The present disclosure relates to the field of an air conditioner device, and in particular, to a method for mounting an outlet structure of the air conditioner and a mounting structure of an air outlet of an air conditioner.
In order to embed the air outlet structure of the air conditioner for the existing ceiling air conditioner into an interior of the ceiling, the air outlet structure of the air conditioner is required to be mounted in the following ten steps: step 1: forming an opening in the ceiling; step 2: providing a sunken platform at the edge of the ceiling; step 3: pasting a masking tape on the inner edge of the air outlet nest; step 4: brushing the glue at the joint between the air outlet nest and the sunken platform at the edge of the ceiling; step 5: fixing the air outlet nest to the ceiling using a nail gun; step 6: supplementing high-strength putty on a periphery of the air outlet nest and the sunk platform of the ceiling; step 7: pasting the jointing paper on the air outlet nest and the edge of the ceiling; step 8: brushing the putty to polish and brushing the paint to level; step 9: removing the masking tape at the inner edge of the air outlet nest and leveling the edge by restoration; step 10: fixing the air outlet member on the air outlet nest with screws.
The inventor has found that, the related art is with at least the following problems: the air outlet member in the related art which uses the above-mentioned mounting manner in a complicated mounting process, involves a number of steps, and a long mounting cycle, so that an emergent engineering project is not satisfied; different steps involve different workers who often have to cooperate with each other, so that it is difficult to ensure the mounting reliability.
In the present disclosure, a method for mounting an outlet structure of the air conditioner and a mounting structure of an air outlet of an air conditioner are provided. Wherein, the mounting method comprises the steps of:
determining whether the supporting strength of a mounting base satisfies the ceiling requirements of the air outlet structure of the air conditioner;
mounting a lateral surface of the air outlet structure of the air conditioner on the mounting base and mounting the air outlet structure of the air conditioner on an indoor unit of the air conditioner if the requirements are satisfied, so that the mounting base provides a main support for the air outlet structure of the air conditioner, and the indoor unit provides an auxiliary support for the air outlet structure of the air conditioner; mounting the air outlet structure of the air conditioner on the indoor unit and mounting a lateral surface of the air outlet structure of the air conditioner on the mounting base if the requirements are not satisfied, so that the mounting base provides an auxiliary support for the air outlet structure of the air conditioner and the indoor unit provides a main support for the air outlet structure of the air conditioner.
In one or more embodiments, the step of mounting a lateral surface of the air outlet structure of the air conditioner on the mounting base comprises the following steps:
mounting a fixing member on the lateral surface of the air outlet structure of the air conditioner; wherein the fixing member comprises a first opening and a second opening, and at least one of the first opening and the second opening is an oblong hole; the fixing member is fixed to the lateral surface of the air outlet structure of the air conditioner through the first opening; and
fixing the air outlet structure of the air conditioner with the mounting base by passing a fastener through the second opening.
In one or more embodiments, the first opening and the second opening are both oblong holes; a length direction of the first opening is along the first direction of the air outlet structure of the air conditioner; a length direction of the second opening is along the second direction of the air outlet structure of the air conditioner, wherein one of the first direction and the second direction is a longitudinal direction of the air outlet structure of the air conditioner, and the other is a transverse direction of the air outlet structure of the air conditioner.
In one or more embodiments, the step of mounting the air outlet structure of the air conditioner on an indoor unit of the air conditioner comprises the following steps:
mounting a hanging assembly on the indoor unit of the air conditioner; and
fixing the air outlet structure of the air conditioner to the hanging assembly.
In some embodiments, an air outlet mounting structure of an air conditioner is provided. The air outlet mounting structure comprises an indoor unit, a mounting base and an air outlet structure of the air conditioner. The air outlet structure of the air conditioner is jointly supported by the indoor unit and the mounting base.
In one or more embodiments, a fixing member connecting with the mounting base is mounted on the lateral surface of the air outlet structure of the air conditioner, and a position where the fixing member is connected with the mounting base is adjustable.
In one or more embodiments, the fixing member is configured by an oblong hole to cause the position adjustable.
In one or more embodiments, the fixing member comprises a first opening and a second opening, and at least one of the first opening and the second opening is an oblong hole; the fixing member is fixed to the lateral surface of the air outlet structure of the air conditioner through the first opening; a length direction of the first opening is along the first direction of the air outlet structure of the air conditioner, and a length direction of the second opening is along the second direction of the air outlet structure of the air conditioner, wherein one of the first direction and the second direction is a longitudinal direction of the air outlet structure of the air conditioner, and the other is a transverse direction of the air outlet structure of the air conditioner.
In one or more embodiments, the indoor unit is fixed with a hanging assembly, and the air outlet structure of the air conditioner is fixed to the hanging assembly through a connecting piece.
In one or more embodiments, two opposite sides of the air outlet structure of the air conditioner are mounted on the mounting base, and the other two opposite sides of the air outlet structure of the air conditioner are fixedly connected to the indoor unit through the hanging assembly.
In one or more embodiments, the hanging assembly comprises a connection plate and a nut. The connection plate is detachably connected to the indoor unit. The air outlet structure of the air conditioner is connected to the connection plate through the connecting piece and the nut.
In one or more embodiments, a guide structure is provided on the air outlet structure of the air conditioner to guide a mounting direction of the connecting piece.
In one or more embodiments, the air outlet mounting structure of the air conditioner comprises a stopper disposed on the air outlet structure of the air conditioner, and having a plane clamping the bottom end of the mounting base.
In one or more embodiments, the air outlet mounting structure of the air conditioner comprises a panel disposed on one side of the air outlet structure of the air conditioning facing away from the indoor unit.
In one or more embodiments, the fixing member comprises: a first plate fixed to the air outlet structure of the air conditioner; and a second plate fixed to the first plate and the mounting base.
In one or more embodiments, the comprised angle between the first plate and the second plate is 95 degrees to 140 degrees.
In one or more embodiments, the total height of the fixing member is 7 mm to 12 mm.
In one or more embodiments, the length of the second opening is 8 mm to 20 mm.
In one or more embodiments, the mounting base comprises a ceiling.
Based on the above-described technical solution, the embodiments of the present disclosure at least have the following technical effects:
the method for mounting an air outlet structure of the air conditioner provided by the present disclosure has a favorable versatility in installation; the mounting requirements are still satisfied even when there is a certain deviation in the opening of the mounting base so that there is no need to rework or re-open the mounting base; the ceiling is reliable and the air outlet structure of the air conditioner is adequately attached to the mounting base; and the installation is simple, and after the opening of the mounting base is accomplished, the installation is performed immediately so that the installation is efficient. The above-described method for mounting the air outlet structure of the air conditioner simplifies the mounting process of the air outlet structure of the air conditioner and reduces the complexity of the mounting operation.
The technical solution provided by the present disclosure will be described in more detail below in conjunction with
Referring to
Step S10: determining whether the supporting strength of a mounting base 10 satisfies the ceiling requirements of the air outlet structure 2 of the air conditioner.
The mounting base 10 is specifically a ceiling. Whether the mounting base 10 meets the ceiling requirements depends on the material, thickness, shape, structure and the like of the mounting base 10. In actual use, after the air outlet structure 2 of the air conditioner is mounted onto the mounting base 10, the entire structure has to be stable and satisfy normal use.
Step S20: mounting a lateral surface of the air outlet structure 2 of the air conditioner on the mounting base 10, wherein the mounting base 10 mainly supports the air outlet structure 2 of the air conditioner; and mounting the air outlet structure 2 of the air conditioner on an indoor unit 1 of the air conditioner, wherein the indoor unit 1 auxiliarily supports the air outlet structure 2 of the air conditioner, if the requirements are satisfied. Wherein, the operation of mounting the lateral surface of the air outlet structure 2 of the air conditioner on the mounting base 10 and the operation of mounting the air outlet structure 2 of the air conditioner on the indoor unit 1 of the air conditioner is, for example, performed sequentially or simultaneously. More operators are required in simultaneous operation, while less operators are required in sequential operation.
In the above-described step S20, the support strength of the mounting base 10 satisfies the requirements. The air outlet structure 2 of the air conditioner is mounted in two manners: directly mounted laterally of the mounting base 10 and directly mounted on the indoor unit 1 of the air conditioner. These two manners are used independently, or combined with other mounting manners to jointly support the weight of the air outlet structure 2 of the air conditioner.
The mounting manner of the lateral surface of the air outlet structure 2 of the air conditioner means that the lateral surface of the air outlet structure 2 of the air conditioner is directly mounted on the mounting base 10 without nesting. Specifically, the lateral surface of the air outlet structure 2 of the air conditioner is directly fixed to the mounting base 10 with screws and plates. The mounting manner described in the embodiments of the air outlet mounting structure of the air conditioner provided below are also used here.
Step S30: mounting the air outlet structure 2 of the air conditioner on the indoor unit 1 of the air conditioner, wherein the indoor unit 1 mainly supports the air outlet structure 2 of the air conditioner on the indoor unit 1; and mounting a lateral surface of the air outlet structure 2 of the air conditioner on the mounting base 10, wherein the mounting base 10 auxiliarily supports the air outlet structure 2 of the air conditioner if the requirements are not satisfied.
In the method for mounting the air outlet structure of the air conditioner provided by the above-described technical solution, the mounting manner of the air outlet structure 2 of the air conditioner is determined based on whether the supporting capacity of the mounting base 10 itself satisfies the requirements; if the supporting capacity of the mounting base 10 satisfies the requirements, the air outlet structure 2 of the air conditioner is mainly supported by lateral installation (i.e. mounting the lateral surface), so that the weight of the air outlet structure 2 of the air conditioner is dispersed with a number of locations for the mounting site. Moreover, even when the air outlet structure 2 of the air conditioner is long enough, there will be no problems such as deformation. If the supporting capacity of the mounting base 10 does not satisfy the ceiling requirements of the air outlet structure 2 of the air conditioner, the air outlet structure 2 of the air conditioner is mainly supported by the indoor unit 1. The above-described two mounting manners which both eliminate nesting, and thus eliminate complicated steps required in the nested mounting process, simplify the mounting process of the air outlet structure 2 of the air conditioner and improve the mounting efficiency.
The air outlet structure 2 of the air conditioner is supported by the mounting base 10 and the indoor unit 1 at the same time. The above-described mounting manner reduces the number of mounting sites during lateral installation.
The step S20 introduced above specifically comprises the following steps:
First: mounting a fixing member 3 on the lateral surface of the air outlet structure 2 of the air conditioner. Referring to
Second: fixing the lateral surface of the outlet structure 2 of the air conditioner with the mounting base 10 by passing the fastener 35 through the second opening 32. Referring to
The above-described step S30 specifically comprise the following steps:
First: mounting the hanging assembly 4 on the indoor unit 1 of the air conditioner. There are multiple structures of the hanging assembly 4, such as a plate-like or frame-like structure, and specific structural forms will be given later.
Second: fixing the air outlet structure 2 of the air conditioner to the hanging assembly 4. Referring to
The specific embodiments of the above-described method for mounting an air outlet structure of an air conditioner will be introduced below.
First, the lateral installation manner will be introduced. The air outlet structure 2 of the air conditioner introduced is fixed to the mounting base 10 through laterally mounted screws. The air outlet structure of the air conditioner is mounted to the mounting base 10 from bottom to top, and the stopper (designed to be thin, and have sufficient strength) 7 abuts against the lower end surface of the mounting base 10 (see
Next, the ceiling manner will be introduced. The indoor unit 1 is mounted with a hanging assembly 4 (the hanging assembly 4 is provided with a screw hole) in advance, on which a nut 42 for ceiling has been welded in advance. The air outlet structure 2 of the air conditioner is provided with a guide structure 6 which is fixed in many ways, such as snap-fit, screw fixing, and glue adhering. Of course, it is also possible to directly design features that produce a similar guiding effect on the air outlet structure 2 of the air conditioner. The air outlet structure of the air conditioner is fixed with a stopper 7. The air outlet structure 2 of the air conditioner is fixed with a fixing plate 9 with an adjustable mounting position. The fixing plate 9 is provided with a notch 91 through which the fixing plate 9 is clamped onto the connecting piece 5. See
The specific mounting steps are as follows:
(1) first removing the fixing screws on fixing plate 9 (see
(2) fixing the two ceiling assemblies 4 by screws on both sides of the indoor unit 1 along a length direction of the indoor unit 1, see
(3) fixing the connector 5 (specifically a long screw) to the hanging assembly 4 by screwing several threads in advance, when the ceiling screw head is exposed on the bottom surface of the mounting base 10, and the air outlet structure 2 of the air conditioner enables the ceiling screw head to smoothly pass through the inside surface of the guide structure 6 by a guide bevel 61 of the guide structure 6, see
(4) abutting the air outlet structure 2 of the air conditioner upwards by hand so that the stopper 7 is attached to the lower end surface of the mounting base 10, after the head of the connecting piece 5 passes through the guide structure 6.
(5) At this time, the installer takes the fixing plate 9 out of the pocket with an adjustable position removed in step 1 (see
(6) finally tightening the connecting piece 5 so that the air outlet structure 2 of the air conditioner is attached to the mounting base 10.
Since the opening of the mounting base 10 is not necessarily adequately aligned with the air outlet of the air conditioner in the indoor unit 1 during the actual application of construction and installation, the above structure ensures that the ceiling fixation is adapted to most of the construction requirements by delicate designs.
The above is a detailed description of the ceiling mounting manner. During actual application, this ceiling method is suitable for the circumstance that the air outlet structure 2 of the air conditioner itself is very thick. If the air outlet structure 2 of the air conditioner is thin, for example the following mounting manner is specifically used:
(1) The hanging assembly 4 is fixed on the indoor unit 1.
(2) The air outlet structure of the air conditioner 2 is mounted against the bottom surface of the mounting base 10. That is, the stopper 7 is attached to the bottom surface of the mounting base 10.
(3) The connecting piece (specifically including a long screw) 5 is directly aligned with the nut of the hanging assembly 4, and then tightened so that the air outlet structure 2 of the air conditioner is effectively attached to the mounting base 10, and fixed on the indoor unit 1.
It should be noted that, in the above-described ceiling fixing manner, the connecting piece 5 is provided only in a length direction. If the air outlet structure 2 of the air conditioner is long, the air outlet structure 2 of the air conditioner is deformed, which results in deformation of the middle area to expose a gap. Thus, the air outlet structure 2 of the air conditioner is also auxiliarily fixed in the middle position in a laterally mounted screw manner.
In the method for mounting an air outlet structure of an air conditioner provided by the above-described embodiments of the present disclosure, only one mounting manner is used or two mounting manners are used at the same time according to actual demands. The above-described mounting method has a favorable versatility in installation; the installation is still satisfied even when there is a certain deviation in the opening of the mounting base 10 so that there is no need to rework or re-open the mounting base 10. The ceiling is reliable and the air outlet structure 2 of the air conditioner is adequately attached to the mounting base 10; and the installation is simple, and after the opening of the mounting base 10 is accomplished, the installation is performed immediately so that the installation is efficient.
Referring to
The mounting base 10 specifically comprise a ceiling. The indoor unit 1 is ceiled on the roof (or referred to as ceiling). According to different actual conditions, the air outlet structure 2 of the air conditioner is supported in one of the following manners: mainly supported by the mounting base 10 and auxiliarily supported by the indoor unit 1; mainly supported by the indoor unit 1 and auxiliarily supported by the mounting base 10.
The air outlet structure 2 of the air conditioner is supported by the indoor unit 1, which avoids problems such as complicated process and required more labor resulting from having to mount the air outlet structure 2 of the air conditioner on the nest fixed to the mounting base 10 in the related art.
In some embodiments, a fixing member 3 for connecting with the mounting base 10 is mounted on the lateral surface of the air outlet structure 2 of the air conditioner, and the position where the fixing member 3 is connected with the mounting base 10 is adjustable.
The fixing member 3 is alternatively mounted to the mounting base 10 by providing a plurality of mounting structures according to actual demands. Alternatively, the fixing member 3 is provided with a hole with an adjustable mounting position, such as an oblong hole 30, so as to realize an alternative mounting position.
Referring to
By providing the first opening 31 and the second opening 32 in different length directions, the mounting position is adjusted in the transverse and longitudinal directions of the air outlet structure 2 of the air conditioner, so that the installation is more convenient.
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
In some embodiments, the indoor unit 1 is fixed with a hanging assembly 4, and the air outlet structure 2 of the air conditioner is fixed to the hanging assembly 4 through the connecting piece 5. The connecting piece 5 is specifically a long bolt.
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
The size of the panel 8 is greater than or equal to that of the opening of the mounting base 10, so that the panel 8 blocks the mounting position of the air outlet structure 2 of the air conditioner and makes a lower accuracy of the mounting position.
In the description of the present disclosure, it is necessary to understand that, the azimuth or positional relations indicated by the terms “center”, “longitudinal”, “transverse”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “within”, “outside”, which are based on the azimuth or positional relations illustrated by the drawings, are only for facilitating description of the present disclosure, rather than indicating or implying that the device or element referred thereto has to present a particular azimuth, and be constructed and operated in a particular azimuth, so that it does not understand as limiting the protection scope of the present disclosure.
Finally, it should be explained that: the aforementioned embodiments are only used to describe the technical solution of the present disclosure rather than limiting the same; although detailed explanations are made to the present disclosure by referring to preferred embodiments, a common technical person in the art should understand that: it is still possible to make amendments to the embodiments of the present disclosure or make equivalent replacements to part of the technical features; without departing from the spirit and scope of the present disclosure, they should all be covered in the scope of the technical solution for which protection is sought in the present disclosure.
Number | Date | Country | Kind |
---|---|---|---|
201711401437.6 | Dec 2017 | CN | national |
This application is the United States national phase of PCT/CN2018/103735 filed Sep. 3, 2018, and claims priority to Chinese Patent Application No. 201711401437.6 filed Dec. 22, 2017, the disclosures of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2018/103735 | 9/3/2018 | WO | 00 |