Claims
- 1. A method for evaluating the operation of an electrically actuatable device operated by an electromagnet, except a valve operated by an electromagnet for controlling an air flow to one or more weft insertion nozzles in a loom, said method comprising the following steps:(a) energizing said electromagnet by applying an electrical actuation current (I1) to said electromagnet, said actuation current forming an energizing curve (I1=f(t)); (b) monitoring said energizing curve over time (t) for detecting an actual value of an electrical indicator that represents the beginning of an actually effective operation of said electromagnet; (c) establishing a reference value for said electrical indicator; (d) comparing said actual value of said electrical indicator with said reference value; (e) generating a fault signal if said actual value of said electrical indicator unacceptably deviates from said reference value, wherein said fault signal is an advance warning of expected future electromagnet failure when a difference between said actual value and said reference value exceeds a lower first threshold and does not exceed a higher second threshold, and wherein said electromagnet fault message is an indication of an actual, present electromagnet failure when said difference exceeds said higher second threshold.
- 2. The method of claim 1, further comprising a step of establishing a tolerance range of an acceptable deviation of said actual value from said reference value, and wherein said releasing step (e) comprises releasing said fault signal if a difference between actual value and said reference value falls outside of said tolerance range.
- 3. The method of claim 1, wherein said reference value is an inputtable rated value for the operation of said electromagnet, and said step (c) of establishing said reference value comprises inputting said rated value into a reference value memory.
- 4. The method of claim 1, further comprising repeatedly carrying out said step (a) to provide electromagnet actuation cycles in succession, wherein said reference value is a prior actual value from a prior electromagnet actuation cycle, and wherein said step (c) comprises at least temporarily storing said prior actual value into a reference value memory.
- 5. The method of claim 1, wherein said electrical indicator is an increasing characteristic of said energizing curve, said step (b) comprises monitoring and detecting measured data corresponding to said increasing characteristic of said energizing curve as a function of time beginning at a time of switching-on said electrical actuation current, and wherein said reference value comprises reference data corresponding to an increasing reference curve as a function of time.
- 6. The method of claim 5, wherein said step (d) comprises determining an amount of time-shift between said measured data and said reference data, and said step (e) comprises releasing said fault signal if said amount of time-shift is outside an acceptable tolerance range.
- 7. The method of claim 1, wherein said electrical indicator is selected from the group consisting of at least one characteristic increasing curve, a time of occurrence of a characteristic feature within said increasing curve, and a magnitude of said characteristic feature, and wherein said time of occurrence of said characteristic feature or said magnitude of said character feature is compared with a reference time or a reference magnitude of said characteristic feature.
- 8. The method of claim 7, wherein said at least one characteristic increasing curve comprises a momentary current dip in said characteristic increasing curve of said electrical actuation current that energizes said electromagnet.
- 9. The method of claim 7, wherein said characteristic feature comprises a momentary voltage fluctuation in said at least one characteristic increasing curve of said electrical actuation current that energizes said electromagnet.
- 10. The method of claim 7, wherein said electrical indicator is said time of occurrence of said characteristic feature, wherein said reference value comprises said reference time, and said step (e) comprises releasing said fault signal if said time of occurrence of said characteristic feature deviates from said reference time outside an acceptable tolerance time range.
- 11. The method of claim 7, wherein said electrical indicator is said magnitude of said characteristic feature, said reference value comprises said reference magnitude, and said step (e) comprises releasing said fault signal if said magnitude of said characteristic feature deviates from said reference magnitude outside an acceptable magnitude tolerance range.
- 12. The method of claim 7, wherein said actual value detected in said step b) is a nil value, and wherein said steps (d and e) comprise releasing said fault signal in response to said nil value.
- 13. The method of clam 1, further comprising displaying an electromagnet fault message in response to release of said fault signal.
- 14. The method of claim 1, wherein said actual value is an actual time value, said reference value is a reference time value, and said step (d) comprises determining a time deviation of said actual time value from said reference time value, and further comprising adjusting a time of initiating said step (a) in a subsequent electromagnet actuation cycle dependent upon said time deviation of said actual time value from said reference time value.
- 15. The method of claim 14, wherein said adjusting of said time of initiating said step (a) comprises time-shifting said time of initiating so as to reduce said time deviation of said actual time value from said reference value.
- 16. The method of claim 1, wherein said electromagnet is energized by said actuation current for operating a weft controller or weft brake in a pneumatic loom.
- 17. A method for monitoring a weft release function and a weft stop function of a weft thread supply controller having an electrically operated electromagnet and forming part of a weft thread prewinder in a weaving loom, wherein said weft thread supply controller permits the release of a whole number of weft thread windings from said weft prewinder for insertion into a shed of said weaving loom at predetermined points of time and wherein said weft thread supply controller intermittently stops the weft release, said method comprising the following steps:(a) energizing said electromagnet by supplying an electrical actuation current (I1) to said electromagnet to provide an energizing current curve (I1=f(t)), said energizing producing an electrical characteristic indicator as part of said energizing current curve; (b) measuring said electrical characteristic indicator generated by said energizing step; (c) evaluating said electrical characteristic indicator for providing information at least regarding one of said weft release function and said weft stop function; and (d) energizing a second electromagnet for producing a second electrical characteristic indicator in a second energizing current curve (I2=f(t)), (e) measuring said second electrical characteristic indicator, (f) evaluating said second electrical characteristic indicator for providing further information, (g) comparing said information with said further information to ascertain a required time relationship between said first and second electrical characteristic indicators, (h) providing a control signal when said required time relationship is not satisfied, and (i) stopping said loom in response to said control signal.
- 18. The method of claim 17, wherein said evaluating step comprises sensing the presence or absence of said electrical characteristic indicator and supplying a corresponding information to a central control of said weaving loom.
- 19. The method of claim 17, wherein said evaluating step comprises providing a time reference point, sensing a time shift of said electrical characteristic indicator relative to said time reference point, and supplying an information regarding said time shift to a central control of said weaving loom.
- 20. The method of claim 17, comprising establishing for said electromagnet a rated point of time Δt1 when said electromagnet performs its function following said energizing switching-on of said electromagnet, performing said measuring step to obtain information whether said electric characteristic indicator takes place at a second point of time (t2) differing from said rated point of time (t1) for providing an actual point of time (t2), wherein said evaluating step comprises comparing said actual point of time (t2) with said rated point of time (t1) for ascertaining a time difference between said actual value and said rated value.
- 21. The method of claim 20, further comprising measuring said actual value (t2) repeatedly, performing said comparing repeatedly for providing respective time difference informations and evaluating said time difference informations for providing a fault signal when said actual point of time (t2) differs from said rated point of time (t1) at least twice.
- 22. The method of claim 17, further comprising sensing with a position sensor an instantaneous position of a weft stopper of said weft supply controller moved by said electromagnet for performing said weft stop function to provide a stopper position signal and evaluating said stopper position signal to indicate whether said weft stop function is correctly performed.
- 23. The method of claim 22, wherein said electromagnet comprises an armature functioning as said weft stopper, said method further comprising pulling said weft stopper into a withdrawn position in response to said energizing of said electromagnet for releasing a weft length, and pressing said weft stopper into a projected position for urging said weft stopper against a weft thread by a spring force when said actuation current is switched off.
- 24. The method of claim 17, wherein said electromagnet comprises a double acting armature movable in one or in the opposite direction, said method further comprising first energizing said electromagnet for moving said double acting armature in said one direction and secondly energizing said electromagnet for moving said double acting armature in said opposite direction, whereby said first energizing provides one of said electrical characteristic indicator and said second energizing provides a second electrical characteristic indicator, and measuring and evaluating at least one of said first and second electrical characteristic indicators for providing said information.
- 25. The method of claim 24, wherein said first energizing moves said double acting armature in a weft release direction and wherein said second energizing moves said double acting armature in a weft stopping direction.
- 26. The method of claim 17, wherein said required time relationship is a coincidence between said first and second electrical characteristic indicators.
- 27. The method of claim 17, wherein said required time relationship is satisfied if said first and second electrical characteristic indicators fall within a predetermined time interval.
- 28. The method of claim 17, wherein said required time relationship is determined by a rotational angle of a main drive shaft of said loom.
- 29. A method for evaluating the operation of an electrically actuatable device operated by an electromagnet, except a valve operated by an electromagnet for controlling an air flow to one or more weft insertion nozzles in a loom, said method comprising the following steps:(a) energizing said electromagnet by applying an electrical actuation current (I1) to said electromagnet for operating a weft controller or weft brake in a pneumatic loom, said actuation current forming an energizing curve (I1=f(t)); (b) monitoring over time (t) for detecting an actual value of an electrical indicator that represents the beginning of an actually effective operation of said electromagnet; for detecting an actual value of an electrical indicator that represents the beginning of an actual operation of said electromagnet; (c) establishing a reference value for said electrical indicator; (d) comparing said actual value of said electrical indicator with said reference value; (e) generating a fault signal if said actual value unacceptably deviates from said reference value.
Priority Claims (1)
Number |
Date |
Country |
Kind |
198 24 613 |
Jun 1998 |
DE |
|
CROSS-REFERENCE TO RELATED U.S. PATENT
The present disclosure is related to the disclosure of U.S. Pat. No. 5,787,937 (Teufel), issued on Aug. 4, 1998, for “Method for Monitoring the Proper Functioning of Electromagnetic Air Valves in Pneumatic Looms”. The entire disclosure of U.S. Pat. No. 5,787,937 is incorporated herein by reference.
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