This application claims priority to Chinese Patent Application No. 202310826269.4, filed Jul. 6, 2023, and all the benefits accruing therefrom under 35 U.S.C. § 119, the contents of which in its entirety are herein incorporated by reference.
The present disclosure relates to the technical field of elevators, in particular to a method for online replacement and a method for installation of an elevator sheave liner, and an elevator sheave liner.
In elevator systems, power devices such as traction machines are usually configured to provide power for system operation. When an elevator sheave, such as a traction sheave, is driven by power to rotate, it will transmit power to the elevator rope provided on it, causing the latter to start moving, thereby driving the elevator car and/or counterweight connected with the elevator rope to move up and down along the elevator hoistway.
Most elevator sheaves are configured with liners, which generally adopt an integral structure and can be installed on elevator sheaves in various ways. For example,
In view of the foregoing, the present disclosure provides a method for online replacement and a method for installation of an elevator sheave liner, and an elevator sheave liner, so as to solve or at least alleviate one or more of the aforementioned problems and other problems in the prior art.
Firstly, according to one aspect of the present disclosure, a method for online replacement of an elevator sheave liner is provided, which comprises steps of: A. rotating an elevator sheave provided with a liner comprising a plurality of assemblable sections such that at least one section to be replaced in the liner is rotated to an operating area, wherein the section to be replaced is not engaged with an elevator rope provided on the elevator sheave when in the operating area; B. detaching the section to be replaced from the elevator sheave, and installing a replacement section for replacing the section to be replaced onto the elevator sheave; and C. repeating steps A and B until all or part of sections to be replaced in the liner are replaced.
In the method for online replacement of an elevator sheave liner according to the disclosure, optionally, the section to be replaced is installed in a groove arranged circumferentially on the elevator sheave and has an extending portion extending radially outward beyond the groove, and in step B the section to be replaced is detached from the groove for being disassembled from the elevator sheave by applying a force to the extending portion.
In the method for online replacement of an elevator sheave liner according to the disclosure, optionally, in step B the replacement section is installed in a groove arranged circumferentially on the elevator sheave, a first end of the replacement section abuts against one end of the groove and a second end of the replacement section that is opposite to the first end abuts against the other end of the groove, and the first end and the second end are respectively subjected to a first force being parallel to a radial direction of the elevator sheave and a second force forming an angle with the radial direction of the elevator sheave after the replacement section is installed in place.
In the method for online replacement of an elevator sheave liner according to the disclosure, optionally, the following steps are also included: before step A or step B, detaching a fastening component from the liner, wherein the fastening component is configured to provide a force along a radial direction of the elevator sheave to fasten the liner in place on the elevator sheave; and after step C, installing the fastening component onto the liner after section replacement to fasten the liner in place on the elevator sheave.
In the method for online replacement of an elevator sheave liner according to the disclosure, optionally, the fastening component is installed in assembly portions of the liner that are arranged at the top of the plurality of assemblable sections along a circumferential direction of the liner.
In the method for online replacement of an elevator sheave liner according to the disclosure, optionally, the assembly portions are constructed in the shape of a groove, and the fastening component includes a metal strip.
In the method for online replacement of an elevator sheave liner according to the disclosure, optionally, the operating area is located at a lower portion of the elevator sheave, and/or a joint seam between two adjacent sections of the liner is constructed in the shape of a step, an arc, or an oblique line with an angle of less than 90° and not less than 10° formed between the oblique line and a longitudinal section of the elevator sheave.
Secondly, according to another aspect of the present disclosure, the present disclosure also provides a method for installation of an elevator sheave liner, which comprises steps of: providing an elevator sheave and a liner comprising a plurality of assemblable sections; and installing the plurality of assemblable sections along a circumferential direction of the elevator sheave onto the elevator sheave to form a liner located on the elevator sheave after they are assembled, wherein at least one section thereof is configured to be not engaged with an elevator rope provided on the elevator sheave when the section is located in an operating area after the elevator sheave is rotated.
In the method for installation of an elevator sheave liner according to the disclosure, optionally, the section is installed in a groove arranged circumferentially on the elevator sheave and has an extending portion extending outward beyond the groove along a radial direction of the elevator sheave, and the section is detached from the groove for being disassembled from the elevator sheave by applying a force to the extending portion.
In the method for installation of an elevator sheave liner according to the disclosure, optionally, a first end of the section abuts against one end of the groove that is arranged circumferentially on the elevator sheave and a second end of the section that is opposite to the first end abuts against the other end of the groove, and the first end and the second end are respectively subjected to a first force being parallel to a radial direction of the elevator sheave and a second force forming an angle with the radial direction of the elevator sheave after the section is installed in place.
In the method for installation of an elevator sheave liner according to the disclosure, optionally, a step is also included: after installing the plurality of assemblable sections in a groove arranged circumferentially on the elevator sheave, installing a fastening component on the liner formed after assembly to provide a force along a radial direction of the elevator sheave to fasten the liner in place on the elevator sheave.
In the method for installation of an elevator sheave liner according to the disclosure, optionally, the fastening component is installed in assembly portions of the liner that are arranged at the top of the plurality of assemblable sections along a circumferential direction of the liner.
In the method for installation of an elevator sheave liner according to the disclosure, optionally, the assembly portions are constructed in the shape of a groove, and the fastening component includes a metal strip.
In the method for installation of an elevator sheave liner according to the disclosure, optionally, the operating area is located at a lower portion of the elevator sheave, and/or a joint seam between two adjacent sections of the liner is constructed in the shape of a step, an arc, or an oblique line with an angle of less than 90° and not less than 10° formed between the oblique line and a longitudinal section of the elevator sheave.
In addition, according to another aspect of the present disclosure, an elevator sheave liner is provided. The elevator sheave liner comprises a plurality of assemblable sections, wherein the plurality of assemblable sections are configured to be assembled onto the elevator sheave to form a liner for the elevator sheave, and at least one section thereof is configured to be not engaged with an elevator rope provided on the elevator sheave when the section is located in an operating area after the elevator sheave is rotated.
In the elevator sheave liner according to the disclosure, optionally, the section is configured to be installed in a groove arranged circumferentially on the elevator sheave and have an extending portion extending outward beyond the groove along a radial direction of the elevator sheave, and the section is detachable from the groove for being disassembled from the elevator sheave by applying a force to the extending portion.
In the elevator sheave liner according to the disclosure, optionally, the section is configured to be installed in a groove arranged circumferentially on the elevator sheave and have a first end and a second end opposite to each other, the first end is configured to abut against one end of the groove during installation and the second end is configured to abut against the other end of the groove during installation, and the first end and the second end are respectively subjected to a first force being parallel to a radial direction of the elevator sheave and a second force forming an angle with the radial direction of the elevator sheave after the section is installed in place.
In the elevator sheave liner according to the disclosure, optionally, the plurality of assemblable sections are provided with assembly portions for fastening the elevator sheave liner after assembly in place onto the elevator sheave by installing a fastening component in the assembly portions to provide a force along a radial direction of the elevator sheave.
In the elevator sheave liner according to the disclosure, optionally, the assembly portions are arranged at the top of the plurality of assemblable sections along a circumferential direction of the liner and constructed in the shape of a groove, and the fastening component includes a metal strip.
In the elevator sheave liner according to the disclosure, optionally, the operating area is located at a lower portion of the elevator sheave, and/or a joint seam between two adjacent sections of the elevator sheave liner is constructed in the shape of a step, an arc, or an oblique line with an angle of less than 90° and not less than 10° formed between the oblique line and a longitudinal section of the elevator sheave.
The solutions of the present disclosure can effectively improve the structures and installation operations of elevator sheave liners. In particular, it can achieve online replacement of an elevator sheave liner, making the installation and maintenance processes more simple, efficient, and time-saving. Compared with the prior art, the application of the present disclosure can save up to 90% of the assembly time for an elevator sheave liner, significantly reducing the workload of on-site personnel and promoting cost reduction.
The technical solutions of the present disclosure will be described in further detail below with reference to the accompanying drawings and embodiments. However, it should be understood that these drawings are designed merely for the purpose of explanation and only intended to conceptually illustrate the structures and configurations described herein, and are not required to be drawn to scale.
Firstly, it should be noted that the steps, structure, characteristics, advantages, etc. of a method for online replacement and a method for installation of an elevator sheave liner, and an elevator sheave liner according to the disclosure will be described below by way of examples. However, neither of the descriptions should be understood as limiting the present disclosure in any way. In the text, the technical terms “first”, “second”, etc. are only used for the purpose of distinguishing and are not intended to indicate the order and relative importance thereof. The technical term “connection” includes connections in a direct or indirect manner.
In addition, for any single technical feature described or implied in the embodiments mentioned herein, or any single technical feature shown or implied in individual drawings, the present disclosure still allows for any combination or deletion of these technical features (or equivalents thereof) without any technical obstacle. Therefore, it should be considered that these more embodiments according to the disclosure are also within the scope of the present disclosure. For the sake of simplification, identical or similar components and features may only be indicated in one or several places in the same drawing.
Referring to
Generally speaking, the elevator sheave 10 can be made of any suitable material such as cast iron, steel, etc. as needed, and the liner 20 can be made of any suitable material such as soft metal, rubber, nylon, non-metallic polymer, etc. as needed. For the elevator rope 40, which is often referred to as elevator steel cable, elevator belt, steel belt, or lifting belt in some applications, it can be optionally configured with a plurality of strands of ropes according to the specific application situation. When the elevator rope 40 is provided on the elevator sheave 10 and the liner 20, each strand of rope can be placed, for example, in the corresponding recess 27 provided on the section 21, which is conducive to forming stable positioning to improve operation stability and safety reliability.
In the embodiment shown in
It should be appreciated that the present disclosure allows for flexible configuration according to actual application requirements in terms of the specific number of sections for the liner 20, the configurations of the respective sections, and the matching configurations between the respective sections, without any limitations.
With continued reference to
In addition,
For example, in one or some embodiments, an extending portion 25 may be optionally provided on the section 21, where the extending portion 25 is configured to extend outward beyond the groove 13 along the radial direction of the elevator sheave 10. By applying a force to the extending portion 25, the section 21 can be separated from the groove 13. More specifically, the second end 24 of the section 21 can first be separated from the original position located at the end 12 of the groove 13 after a force is applied thereto, and then the first end 23 can be separated from the original position located at the end 11 of the groove 13, thus making it very convenient to detach the section 21 from the groove 13 of the elevator sheave 10.
For another example, in one or some embodiments, assembly portions 26 can be optionally provided on the section 21 to install a fastening component 30 therein, and the fastening component 30 can be used to apply a force F3 to the section 21 along the radial direction of the elevator sheave 10, thereby securing the assembled and installed liner 20 more firmly in its current position, which helps the elevator system operate more smoothly and reliably.
According to the solutions of the present disclosure, when constructing these sections 21 of the elevator sheave liner, one or more sections 21 thereof can be configured so that when all sections 21 are assembled onto the elevator sheave 10, one or more sections 21 of the liner can be rotated to reach an operating area Z by rotating the elevator sheave 10. Referring to
Referring to
As shown in
First, in step S11, an elevator sheave and a liner with a plurality of assemblable sections according to the disclosure can be provided.
Next, in step S12, the aforementioned sections can be installed onto the elevator sheave, for example, installed in grooves arranged along the circumferential direction of the elevator sheave. In
As an optional situation, after these sections are installed as liner assembly components in their respective positions in the grooves of the elevator sheave to form an elevator sheave liner, which is shown in
The method for installation of an elevator sheave liner according to the disclosure can make the installation and maintenance process of the liner simple and efficient, no matter it is operated in the manufacturing plant and on the construction site, thus greatly saving both time and labor. Upon comparative testing with the commonly used technical solutions in the prior art, the application of the method for installation of an elevator sheave liner according to the disclosure can save no less than 70% of labor hours, which is very efficient, time-saving, and cost-effective. The overall advantages of the solutions of the present disclosure are very obvious.
With continued reference to
As shown in
In step S21, the elevator sheave installed with the liner according to the disclosure can be rotated, for example, in the direction shown by the arrow R in
In step S22, the aforementioned section to be replaced is removed from the elevator sheave, and then the replacement section used to replace it is installed onto the elevator sheave, so that the section replacement operation can be completed online, saving the tedious and laborious operations of first detaching the elevator rope from the elevator sheave and liner before performing the liner replacement operation, and then reinstalling the elevator rope onto the elevator sheave and liner after replacement, as in the prior art.
For better understanding,
In step S23, the aforementioned steps S21 and S22 are repeated. For example,
In practical applications, some optional steps can also be arranged for the method for online replacement of an elevator sheave liner according to the disclosure as required. For example, in one or some embodiments, before performing the aforementioned step S21 or S22, when the fastening component (such as a metal strip, a connecting component, etc.) discussed earlier are configured for the elevator sheave and the liner, the fastening component can be first detached from the liner. Then, after completing step S23, the above fastening component is reinstalled onto the replaced and installed liner, so as to fasten the liner in place on the elevator sheave. Regarding the above operation process, exemplary explanations are provided in
It should also be pointed out that the method for online replacement of an elevator sheave liner according to the disclosure is particularly suitable for on-site construction operations. It saves the quite complex, time-consuming, and laborious operation of detaching the elevator rope when replacing the original elevator sheave liner as in the prior art, which greatly reduces the workload and cost investment in the replacement and installation process. According to comparative testing with commonly used technical solutions in the prior art, the application of the method for online replacement of an elevator sheave liner according to the disclosure can significantly save not less than 90% of working hours, thus bringing about outstanding effects and technical advantages.
It is readily appreciated by those skilled in the art that the technical contents such as sections of the liner, fastening component, elevator sheave, grooves that can be arranged on the elevator sheave and various forces have been described in detail previously. Therefore, those skilled in the art can directly refer to the specific descriptions and contents of the corresponding parts as mentioned above, and can select to arrange these features individually or in combination according to the application needs, so as to formulate more possible solutions for the method for installation of an elevator sheave liner and the method for online replacement of an elevator sheave liner according to the disclosure, which will not be elaborated here.
The method for online replacement and method for installation of an elevator sheave liner and the elevator sheave liner according to the disclosure have been described above in detail by way of examples only. These examples are merely used to illustrate the principles and embodiments of the present disclosure, rather than limiting the present disclosure. Various modifications and improvements can be made by those skilled in the art without departing from the scope of the present disclosure. Therefore, all equivalent technical solutions should fall within the scope of the present disclosure and be defined by the claims of the present disclosure.
Number | Date | Country | Kind |
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202310826269.4 | Jul 2023 | CN | national |