description, the Si oxide has been described, however Mn is also an element that is likely to be precipitated and concentrated in the surface layer together with Si during annealing and is an element having a concern of being exposed on the surface of the steel sheet as a Si—Mn oxide and thus deteriorating the plating property and the chemical convertibility. However, according to the method for manufacturing a steel sheet according to the present embodiment, the atmosphere of the furnace is controlled during heating for annealing, whereby it is possible to suppress the exposure of not only a Si oxide but also a Si—Mn oxide on the surface of the steel sheet, and it becomes possible to manufacture high strength steel sheets having an excellent plating property and an excellent chemical convertibility.


In addition, in the present embodiment, when the thickness of a decarburization layer is 70 μm or less, it is possible to determine that the progress of decarburization can be suppressed. In the present embodiment, an area fraction S1 of a hard structure at a sheet thickness ¼ portion of the steel sheet and an area fraction S2 of the hard structure in the surface layer area of the steel sheet are compared with each other, and the maximum depth location at which S2/S1 reaches 0.40 or less is considered as the thickness of the decarburization layer. The hard structure refers to a structure made of one or more of martensite, tempered martensite, bainite, and residual austenite. Regarding an area ratio, a specimen is sampled from a sheet thickness cross section parallel to the rolling direction of the steel sheet as an observed section, the observed section is polished and Nital-etched, and regions are observed and obtained at three or more places using a field emission scanning electron microscope (FE-SEM) at a magnification of 500 times to 3,000 times. That is, in individual observation regions, 50 μm or longer parallel lines are drawn on the sheet surface of the steel sheet, the total length L of the lines overlapping the hard structure is obtained, the ratios L/LO to the length LO of the line are obtained, and the average value thereof is considered as the area fraction S2 of the hard structure at the depth location.


The furnace body average value of log (PH2O/PH2) in each of the temperature ranges can be measured as described below.


First, at each of a location in the furnace at which the temperature reaches 700° C. or lower, a location at which the temperature reaches higher than 700° C. and 800° C. or lower, and a location at which the temperature reaches higher than 800° C., the dew points and the concentrations of hydrogen are measured using a well-known measurement instrument at a total of five places including at least one place from each of the upper stage, the middle stage, and the lower stage of the furnace body. In addition, the average values are considered as the dew point and the hydrogen concentration in the corresponding temperature range. In addition, on the basis of the measured dew points, the water partial pressure (PH2O) in the corresponding temperature range is obtained using the Tetens expression.


On the other side, the temperature of the steel sheet in the furnace becomes the same as the temperature in the furnace. That is, for example, at a location at which the temperature in the furnace reaches higher than 700° C. and 800° C. or lower, the temperature of the steel sheet also reaches higher than 700° C. and 800° C. or lower.


According to the method for manufacturing a steel sheet according to the present embodiment, it is possible to manufacture high strength steel sheets having an excellent plating property and an excellent chemical convertibility and having a tensile strength of 780 MPa or higher.


Next, the device for continuous annealing steel sheet 10 according to the present embodiment will be described with reference to the accompanying drawing. The device for continuous annealing steel sheet 10 according to the present embodiment is suitable to carry out the above described continuous annealing according to the present embodiment.


The device for continuous annealing steel sheet 10 shown in FIG. 1 is a device for annealing the steel sheet 1 while travelling the steel sheet, and the steel sheet 1 is mounted in the device for continuous annealing steel sheet 10 from the bottom left of FIG. 1. The device for continuous annealing steel sheet 10 includes a first heating band 11 which is located on the upstream side in the travelling direction of the steel sheet 1 and heats the steel sheet up to 700° C. or lower, a second heating band 12 which is located on the downstream side of the first heating band 11 and heats the steel sheet up to higher than 700° C. and 800° C. or lower, a third heating band 13 which is located on the downstream side of the second heating band 12 and heats the steel sheet to a temperature range of higher than 800° C., and a soaking band 14 which is located on the rear stage side of the third heating band 13. In the device for continuous annealing 10, the first heating band 11, the second heating band 12, the third heating band 13, and the soaking band 14 are all indirect heating type atmospheric furnaces. The inside of the furnace is controlled to an atmosphere having a predetermined hydrogen concentration.


In addition, in the second heating band 12 of the device for continuous annealing steel sheet 10 according to the present embodiment, the atmospheric gas introduction portions 15 (in-furnace atmosphere adjustment unit) for supplying water vapor or humidified gas into the furnace are provided so as to face the upstream side in the travelling direction of the steel sheet 1.


Due to the supply of water vapor or the like from the atmospheric gas introduction portions 15, when the steel sheet is heated at a temperature at which the temperature of the steel sheet 1 is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) which is the relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace can be controlled in a range of −1.36<log (PH2O/PH2)<−0.07.


In addition, due to the supply of water vapor or the like from the atmospheric gas introduction portions 15, in the first heating band 11, the furnace body average value of log (PH2O/PH2) can be controlled to −3.01<log (PH2O/PH2)<−0.07, in a range of higher than 800° C. in the third heating band 13, the furnace body average value of log (PH2O/PH2) can be controlled to −3.01<log (PH2O/PH2)<−0.53, and, in the soaking band 14, the furnace body average value of log (PH2O/PH2) can be controlled to −3.01<log (PH2O/PH2)<−0.07 in a case where the temperature is 800° C. or lower and in a range of −3.01<log (PH2O/PH2)<−0.53 in a case where the temperature is higher than 800° C. In order to more accurately control log (PH2O/PH2) of the first heating band 11, the third heating band 13, or the soaking band 14, atmospheric gas introduction portions may be further provided in the first heating band 11, the third heating band 13, or the soaking band 14.


In addition, due to the supply of water vapor or the like from the atmospheric gas introduction portions, it is also possible to control the dew point of the atmosphere in the furnace or the hydrogen concentration in the atmosphere of the furnace in the furnace when the temperature of the steel sheet is higher than 800° C.


When continuous annealing is carried out using the device for continuous annealing steel sheet 10 according to the present embodiment, it is possible to manufacture high strength steel sheets which have a predetermined strength and have an excellent plating property and an excellent chemical convertibility.


Hitherto, the method for manufacturing a steel sheet and the device for continuous annealing steel sheet according to the present embodiment have been described. However, the present invention is not limited thereto and can be appropriately modified within the scope of the technical concept of the invention.


For example, the composition of the steel sheet is not limited to the composition exemplified in the present embodiment, and other elements may also be added to the composition depending on required properties.


In addition, in the method for manufacturing a steel sheet according to the present embodiment, the continuous annealing has been described to be preferably carried out using the device for continuous annealing shown in FIG. 1, however the present invention is not limited thereto. That is, a different continuous annealing furnace including an in-furnace atmosphere adjustment unit which is capable of controlling the furnace body average value of log (PH2O/PH2) which is the relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace to −1.36<log (PH2O/PH2)<−0.07 in a range in which the steel sheet is heated so that the temperature of the steel sheet 1 under heating reaches higher than 700° C. and 800° C. or lower, to −3.01<log (PH2O/PH2)<−0.07 in a range in which the steel sheet is heated so that the temperature of the steel sheet 1 reaches 700° C. or lower, and to −3.01<log (PH2O/PH2)<−0.53 in a range in which the steel sheet is heated at higher than 800° C. and controlling log (PH2O/PH2) to ranges according to the controls in the above described temperatures during heating in temperature maintaining bands by the highest heating temperature may also be used.


Examples

The results of experiments carried out to confirm the effects of the present invention will be described.


Continuous annealing was carried out on a cold rolled steel sheet having a sheet thickness of 1.2 mm which was manufactured using the device for continuous annealing steel sheet described in the above described embodiment and a well-known method. The composition of a steel sheet subjected to the annealing is as shown in Table 1.











TABLE 1









Chemical composition (by mass %)/Remainder is Fe and impurities























Steel type
C
Si
Mn
P
S
Al
N
Cr
Mo
Cu
Ni
Nb
Ti
Mg
B
Note





A
0.115
1.23
1.88
0.013
0.0009
0.052
0.0045








Invention Steel


B
0.078
1.55
3.20
0.015
0.0032
0.230
0.0071
0.25
0.05






Invention Steel


C
0.281
2.24
2.35
0.012
0.0018
0.069
0.0031


0.15
0.25




Invention Steel


D
0.205
0.38
2.95
0.021
0.0028
1.050
0.0022




0.025
0.035


Invention Steel


E
0.155
0.85
2.10
0.009
0.0027
0.028

0.0028







0.005
0.002
Invention Steel


F

0.021

1.65
1.75
0.009
0.0040
0.035
0.0043








Comparative Steel


G
0.135

0.05

2.31
0.010
0.0021
0.090
0.0054








Comparative Steel


H
0.163
0.65

0.58

0.012
0.0025
0.120
0.0025








Comparative Steel









In a continuous annealing, continuous annealing was carried out under conditions (holding sheet temperatures and holding times) shown in Tables 2 to 8 using the device for continuous annealing steel sheet. The upper limit of the highest heating temperature was set to 900° C. as an achievable value in terms of actual manufacturing. In addition, the furnace body average values of log (PH2O/PH2) which is the relationship between expression the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace during heating and holding were set to the conditions shown in Tables 2 to 8. The hydrogen concentration in the atmosphere of the furnace was 1.0% to 5.0%, and, when the steel sheet temperature exceeded 800° C., the dew points were all lower than −10° C.












TABLE 2









log (PH20/PH2)



















Higher than

Concentration

Holding
Location of





700° C.

of hydrogen
Holding
sheet
internal


Test
Steel
700° C. or
and 800° C.
Higher
in furnace
time
temperature
oxidation


No.
type
lower
or lower
than 800° C.
%
(sec)
(° C.)
(μm)





1
A
−0.07


1.0
300
700
0


2
A
−0.07
−0.07
−0.07
1.0
300
900
19.6


3
A
−0.14
−0.14
−0.14
1.0
300
900
18.8


4
A
−0.22
−0.22
−0.22
1.0
300
900
18.0


5
A
−0.37
−0.37
−0.37
1.0
300
900
15.9


6
A
−0.53
−0.53
−0.53
1.0
300
900
13.2


7
A
−0.67
−0.67
−0.67
1.0
300
825
5.2


8
A
−0.67
−0.67
−0.67
1.0
300
850
6.9


9
A
−0.67
−0.67
−0.67
1.0
300
875
9.1


10
A
−0.67
−0.67
−0.67
1.0
300
900
11.6


11
A
−0.78
−0.78
−0.78
1.5
300
900
9.5


12
A
−0.89
−0.89
−0.89
2.0
300
900
6.9


13
A
−1.00
−1.00
−1.00
2.0
300
900
3.2


14
A
−1.17
−1.17
−1.17
3.0
300
825
0.3


15
A
−1.17
−1.17
−1.17
3.0
300
850
0.5


16
A
−1.17
−1.17
−1.17
4.0
300
875
0.9


17
A
−1.17
−1.17
−1.17
4.0
300
900
1.1


18
A
−1.26
−1.26
−1.26
5.0
300
900
0.4


19
A
−1.36
−1.36
−1.36
1.0
300
900
0


20
A
−0.53
−0.53

1.0
90
750
2.1


21
A
−0.53
−0.53

1.0
90
800
3.3


22
A
−0.67
−0.67

1.0
90
750
1.7


23
A
−0.67
−0.67

1.0
90
800
2.7


24
A
−0.78
−0.78

1.5
90
750
1.1


25
A
−0.78
−0.78

1.5
90
800
2.3


26
A
−0.89
−0.89

2.0
90
800
1.9


27
A
−1.00
−1.00

2.0
90
750
0.8


28
A
−1.00
−1.00

2.0
90
800
1.2


29
A
−1.17
−1.17

4.0
90
800
0.1















Thickness of






decarburization
Chemical
Plating property















Test
layer
conversion

Peeling
Tensile




No.
(μm)
treatment
Appearance
test
strength
Note







 1
0
POOR
POOR
GOOD
GOOD
Comparative Example



 2
86
GOOD
GOOD
GOOD
POOR
Comparative Example



 3
83
GOOD
GOOD
GOOD
POOR
Comparative Example



 4
81
GOOD
GOOD
GOOD
POOR
Comparative Example



 5
72
GOOD
GOOD
GOOD
POOR
Comparative Example



 6
66
GOOD
GOOD
GOOD
GOOD
Invention Example



 7
41
GOOD
GOOD
GOOD
GOOD
Invention Example



 8
48
GOOD
GOOD
GOOD
GOOD
Invention Example



 9
53
GOOD
GOOD
GOOD
GOOD
Invention Example



10
59
GOOD
GOOD
GOOD
GOOD
Invention Example



11
50
GOOD
GOOD
GOOD
GOOD
Invention Example



12
43
GOOD
GOOD
GOOD
GOOD
Invention Example



13
27
GOOD
GOOD
GOOD
GOOD
Invention Example



14
0
FAIR
GOOD
GOOD
GOOD
Invention Example



15
0
FAIR
GOOD
GOOD
GOOD
Invention Example



16
1
FAIR
GOOD
GOOD
GOOD
Invention Example



17
1
GOOD
GOOD
GOOD
GOOD
Invention Example



18
0
FAIR
GOOD
GOOD
GOOD
Invention Example



19
0
POOR
POOR
GOOD
GOOD
Comparative Example



20
24
GOOD
GOOD
GOOD
GOOD
Invention Example



21
32
GOOD
GOOD
GOOD
GOOD
Invention Example



22
20
GOOD
GOOD
GOOD
GOOD
Invention Example



23
24
GOOD
GOOD
GOOD
GOOD
Invention Example



24
7
GOOD
GOOD
GOOD
GOOD
Invention Example



25
19
GOOD
GOOD
GOOD
GOOD
Invention Example



26
16
GOOD
GOOD
GOOD
GOOD
Invention Example



27
0
FAIR
GOOD
GOOD
GOOD
Invention Example



28
7
GOOD
GOOD
GOOD
GOOD
Invention Example



29
0
FAIR
GOOD
GOOD
GOOD
Invention Example






















TABLE 3










Concentration

Holding



log (PH20/PH2)
of hydrogen
Holding
sheet














Test
Steel
700° C. or
Higher than 700° C. and
Higher
in furnace
time
temperature


No.
type
lower
800° C. or lower
than 800° C.
%
(sec)
(° C.)





30
B
−0.07


1.0
300
700


31
B
−0.07
−0.07
−0.07
1.0
300
900


32
B
−0.14
−0.14
−0.14
1.0
300
900


33
B
−0.22
−0.22
−0.22
1.0
300
900


34
B
−0.37
−0.37
−0.37
1.0
300
900


35
B
−0.53
−0.53
−0.53
1.0
300
900


36
B
−0.67
−0.67
−0.67
1.0
300
825


37
B
−0.67
−0.67
−0.67
1.0
300
850


38
B
−0.67
−0.67
−0.67
1.0
300
875


39
B
−0.67
−0.67
−0.67
1.0
300
900


40
B
−0.78
−0.78
−0.78
1.5
300
900


41
B
−0.89
−0.89
−0.89
2.0
300
900


42
B
−1.00
−1.00
−1.00
2.0
300
900


43
B
−1.17
−1.17
−1.17
3.0
300
825


44
B
−1.17
−1.17
−1.17
3.0
300
850


45
B
−1.17
−1.17
−1.17
4.0
300
875


46
B
−1.17
−1.17
−1.17
4.0
300
900


47
B
−1.26
−1.26
−1.26
5.0
300
900


48
B
−1.36
−1.36
−1.36
1.0
300
900


49
B
−0.53
−0.53

1.0
90
750


50
B
−0.53
−0.53

1.0
90
800


51
B
−0.67
−0.67

1.0
90
750


52
B
−0.67
−0.67

1.0
90
800


53
B
−0.78
−0.78

1.5
90
750


54
B
−0.78
−0.78

1.5
90
800


55
B
−0.89
−0.89

2.0
90
800


56
B
−1.00
−1.00

2.0
90
750


57
B
−1.00
−1.00

2.0
90
800


58
B
−1.17
−1.17

4.0
90
800
















Location of
Thickness of






internal
decarburization
Chemical
Plating property














Test
oxidation
layer
conversion

Peeling
Tensile



No.
(μm)
(μm)
treatment
Appearance
test
strength
Note





30
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


31
20.3
87
GOOD
GOOD
GOOD
POOR
Comparative Example


32
18.7
83
GOOD
GOOD
GOOD
POOR
Comparative Example


33
18.2
79
GOOD
GOOD
GOOD
POOR
Comparative Example


34
16.5
71
GOOD
GOOD
GOOD
POOR
Comparative Example


35
13.2
63
GOOD
GOOD
GOOD
GOOD
Invention Example


36
5.5
38
GOOD
GOOD
GOOD
GOOD
Invention Example


37
7.6
45
GOOD
GOOD
GOOD
GOOD
Invention Example


38
9.1
50
GOOD
GOOD
GOOD
GOOD
Invention Example


39
12.0
56
GOOD
GOOD
GOOD
GOOD
Invention Example


40
9.8
47
GOOD
GOOD
GOOD
GOOD
Invention Example


41
7.2
40
GOOD
GOOD
GOOD
GOOD
Invention Example


42
3.4
24
GOOD
GOOD
GOOD
GOOD
Invention Example


43
0.4
0
FAIR
GOOD
GOOD
GOOD
Invention Example


44
0.5
0
FAIR
GOOD
GOOD
GOOD
Invention Example


45
0.8
1
FAIR
GOOD
GOOD
GOOD
Invention Example


46
1.2
1
GOOD
GOOD
GOOD
GOOD
Invention Example


47
0.4
0
FAIR
GOOD
GOOD
GOOD
Invention Example


48
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


49
2.4
22
GOOD
GOOD
GOOD
GOOD
Invention Example


50
3.5
29
GOOD
GOOD
GOOD
GOOD
Invention Example


51
1.7
18
GOOD
GOOD
GOOD
GOOD
Invention Example


52
2.8
22
GOOD
GOOD
GOOD
GOOD
Invention Example


53
1.2
5
GOOD
GOOD
GOOD
GOOD
Invention Example


54
2.5
17
GOOD
GOOD
GOOD
GOOD
Invention Example


55
1.9
13
GOOD
GOOD
GOOD
GOOD
Invention Example


56
0.7
0
FAIR
GOOD
GOOD
GOOD
Invention Example


57
1.5
5
GOOD
GOOD
GOOD
GOOD
Invention Example


58
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example





















TABLE 4










Concentration

Holding



log (PH20/PH2)
of hydrogen
Holding
sheet














Test
Steel
700° C. or
Higher than 700° C. and
Higher
in furnace
time
temperature


No.
type
lower
800° C. or lower
than 800° C.
%
(sec)
(° C.)





59
C
−0.07


1.0
300
700


60
C
−0.07
−0.07
−0.07
1.0
300
900


61
C
−0.14
−0.14
−0.14
1.0
300
900


62
C
−0.22
−0.22
−0.22
1.0
300
900


63
C
−0.37
−0.37
−0.37
1.0
300
900


64
C
−0.53
−0.53
−0.53
1.0
300
900


65
C
−0.67
−0.67
−0.67
1.0
300
825


66
C
−0.67
−0.67
−0.67
1.0
300
850


67
C
−0.67
−0.67
−0.67
1.0
300
875


68
C
−0.67
−0.67
−0.67
1.0
300
900


69
C
−0.78
−0.78
−0.78
1.5
300
900


70
C
−0.89
−0.89
−0.89
2.0
300
900


71
C
−1.00
−1.00
−1.00
2.0
300
900


72
C
−1.17
−1.17
−1.17
3.0
300
825


73
C
−1.17
−1.17
−1.17
3.0
300
850


74
C
−1.17
−1.17
−1.17
4.0
300
875


75
C
−1.17
−1.17
−1.17
4.0
300
900


76
C
−1.26
−1.26
−1.26
5.0
300
900


77
C
−1.36
−1.36
−1.36
1.0
300
900


78
C
−0.53
−0.53

1.0
90
750


79
C
−0.53
−0.53

1.0
90
800


80
C
−0.67
−0.67

1.0
90
750


81
C
−0.67
−0.67

1.0
90
800


82
C
−0.78
−0.78

1.5
90
750


83
C
−0.78
−0.78

1.5
90
800


84
C
−0.89
−0.89

2.0
90
800


85
C
−1.00
−1.00

2.0
90
750


86
C
−1.00
−1.00

2.0
90
800


87
C
−1.17
−1.17

4.0
90
800
















Location of
Thickness of






internal
decarburization
Chemical
Plating property














Test
oxidation
layer
conversion

Peeling
Tensile



No.
(μm)
(μm)
treatment
Appearance
test
strength
Note





59
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


60
19.8
90
GOOD
GOOD
GOOD
POOR
Comparative Example


61
18.9
84
GOOD
GOOD
GOOD
POOR
Comparative Example


62
18.3
82
GOOD
GOOD
GOOD
POOR
Comparative Example


63
16.2
76
GOOD
GOOD
GOOD
POOR
Comparative Example


64
13.1
68
GOOD
GOOD
GOOD
GOOD
Invention Example


65
5.3
42
GOOD
GOOD
GOOD
GOOD
Invention Example


66
6.4
49
GOOD
GOOD
GOOD
GOOD
Invention Example


67
9.2
55
GOOD
GOOD
GOOD
GOOD
Invention Example


68
12.1
61
GOOD
GOOD
GOOD
GOOD
Invention Example


69
9.3
52
GOOD
GOOD
GOOD
GOOD
Invention Example


70
6.8
45
GOOD
GOOD
GOOD
GOOD
Invention Example


71
3.2
28
GOOD
GOOD
GOOD
GOOD
Invention Example


72
0.3
0
FAIR
GOOD
GOOD
GOOD
Invention Example


73
0.4
0
FAIR
GOOD
GOOD
GOOD
Invention Example


74
0.8
1
FAIR
GOOD
GOOD
GOOD
Invention Example


75
1.1
1
GOOD
GOOD
GOOD
GOOD
Invention Example


76
0.4
0
FAIR
GOOD
GOOD
GOOD
Invention Example


77
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


78
1.7
25
GOOD
GOOD
GOOD
GOOD
Invention Example


79
3.6
35
GOOD
GOOD
GOOD
GOOD
Invention Example


80
1.7
22
GOOD
GOOD
GOOD
GOOD
Invention Example


81
2.5
25
GOOD
GOOD
GOOD
GOOD
Invention Example


82
1.0
7
GOOD
GOOD
GOOD
GOOD
Invention Example


83
2.3
20
GOOD
GOOD
GOOD
GOOD
Invention Example


84
2.1
15
GOOD
GOOD
GOOD
GOOD
Invention Example


85
0.5
0
FAIR
GOOD
GOOD
GOOD
Invention Example


86
1.4
7
GOOD
GOOD
GOOD
GOOD
Invention Example


87
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example





















TABLE 5










Concentration

Holding



log (PH20/PH2)
of hydrogen
Holding
sheet














Test
Steel
700° C. or
Higher than 700° C. and
Higher
in furnace
time
temperature


No.
type
lower
800° C. or lower
than 800° C.
%
(sec)
(° C.)





88
D
−0.07


1.0
300
700


89
D
−0.07
−0.07
−0.07
1.0
300
900


90
D
−0.14
−0.14
−0.14
1.0
300
900


91
D
−0.22
−0.22
−0.22
1.0
300
900


92
D
−0.37
−0.37
−0.37
1.0
300
900


93
D
−0.53
−0.53
−0.53
1.0
300
900


94
D
−0.67
−0.67
−0.67
1.0
300
825


95
D
−0.67
−0.67
−0.67
1.0
300
850


96
D
−0.67
−0.67
−0.67
1.0
300
875


97
D
−0.67
−0.67
−0.67
1.0
300
900


98
D
−0.78
−0.78
−0.78
1.5
300
900


99
D
−0.89
−0.89
−0.89
2.0
300
900


100
D
−1.00
−1.00
−1.00
2.0
300
900


101
D
−1.17
−1.17
−1.17
3.0
300
825


102
D
−1.17
−1.17
−1.17
3.0
300
850


103
D
−1.17
−1.17
−1.17
4.0
300
875


104
D
−1.17
−1.17
−1.17
4.0
300
900


105
D
−1.26
−1.26
−1.26
5.0
300
900


106
D
−1.36
−1.36
−1.36
1.0
300
900


107
D
−0.53
−0.53

1.0
90
750


108
D
−0.53
−0.53

1.0
90
800


109
D
−0.67
−0.67

1.0
90
750


110
D
−0.67
−0.67

1.0
90
800


111
D
−0.78
−0.78

1.5
90
750


112
D
−0.78
−0.78

1.5
90
800


113
D
−0.89
−0.89

2.0
90
800


114
D
−1.00
−1.00

2.0
90
750


115
D
−1.00
−1.00

2.0
90
800


116
D
−1.17
−1.17

4.0
90
800
















Location of
Thickness of






internal
decarburization
Chemical
Plating property














Test
oxidation
layer
conversion

Peeling
Tensile



No.
(μm)
(μm)
treatment
Appearance
test
strength
Note





88
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


89
19.1
86
GOOD
GOOD
GOOD
POOR
Comparative Example


90
18.5
81
GOOD
GOOD
GOOD
POOR
Comparative Example


91
17.4
76
GOOD
GOOD
GOOD
POOR
Comparative Example


92
15.2
71
GOOD
GOOD
GOOD
POOR
Comparative Example


93
12.3
65
GOOD
GOOD
GOOD
GOOD
Invention Example


94
5.4
40
GOOD
GOOD
GOOD
GOOD
Invention Example


95
6.6
48
GOOD
GOOD
GOOD
GOOD
Invention Example


96
9.0
52
GOOD
GOOD
GOOD
GOOD
Invention Example


97
11.4
60
GOOD
GOOD
GOOD
GOOD
Invention Example


98
9.3
51
GOOD
GOOD
GOOD
GOOD
Invention Example


99
6.3
44
GOOD
GOOD
GOOD
GOOD
Invention Example


100
3.7
25
GOOD
GOOD
GOOD
GOOD
Invention Example


101
0.2
0
FAIR
GOOD
GOOD
GOOD
Invention Example


102
0.6
0
FAIR
GOOD
GOOD
GOOD
Invention Example


103
0.7
1
FAIR
GOOD
GOOD
GOOD
Invention Example


104
1.1
1
GOOD
GOOD
GOOD
GOOD
Invention Example


105
0.3
0
FAIR
GOOD
GOOD
GOOD
Invention Example


106
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


107
2.1
24
GOOD
GOOD
GOOD
GOOD
Invention Example


108
3.2
32
GOOD
GOOD
GOOD
GOOD
Invention Example


109
1.6
20
GOOD
GOOD
GOOD
GOOD
Invention Example


110
2.3
24
GOOD
GOOD
GOOD
GOOD
Invention Example


111
1.1
8
GOOD
GOOD
GOOD
GOOD
Invention Example


112
2.2
19
GOOD
GOOD
GOOD
GOOD
Invention Example


113
1.8
15
GOOD
GOOD
GOOD
GOOD
Invention Example


114
0.7
0
FAIR
GOOD
GOOD
GOOD
Invention Example


115
1.5
7
GOOD
GOOD
GOOD
GOOD
Invention Example


116
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example





















TABLE 6










Concentration

Holding



log (PH20/PH2)
of hydrogen
Holding
sheet














Test
Steel
700° C. or
Higher than 700° C.and
Higher
in furnace
time
temperature


No.
type
lower
800° C. or lower
than 800° C.
%
(sec)
(° C.)





117
E
−0.07


1.0
300
700


118
E
−0.07
−0.07
−0.07
1.0
300
900


119
E
−0.14
−0.14
−0.14
1.0
300
900


120
E
−0.22
−0.22
−0.22
1.0
300
900


121
E
−0.37
−0.37
−0.37
1.0
300
900


122
E
−0.53
−0.53
−0.53
1.0
300
900


123
E
−0.67
−0.67
−0.67
1.0
300
825


124
E
−0.67
−0.67
−0.67
1.0
300
850


125
E
−0.67
−0.67
−0.67
1.0
300
875


126
E
−0.67
−0.67
−0.67
1.0
300
900


127
E
−0.78
−0.78
−0.78
1.5
300
900


128
E
−0.89
−0.89
−0.89
2.0
300
900


129
E
−1.00
−1.00
−1.00
2.0
300
900


130
E
−1.17
−1.17
−1.17
3.0
300
825


131
E
−1.17
−1.17
−1.17
3.0
300
850


132
E
−1.17
−1.17
−1.17
4.0
300
875


133
E
−1.17
−1.17
−1.17
4.0
300
900


134
E
−1.26
−1.26
−1.26
5.0
300
900


135
E
−1.36
−1.36
−1.36
1.0
300
900


136
E
−0.53
−0.53

1.0
90
750


137
E
−0.53
−0.53

1.0
90
800


138
E
−0.67
−0.67

1.0
90
750


139
E
−0.67
−0.67

1.0
90
800


140
E
−0.78
−0.78

1.5
90
750


141
E
−0.78
−0.78

1.5
90
800


142
E
−0.89
−0.89

2.0
90
800


143
E
−1.00
−1.00

2.0
90
750


144
E
−1.00
−1.00

2.0
90
800


145
E
−1.17
−1.17

4.0
90
800
















Location of
Thickness of






internal
decarburization
Chemical
Plating property














Test
oxidation
layer
conversion

Peeling
Tensile



No.
(μm)
(μm)
treatment
Appearance
test
strength
Note





117
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


118
18.8
86
GOOD
GOOD
GOOD
POOR
Comparative Example


119
17.8
81
GOOD
GOOD
GOOD
POOR
Comparative Example


120
17.3
81
GOOD
GOOD
GOOD
POOR
Comparative Example


121
15.4
74
GOOD
GOOD
GOOD
POOR
Comparative Example


122
12.6
67
GOOD
GOOD
GOOD
GOOD
Invention Example


123
4.9
39
GOOD
GOOD
GOOD
GOOD
Invention Example


124
6.5
52
GOOD
GOOD
GOOD
GOOD
Invention Example


125
8.4
53
GOOD
GOOD
GOOD
GOOD
Invention Example


126
11.1
58
GOOD
GOOD
GOOD
GOOD
Invention Example


127
9.0
50
GOOD
GOOD
GOOD
GOOD
Invention Example


128
6.7
47
GOOD
GOOD
GOOD
GOOD
Invention Example


129
2.9
23
GOOD
GOOD
GOOD
GOOD
Invention Example


130
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


131
0.5
0
FAIR
GOOD
GOOD
GOOD
Invention Example


132
0.7
1
FAIR
GOOD
GOOD
GOOD
Invention Example


133
1.1
1
GOOD
GOOD
GOOD
GOOD
Invention Example


134
0.6
0
FAIR
GOOD
GOOD
GOOD
Invention Example


135
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


136
1.8
23
GOOD
GOOD
GOOD
GOOD
Invention Example


137
3.0
34
GOOD
GOOD
GOOD
GOOD
Invention Example


138
1.6
20
GOOD
GOOD
GOOD
GOOD
Invention Example


139
3.0
22
GOOD
GOOD
GOOD
GOOD
Invention Example


140
0.9
6
GOOD
GOOD
GOOD
GOOD
Invention Example


141
2.4
21
GOOD
GOOD
GOOD
GOOD
Invention Example


142
1.8
17
GOOD
GOOD
GOOD
GOOD
Invention Example


143
0.6
0
FAIR
GOOD
GOOD
GOOD
Invention Example


144
1
6
GOOD
GOOD
GOOD
GOOD
Invention Example


145
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example





















TABLE 7










Concentration

Holding



log (PH20/PH2)
of hydrogen
Holding
sheet














Test
Steel
700° C. or
Higher than 700° C. and
Higher
in furnace
time
temperature


No.
type
lower
800° C. or lower
than 800° C.
%
(sec)
(° C.)





146
A
−0.07
−0.14
−0.07
1.00
300
900


147
A
−0.07
−1.36
−1.36
1.00
300
900


148
A
−0.14
−0.14
−0.07
1.00
300
900


149
A
−1.36
−1.17
−2.83
5.00
300
900


150
A
−0.14
−1.36
−0.07
1.00
300
900


151
A
−1.36
−0.14
−0.07
1.00
300
900


152
A
−2.83
−1.17
−1.36
5.00
300
900


153
B
−0.07
−0.14
−0.07
1.00
300
900


154
B
−0.07
−1.36
−1.36
1.00
300
900


155
B
−0.14
−0.14
−0.07
1.00
300
900


156
B
−1.36
−1.17
−2.83
5.00
300
900


157
B
−0.14
−1.36
−0.07
1.00
300
900


158
B
−1.36
−0.14
−0.07
1.00
300
900


159
B
−2.83
−1.17
−1.36
5.00
300
900


160
C
−0.07
−0.14
−0.07
1.00
300
900


161
C
−0.07
−1.36
−1.36
1.00
300
900


162
C
−0.14
−0.14
−0.07
1.00
300
900


163
C
−1.36
−1.17
−2.83
5.00
300
900


164
C
−0.14
−1.36
−0.07
1.00
300
900


165
C
−1.36
−0.14
−0.07
1.00
300
900


166
C
−2.83
−1.17
−1.36
5.00
300
900


167
D
−0.07
−0.14
−0.07
1.00
300
900


168
D
−0.07
−1.36
−1.36
1.00
300
900


169
D
−0.14
−0.14
−0.07
1.00
300
900


170
D
−1.36
−1.17
−2.83
5.00
300
900


171
D
−0.14
−1.36
−0.07
1.00
300
900


172
D
−1.36
−0.14
−0.07
1.00
300
900


173
D
−2.83
−1.17
−1.36
5.00
300
900
















Location of
Thickness of






internal
decarburization
Chemical
Plating property














Test
oxidation
layer
conversion

Peeling
Tensile



No.
(μm)
(μm)
treatment
Appearance
test
strength
Note





146
19.7
95
GOOD
GOOD
GOOD
POOR
Comparative Example


147
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


148
19.5
96
GOOD
GOOD
GOOD
POOR
Comparative Example


149
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


150
17.3
87
GOOD
GOOD
GOOD
POOR
Comparative Example


151
19.7
96
GOOD
GOOD
GOOD
POOR
Comparative Example


152
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


153
19.4
97
GOOD
GOOD
GOOD
POOR
Comparative Example


154
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


155
19.4
97
GOOD
GOOD
GOOD
POOR
Comparative Example


156
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


157
17.1
86
GOOD
GOOD
GOOD
POOR
Comparative Example


158
19.8
94
GOOD
GOOD
GOOD
POOR
Comparative Example


159
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


160
19.2
94
GOOD
GOOD
GOOD
POOR
Comparative Example


161
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


162
18.9
96
GOOD
GOOD
GOOD
POOR
Comparative Example


163
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


164
16.8
86
GOOD
GOOD
GOOD
POOR
Comparative Example


165
19.6
96
GOOD
GOOD
GOOD
POOR
Comparative Example


166
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


167
19.2
93
GOOD
GOOD
GOOD
POOR
Comparative Example


168
0
0
POOR
POOR
GOOD
GOOD
Comparative Example


169
19.8
93
GOOD
GOOD
GOOD
POOR
Comparative Example


170
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


171
17.9
88
GOOD
GOOD
GOOD
POOR
Comparative Example


172
19.1
95
GOOD
GOOD
GOOD
POOR
Comparative Example


173
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example





















TABLE 8










Concentration

Holding



log (PH20/PH2)
of hydrogen
Holding
sheet














Test
Steel
700° C. or
Higher than 700° C. and
Higher
in furnace
time
temperature


No.
type
lower
800° C. or lower
than 800° C.
%
(sec)
(° C.)





174
E
−0.07
−0.14
−0.07
1.00
300
900


175
E
−0.07
−1.36
−1.36
1.00
300
900


176
E
−0.14
−0.14
−0.07
1.00
300
900


177
E
−1.36
−1.17
−2.83
5.00
300
900


178
E
−0.14
−1.36
−0.07
1.00
300
900


179
E
−1.36
−0.14
−0.07
1.00
300
900


180
E
−2.83
−1.17
−1.36
5.00
300
900


181
F
−2.83
−2.83
−2.83
5.00
300
900


182
F
−2.83
−2.83
−2.83
5.00
300
800


183
G
−2.83
−2.83
−2.83
5.00
300
900


184
G
−2.83
−2.83
−2.83
5.00
300
800


185
H
−2.83
−2.83
−2.83
5.00
300
900


186
H
−2.83
−2.83
−2.83
5.00
300
800
















Location of
Thickness of






internal
decarburization
Chemical
Plating property














Test
oxidation
layer
conversion

Peeling
Tensile



No.
(μm)
(μm)
treatment
Appearance
test
strength
Note





174
19
98
GOOD
GOOD
GOOD
POOR
Comparative Example


175
0
0
POOR
POOR
POOR
GOOD
Comparative Example


176
19.3
97
GOOD
GOOD
GOOD
POOR
Comparative Example


177
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


178
17.5
88
GOOD
GOOD
GOOD
POOR
Comparative Example


179
19.2
96
GOOD
GOOD
GOOD
POOR
Comparative Example


180
0.1
0
FAIR
GOOD
GOOD
GOOD
Invention Example


181
0
0
POOR
POOR
GOOD
POOR
Comparative Example


182
0
0
POOR
POOR
GOOD
POOR
Comparative Example


183
0
0
POOR
POOR
GOOD
POOR
Comparative Example


184
0
0
POOR
POOR
GOOD
POOR
Comparative Example


185
0
0
POOR
POOR
GOOD
POOR
Comparative Example


186
0
0
POOR
POOR
GOOD
POOR
Comparative Example









For the annealed steel sheets, the depth of the internal oxidation layer of Si and the thickness of the carburization layer were evaluated as described above.


(Depth Location of Internal Oxidation Layer of Si)


In ferrite in a surface layer area of the steel sheet, a region in which the number of Si oxide grains having a maximum length of 25 nm or longer was 1.0×1012 grains/m2 or more was defined as an internal oxidation layer of Si.


Specifically, a specimen was sampled from a sheet thickness cross section parallel to the rolling direction of the steel sheet as an observed section, and the observed section was polished, Nital-etched, and observed using a field emission scanning electron microscope (FE-SEM) at a magnification of 5,000 times or higher. Regions having a rectangular shape that was 1.0 μm long in the thickness direction of the steel sheet and 20 μm long in the rolling direction were set at three random places. In each of the three places, the number of Si oxide grains was counted in the region, in a case where 10 or more Si oxide grains were present, the region was considered as the internal oxidation layer of Si, and the average value of the maximum depths of regions in which 10 or more Si oxide grains were present at the three places was considered as the depth location of the internal oxidation layer of Si. The evaluation results are shown in Table 1. When the depth of the internal oxidation layer was 0.1 pun or more, it was determined that internal oxidation was sufficient.


(Thickness of Decarburization Layer)


An area fraction S1 of a hard structure at a sheet thickness ¼ portion of the steel sheet and an area fraction S2 of the hard structure in the surface layer area of the steel sheet were compared with each other, and the maximum depth location at which S2/S1 reached 0.40 or less was considered as the thickness of the decarburization layer. The hard structure refers to a structure made of one or more of martensite, tempered martensite, bainite, and residual austenite. Regarding an area ratio, a specimen was sampled from a sheet thickness cross section parallel to the rolling direction of the steel sheet as an observed section, the observed section was polished and Nital-etched, and regions were observed and obtained at three or more places using a field emission scanning electron microscope (FE-SEM) at a magnification of 500 times to 3,000 times. That is, in individual observation regions, 50 μm or longer parallel lines were drawn on the sheet surface of the steel sheet, the total length L of the lines overlapping the hard structure was obtained, the ratios L/LO to the length LO of the line were obtained, and the average value thereof was considered as the area fraction S2 of the hard structure at the depth location. The evaluation results are shown in Table 1. When the thickness of the decarburization layer was 70 μm or less, it was determined that it was possible to suppress the progress of decarburization.


Furthermore, for these steel sheets, the chemical convertibility, the plating property, and the tensile strength were evaluated.


(Chemical Convertibility)


First, the continuous annealed steel sheet was cut to a 70 mm×150 mm test piece, an aqueous solution of 18 g of a defatting agent (trade name: FINE CLEANER E2083) manufactured by Nihon Parkerizing Co., Ltd. was sprayed to the test piece at 40° C. for 120 seconds so as to wash the test piece with water, thereby removing fats. Next, the defatted cold rolled steel sheet was immersed in an aqueous solution of 0.5 g of a surface conditioner (trade name: PREPALENE XG) manufactured by Nihon Parkerizing Co., Ltd. at normal temperature for 60 seconds. After that, the steel sheet was immersed in a zinc phosphate treatment agent (trade name: PALBOND L3065) manufactured by Nihon Parkerizing Co., Ltd. for 120 seconds, washed with water, and dried, thereby carrying out a chemical conversion treatment. After that, three places (the central portion and both end portions) along the longitudinal direction of the chemical conversion treated test piece were observed using a scanning electron microscope at a magnification of 1,000 times, and the degree of attachment of crystal grains of a zinc phosphate coating was observed.


In a case where zinc phosphate crystals of the chemical conversion treatment coating were densely attached, the chemical convertibility was evaluated as “GOOD”, in a case where zinc phosphate crystals were not dense, and a small number of voids (portions to which the zinc phosphate coating was not attached and which are generally referred to as “lack of hiding”) are visible between adjacent crystals, the chemical convertibility was evaluated as “FAIR”, and, in a case where places not coated with the chemical conversion treatment coating were clearly visible, the chemical convertibility was evaluated as “POOR”.


(Tensile Strength)


A No. 5 test piece described in JIS Z2201 was cut out from the continuous-annealed steel sheet in a direction orthogonal to the rolling direction, and a tensile test was carried out at a normal temperature according to JIS Z2241, thereby obtaining a tensile strength and an elongation.


In addition, in a case where the tensile strength was 780 MPa or higher and the tensile strength degraded by less than 1.0% compared with the tensile strength of a test piece obtained by cutting portions outside 80% of the test piece from the sheet thickness center in the thickness direction, the tensile strength was evaluated as “GOOD”. On the other hand, in a case where the tensile strength was lower than 780 MPa and a case where the tensile strength was 780 MPa or higher, however the tensile strength degraded by 1.0% or more compared with the tensile strength of the test piece obtained by cutting portions outside 80% of the test piece from the sheet thickness center in the thickness direction, the tensile strength was evaluated as “POOR”.


(Plating Property)


A hot dip galvanizing treatment was carried out on the continuous-annealed steel sheet using a well-known method, the external appearance of the hot dip galvanized steel sheet was visually evaluated, and a plating peeling test was carried out, thereby evaluating the adhesion. Specifically, the adhesion was evaluated as described below.


“External Appearance Inspection”


Regarding the external appearance of the surface of the hot dip galvanized steel sheet, five samples having a length of 1 m were continuously sampled from the steel sheet through the entire width, and the status of the generation of unplated portions was visually determined using the following standards.


GOOD: No unplated portions having a diameter of 0.5 mm or larger were observed (practically permissible external appearance).


POOR: Unplated portions having a diameter of 0.5 mm or larger were observed (outside the permissible range of external appearance).


“Plating Peeling Test”


A plating peeling test was carried out according to the “Metallic Materials-Bend Testing Method” described in JIS Z2248 which evaluates plate adhesion in a process in which a compressive stress is applied to a steel sheet. Specifically, as disclosed in document “Hot Dip Galvanized Steel Sheet Manual, p. 53 to 55”, a 60° V bend test was carried out using each steel sheet, then, tape was attached to the inside of a bent portion, and the tape was peeled off. In addition, the plate adhesion was evaluated using the following standards from the peeling status of the plated layer peeled off together with the tape. As the tape, “CELLOTAPE” (registered trademark) manufactured by Nichiban Co., Ltd. was used.


GOOD: The peeled width was shorter than 7.0 mm (practically permissible)


POOR: The peeled width was 7.0 mm or longer (practically not permissible)


In Test No. 1, No. 30, No. 59, No. 88, and No. 117, the steel sheet temperatures during annealing were 700° C. or lower, and neither the internal oxidation of Si nor decarburization was occurred. In Test No. 19, No. 48, No. 77, No. 106, and No. 135, the steel sheet temperatures during heating were higher than 700° C. and 800° C. or lower, in the range of heating the steel sheets, the furnace body average values of log (PH2O/PH2) which is the relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace were −1.36 or lower, and the internal oxidation of Si was not sufficient.


In Test No. 2, No. 31, No. 60, No. 89, and No. 118, the temperatures of the steel sheets during heating and holding were 900° C., however the furnace body average values of log (PH2O/PH2) which is a relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace were −0.07 or higher, and the decarburization thicknesses became excessively thick.


In Test Nos. 3 to 5, Nos. 32 to 34, Nos. 61 to 63, Nos. 90 to 92, and Nos. 119 to 121, the furnace body average values of log (PH2O/PH2) at higher than 800° C. were −0.54 or higher, and the decarburization thicknesses became excessively thick.


In addition, in Test Nos. 146 to 148, No. 150, No. 151, Nos. 153 to 155, No. 157, No. 158, Nos. 160 to 162, No. 164, No. 165, No. 167 to No. 169, No. 171, No. 172, Nos. 172 to 176, No. 178, No. 179, and Nos. 181 to 186, the furnace body average values of log (PH2O/PH2) were deviated from the present invention at all of the steel sheet temperatures of 700° C. or lower, higher than 700° C. and 800° C. or lower, and higher than 800° C., the internal oxidation was not sufficient, and the decarburization thicknesses became excess or the tensile strength or the plating property was deteriorated.


In contrast, in Test Nos. 6 to 18, Nos. 20 to 29, Nos. 35 to 47, Nos. 49 to 58, Nos. 64 to 76, Nos. 78 to 87, Nos. 93 to 105, Nos. 107 to 116, Nos. 122 to 134, Nos. 136 to 145, No. 149, No. 152, No. 156, No. 159, No. 163, No. 166, No. 170, No. 173, No. 177, and No. 180 in which, in the continuous annealing of heating the steel sheets at a temperature of 750° C. to 900° C. during heating and holding of the steel sheets, the furnace body average values of log (PH2O/PH2) which is a relationship between the water partial pressure PH2O and the hydrogen partial pressure PH2 in the atmosphere of the furnace at a steel sheet of higher than 700° C. and 800° C. or lower were set in a range of −1.36<log (PH2O/PH2)<−0.07, the furnace body average values of log (PH2O/PH2) at a steel sheet temperature of 700° C. or lower were set to −3.01<log (PH2O/PH2)<−0.07, and the furnace body average values of log (PH2O/PH2) at higher than 800° C. were set to −3.01<log (PH2O/PH2)<−0.53, the depth locations of the internal oxidation layers of Si were sufficiently deep, and the thicknesses of the decarburization layer became thin.


From what has been described above, it was confirmed that, according to the present invention, Si is oxidized in a steel sheet, thereby suppressing the exposure of Si oxides on the surface of the steel sheet, and the progress of decarburization from the steel sheet can be suppressed.


INDUSTRIAL APPLICABILITY

It is possible to provide a method for manufacturing a high strength steel sheet in which the atmosphere during annealing is controlled, whereby the exposure of Si oxides on the surface of the steel sheet is suppressed by oxidizing Si in the steel sheet, and the progress of decarburization of the steel sheet can be suppressed and a device for continuous annealing steel sheet which is suitable for the above described method for manufacturing a high strength steel sheet.


BRIEF DESCRIPTION OF THE REFERENCE SYMBOLS






    • 1 STEEL SHEET


    • 10 DEVICE FOR CONTINUOUS ANNEALING STEEL SHEET


    • 11 FIRST HEATING BAND


    • 12 SECOND HEATING BAND


    • 13 THIRD HEATING BAND


    • 14 SOAKING BAND


    • 15 ATMOSPHERIC GAS INTRODUCTION PORTION (IN-FURNACE ATMOSPHERE ADJUSTMENT UNIT)




Claims
  • 1. A method for manufacturing a high strength steel sheet having a tensile strength of 780 MPa or higher, the method comprising: continuous annealing by heating a steel sheet containing as a chemical composition, by mass %, C: 0.050% to 0.40%, Si: 0.10% to 2.50%, Mn: 1.20% to 3.50%, Cr: 0% to 0.80%, Ni: 0% to 5.00%, Cu: 0% to 3.00%, Nb: 0% to 0.10%, Mg: 0% to 0.010%, Ti: 0% to 0.10%, B: 0% to 0.010%, and Mo: 0% to 0.5% and a remainder being Fe and impurities, in which P: limited to 0.100% or less, S: limited to 0.010% or less, Al: limited to 1.200% or less, and N: limited to 0.0100% or less, up to a temperature range of 750° C. to 900° C. and holding the steel sheet in the temperature range for 0 seconds to 300 seconds,wherein, in the continuous annealing, during the heating up to the temperature range and the holding in the temperature range,a hydrogen concentration in an atmosphere of a furnace is less than 10 volume %,when a temperature of the steel sheet is 700° C. or lower, a furnace body average value of log (PH2O/PH2) which is a relationship between a water partial pressure PH2O and a hydrogen partial pressure PH2 in the atmosphere of the furnace is in a range of Expression (i) below,when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace is in a range of Expression (ii) below, and,when the temperature of the steel sheet is higher than 800° C., the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace is in a range of Expression (iii) below, and a dew point is lower than −10° C., −3.01<log(PH2O/PH2)<−0.07  (i)−1.36<log(PH2O/PH2)<−0.07  (ii)−3.01<log(PH2O/PH2)<−0.53  (iii).
  • 2. The method for manufacturing a steel sheet according to claim 1, wherein the steel sheet contains, by mass %, one or more ofCr: 0.01% to 0.80%,Ni: 0.01% to 5.00%,Cu: 0.01% to 3.00%,Nb: 0.001% to 0.10%,Mg: 0.0001% to 0.010%,Ti: 0.001% to 0.10%,B: 0.0001% to 0.010%, andMo: 0.01% to 0.5%.
  • 3. The method for manufacturing a steel sheet according to claim 1, wherein, when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace is in a range of Expression (vii) below, −1.00<log(PH2O/PH2)<−0.67  (vii).
  • 4. A device for continuous annealing a steel sheet containing as a chemical composition, by mass %, C: 0.050% to 0.40%, Si: 0.10% to 2.50%, Mn: 1.20% to 3.50%, Cr: 0% to 0.80%, Ni: 0% to 5.00%, Cu: 0% to 3.00%, Nb: 0% to 0.10%, Mg: 0% to 0.010%, Ti: 0% to 0.10%, B: 0% to 0.010%, and Mo: 0% to 0.5% and a remainder being Fe and impurities, in which P: limited to 0.100% or less, S: limited to 0.010% or less, Al: limited to 1.200% or less, and N: limited to 0.0100% or less, the device comprising: an in-furnace atmosphere adjustment unit forsetting a hydrogen concentration in an atmosphere of a furnace to less than 10 volume %,when a temperature of the steel sheet is 700° C. or lower, adjusting a furnace body average value of log (PH2O/PH2) which is a relationship between a water partial pressure PH2O and a hydrogen partial pressure PH2 in the atmosphere of the furnace to be in a range of Expression (iv) below,when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, adjusting the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace to be in a range of Expression (v) below,when the temperature of the steel sheet is higher than 800° C., adjusting the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace to be in a range of Expression (vi) below, andadjusting a dew point to be lower than −10° C., −3.01<log(PH2O/PH2)<−0.07  (iv)−1.36<log(PH2O/PH2)<−0.07  (v)−3.01<log(PH2O/PH2)≤−0.53  (vi).
  • 5. The method for manufacturing a steel sheet according to claim 2, wherein, when the temperature of the steel sheet is higher than 700° C. and 800° C. or lower, the furnace body average value of log (PH2O/PH2) in the atmosphere of the furnace is in a range of Expression (vii) below, −1.00<log(PH2O/PH2)<−0.67  (vii).
PCT Information
Filing Document Filing Date Country Kind
PCT/JP2016/055601 2/25/2016 WO 00