The present invention relates to a method for mounting a screw and a thread-armoring element in a receiving thread of a component and an arrangement and a thread-armoring element for carrying out said method.
Conventional thread inserts in the form of a helically coiled wire or a threaded bushing serve to strengthen the receiving thread of components made of materials with a relatively low strength. For this purpose, the thread-armoring element is mounted in the receiving thread, whereupon then the screw can be screwed into the thread-armoring element. The total mounting thus requires two work steps: first the insertion of the thread-armoring element into the receiving thread and then the insertion of the screw into the mounted thread-armoring element, which makes the mounting correspondingly complex.
Two mounting types are common for the insertion of the thread-armoring element. In the case of the one mounting type, the helical wire is provided with a pull-in recess, via which a special tool carries along the helical wire and screws it into the receiving thread, see e.g. U.S. Pat. Nos. 4,563,119, 4,645,398, 4,553,303, etc. In the case of the other mounting type, the helical wire is provided on one end with a diagonally running pull-in pin, via which in turn a special tool carries along the helical wire and hereby screws it into the receiving thread, see e.g. U.S. Pat. Nos. 2,152,681, 2,363,663, etc. The pull-in recess results in a cross-sectional change in the wire, which makes the winding process more difficult. The pull-in pin or tang has the disadvantage that it must be broken and removed after mounting. In each case, a complex and expensive special tool for the insertion of the helical wire into the receiving thread is required.
A thread-armoring element in the form of a helical wire, which is provided with a diametrically running pull-in pin on one end, is known from U.S. Pat. No. 2,150,876 and U.S. Pat. No. 2,745,457. The associated screw is provided with a diametrically running groove on its end facing away from the screw head, into which the pull-in pin of the helical wire is snapped when the wire is mounted on the screw. The screw and the wire mounted on it can thus be inserted into the receiving thread of the component together. This simplifies the mounting process; however, the creation of the groove in the screw and of the pin on the helical wire requires corresponding effort.
A thread-armoring element in the form of a helical wire is known from US 2005/0095083 A1, which is first immobilized on the screw through a frictional connection and then the screw with the thread-armoring element immobilized on it is screwed into the receiving thread of the component in one single work step. The helical wire has an internal and external thread, the form of which is adjusted to the form of the thread of the screw or the receiving thread. The frictional connection is thereby achieved in that the inner and outer diameter of the internal thread of the helical wire is smaller in one end area than the inner and outer diameter of the thread of the screw when the helical wire is unstressed. In accordance with one embodiment, the helical wire has a cylindrical area in front of the diameter-reduced area, which serves as an insertion aid.
Further improvement of a method for mounting a screw and a thread-armoring element in a receiving thread of a component should be created through the present invention. The invention also relates to an arrangement and a thread-armoring element for carrying out said method.
Different aspects of the method according to the invention are defined in claims 1, 4, 6, 8, 14. An arrangement for carrying out said method according to the invention is defined in claim 23. Thread-armoring elements according to the invention are defined in claims 24 and 25.
In accordance with a first aspect of the invention (claim 1), the thread-armoring element designed as a helical wire is immobilized both through frictional connection and through an adhesive bond on the screw. This ensures a particularly secure immobilization of the thread-armoring element on the screw.
In accordance with a second aspect of the invention (claim 4), the thread-armoring element is designed in the form of a helical wire such that its radial inner and outer enveloping ends run conically over their entire axial length. This geometrical form of the helical wire has different handling advantages.
In accordance with a third aspect of the invention (claim 6), it is provided that the thread-armoring element designed as a helical wire has a coil-spring area with at least one coil located upstream, the inner diameter of which is reduced with respect to the inner diameter of the coil-spring area, wherein the screw has a pilot tip, which protrudes into the at least one upstream coil during the immobilization of the helical wire.
In accordance with a fourth aspect of the invention (claim 8), at least two diameter-reduced coils, which are a positively connected with each other, are located upstream from a coil-spring area of the thread-armoring element designed as a helical wire. The upstream coils thus have a bushing-like character, which prevents the screw from being moved through the helical wire due to its rigidity. This ensures a particularly secure immobilization of the thread-armoring element on the screw.
In accordance with a fifth aspect of the invention (claim 14), the thread-armoring element designed as a helical wire is immobilized through a positive connection on the screw. In the end area, the wire has at least two coils, which are connected for the formation of a bushing-like area through adhesive bonding with each other. The positive connection between the wire and the screw is achieved through a stop part provided in the end area of the wire, against which the screw hits during immobilization of the thread-armoring element on the screw, whereby the penetration depth of the screw is axially restricted. This also ensures a particularly secure immobilization of the thread-armoring element on the screw.
In the method according to the invention, the thread-armoring element is first immobilized on the screw and then the screw with the thread-armoring element immobilized on it is screwed into the receiving thread in one single work step.
The “final mounting” of the thread-armoring element and of the screw is thus reduced to one single work step, which can be executed by means of conventional screw tools. As long as the thread-armoring element is immobilized on the screw through a frictional connection and/or an adhesive bond, the screw does not need to be provided with a “pull-in groove” as in the initially discussed state of the art. A conventional screw can thus be used. It is also not required that the thread-armoring element is provided with a pull-in pin or tang, which would subsequently need to be broken off.
The “pre-mounting,” i.e. the immobilization of the thread-armoring element on the screw, can be performed for example by the screw manufacturer, whereupon the screw with the thread-armoring element immobilized on it can then be handled as one unit and delivered to the customer (e.g. a car manufacturer). The pre-mounting by the screw manufacturer does not require much effort. However, the time savings by the customer are considerable.
Further advantageous embodiments of the invention are defined in the dependent claims.
Exemplary embodiments of the invention are explained in greater detail based on the drawings.
In order to strengthen the receiving thread 8, a thread-armoring element 18 in the form of a helically coiled spring wire is provided, the outer form of which is adjusted to the receiving thread 8 and the inner form of which is adjusted to the thread 16 of the screw 10.
As shown in
In the case of the mounting process to be described, the thread-armoring element 18 is first applied to the thread 16 of the screw 10. As will be explained in greater detail, the thread-armoring element 18 is hereby immobilized on the screw 10, so that the thread-armoring element is held in an undetachable manner on the screw 10.
The screw 10 with the thread-armoring element 18 immobilized on it is then screwed through the bore hole 6 of the component 2 into receiving element 8 of the component 4 by means of a conventional screw tool (not shown). The pretensioning force required for a high-strength screw connection can hereby be created by tightening the screw 10. Special tools and associated complex mounting processes are not required.
In the case of the exemplary embodiments in
The diameter-reduced end section 20 of the helical coil 18 preferably extends over 360° to 720°, even though it can also be selected to be smaller or larger. The diameter reduction of the end section 20 is large enough to create a frictional connection with the thread of the screw 10, which is larger than the torque required to screw the thread-armoring element into the receiving thread. Outside of the end section 20, the helical wire 18 in the uninstalled state has an outer diameter that is somewhat larger than the inner diameter of the receiving thread 8 in order to ensure a tight fit of the thread-armoring element after installation.
The adhesive bond between the thread-armoring element 18 and the screw 10 can be achieved for example through the application of an adhesive bonding agent, in particular wax or glue between the thread-armoring element and the screw, which preferably takes place through dipping into the bonding agent (wax, glue, etc.). A corresponding positive connection between thread-armoring element and screw is indicated in
Concerning the mounting of the screw with the thread-armoring element immobilized on it, two cases can be differentiated:
In one case, the thread-armoring element is also turned by the screw not only during the screwing of the arrangement into the receiving thread 8, but during the entire tightening process. The application of the pretensioning force for the screw connection then takes place with thread friction between the external thread of the thread-armoring element and the receiving thread 8 in component 4. This type of mounting takes place for example in exemplary embodiments in which the thread-armoring element 18 is immobilized on the screw 10 through welding or soldering.
In the other case, the immobilization between the thread-armoring element 18 and the screw is released during the course of the tightening process due to the increasing load on the connection. For example, the frictional or positive connection between the thread-armoring element 18 and the screw 10 “breaks” at e.g. one fourth of the nominal tightening torque of the screw connection so that the remaining tightening process takes place with thread friction between the thread-armoring element 18 and the screw 10 and not between the receiving thread and the thread-armoring element. Since the “lifting arm” of the thread friction is smaller than in the former case, an even and comparatively low thread friction, i.e. an optimal thread friction, is achieved.
If the frictional and adhesive connection between the thread-armoring element 18 and the screw 10 only breaks during the removal of the screw 10, then this at least makes it possible to mount any other screw during remounting.
In the case of the exemplary embodiment in
The threaded bushing 26 has a circumferential collar 32 on its one axial end. The internal thread 28 has at least one incompletely designed coil 34 on the other axial end of the threaded bushing 26. When the threaded bushing 26 is thus applied to the screw 10, the threaded bushing 26 is immobilized on the screw 10 through the incompletely designed coil(s) 34 of the internal thread 28. The mounting can then take place in the same manner as described based on
If the axial length of the screw shaft 14 of the screw 10 is larger than the joint thickness of the components 2 and 4, then the collar 32 of the threaded bushing 26 piles up on the receiving thread 8 of the component 4 during mounting. The thread 16 of the screw 10 then passes through the incompletely shaped coil(s) 34 of the threaded bushing until the screw head 12 fits on component 2.
Instead of through frictional connection or in addition to the frictional connection, the threaded bushing 26 on the screw 1 can be immobilized on the screw 10 through an adhesive bond, e.g. through immersion in an adhesive bonding agent such as wax, glue or through welding or soldering.
The threaded bushing 26 can also be provided with an anti-reverse device (not shown) so that the threaded bushing remains in the receiving thread 8 during the removal of the screw 10. The anti-reverse device can take place through a positive connection, for example through a knurl contour on the collar 32 or a barb contour (undercuts in the circumferential direction) on the external thread 30. However, the anti-reverse device can also take place through frictional connection and/or adhesive bonding, e.g. a glue coating on the external thread 30 of threaded bushing 32.
A corresponding anti-reverse device (not shown) can also be provided on the helical wire 18, wherein the anti-reverse device can take place through positive connection and/or frictional connection and/or adhesive bonding. In order to achieve a positive connection, the outer perimeter of the helical wire is advantageously provided with a knurl contour or a barb contour (undercuts).
If the material of the thread-armoring element has a considerably greater hardness than that of the receiving thread, then the thread-armoring element can be designed as a thread-tapping element. In this case, the component is provided with a smooth receiving bore hole, into which the thread-armoring element then cuts or carves a thread when it is screwed into the receiving bore hole together with the screw.
Before the screw 10 with the thread-armoring element immobilized on it is screwed into the receiving thread 8 of the component 4, the screw 10 and the thread-armoring element 18 or 26 can be connected with the second component 2 such that thread-armoring element serves as a securing device for the screw on the component 4. This can be achieved in that the screw 10 is first inserted through the bore hole 6 of the component 2 and then the thread-armoring element 18 or 26 is immobilized in the described manner on the screw 10. Another possibility is that the thread-armoring element 18 or 26 is immobilized on the screw 10 in the described manner, before both are moved through the bore hole 6. However, this requires that the diameter of the thread-armoring element is somewhat reducible on the screw so that the screw with the thread-armoring element can be moved through the bore hole 6, whereupon the thread-armoring element 18 then expands slightly so that the screw is then held in the bore hole 6 of the component 2 by the thread-armoring element. In any case, this makes it possible to in a sense “pre-confection” the component with the screw or with several screws and the associated thread-armoring elements in order to then accordingly simplify the screwing of component 2 onto component 4.
The thread-armoring element 18b also has a zigzag running inner and outer contour. However, in contrast to the conventional thread-armoring element 18a in
As a result of this cross-sectional shape, the outer diameter DB of the thread-armoring element 18b is considerably smaller than the outer diameter DA of the thread-armoring element 18a. This enables the use of a receiving thread with a smaller diameter or a screw with a larger diameter.
Even though the inner and outer contour of the thread-armoring element 18b has a zigzag progression, another wave-like progression of the inner and outer contour is also possible. Thus, the peaks and valleys of the wave-like inner and outer contour could be rounded.
In the case of the exemplary embodiment shown in
As already mentioned, in the case of the exemplary embodiment in
In the case of the exemplary embodiment in
Based on the described diameter dimensioning of the wire 18c, one or more coils on the tapered end of the wire 18c form a coil-spring area, through which the wire 18c is immobilized in a frictional manner on the screw 10. As in the exemplary embodiments described above, it is generally possible that the helical wire 18c is also immobilized on the screw through an adhesive connection, wherein the adhesive connection is then preferably only provided in the coil-spring area.
Depending on the application, the cone angle β is selected, wherein it preferably lies in the range of 1 to 5°, for example on the order of magnitude of 2 to 3°.
In the case of thread-armoring elements in the form of helical wires, which are provided with a coil-spring area, the helical wire must receive a certain alignment during mounting in order to be able to be inserted into the receiving thread (see
In the case of the exemplary embodiment in
Different from the exemplary embodiment in
As can be seen in
This embodiment has the advantage that the screwing in of the arrangement made up of the screw and the thread-armoring element into the receiving thread (
In the case of the exemplary embodiment in
However, the difference is that for one a conventional screw 10 can be used without a pilot tip and on the other hand the upstream coils 21a are connected together via an adhesive bond. The adhesive bond gives the upstream coils 21a a sort of bushing character. This results in the fact that the screw 10 can only penetrate the helical wire 18e up to the coil-spring area 20a but cannot pass through the upstream coils 21a. The helical wire 18e is thus immobilized on the screw 10 with a high level of security so that it is in a sense turned along in a “positively connected” manner during the screwing of the screw and wire arrangement into the receiving thread.
This also reduces the risk of damage to the receiving thread so that the mounting process can be executed easily and reliably.
The adhesive bond of the interconnected upstream coils 21a can be achieved for example through welding or soldering or gluing. It would also generally be possible in the case of this exemplary embodiment—as well as in the case of the exemplary embodiment in FIG. 12—to also immobilize the helical wire 18d or 18e on the screw 10a or 10 through an adhesive bond, which is however generally unnecessary.
A conventional screw 10 can be used in the case of the exemplary embodiments in FIGS. 14 and 15—as in the exemplary embodiments in
namely, the immobilization of the wire 16f on the screw 10 does not take place through frictional connection or adhesive bonding, but rather through positive connection. For this purpose, the helical wire 18f has several (e.g. two or three) coils, which are interconnected for the formation of a bushing-like area through an adhesive connection, on its bottom end (in
As can be seen in
In the case of the exemplary embodiments in
As already mentioned, a coil-spring area of the helical wire is not required in the case of the exemplary embodiments in
In the case of the exemplary embodiment in
In both cases, the insertion of the arrangement made up of the screw and the helical wire into the receiving thread is hereby made easier and more secure, which in turn reduces the risk of damage to the receiving thread.
As was already mentioned and as can be seen in the drawings of the described exemplary embodiments, the helical wire has respectively an internal thread that corresponds to the thread of the screw and an external thread that corresponds to the thread of the receiving thread. The number of thread pitches of the screw hereby corresponds to the number of thread pitches of the receiving thread, wherein the helical wire respectively essentially completely fills the thread grooves of the screw and the thread grooves of the receiving thread in the concerned area.
In the case of the exemplary embodiments in
Number | Date | Country | Kind |
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06018644.2 | Sep 2006 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/007751 | 9/5/2007 | WO | 00 | 5/14/2009 |