The invention relates to a method for operating a construction material and/or thick matter pump for conveying construction material and/or thick matter, and to a construction material and/or thick matter pump for conveying construction material and/or thick matter.
It is the object of the invention to provide a method for operating a construction material and/or thick matter pump for conveying construction material and/or thick matter, and to provide a construction material and/or thick matter pump for conveying construction material and/or thick matter, which each have improved characteristics.
The invention achieves said object by providing a method and by providing a construction material and/or thick matter pump, having the features of the independent claims. The dependent claims describe advantageous refinements and/or embodiments of the invention.
The in particular automatic method according to the invention is designed or configured or provided for the in particular automatic operation of a construction material and/or thick matter pump for in particular automatically conveying construction material and/or thick matter. The construction material and/or thick matter pump comprises or has at least one conveying cylinder and at least one conveying piston. The conveying cylinder is designed or configured to in particular directly receive and in particular directly discharge construction material and/or thick matter. The conveying piston is arranged movably, in particular longitudinally movably, in the conveying cylinder in order to in particular directly take in construction material and/or thick matter into the conveying cylinder and in order to in particular directly displace taken-in construction material and/or thick matter out of the conveying cylinder. The method comprises or has the steps: Conveying, in particular automatically conveying, construction material and/or thick matter by in particular automatic and/or cyclic movement of the conveying piston in order to take in and displace construction material and/or thick matter. Detecting, in particular automatically detecting, at least one position variable, in particular at least one value of the position variable, during the movement. The position variable, in particular the value of the position variable, characterizes a position, in particular a value of the position, of the conveying piston along its stroke in the conveying cylinder. Detecting, in particular automatically detecting, at least one conveying variable, in particular at least one value of the conveying variable, during the movement. The conveying variable, in particular the value of the conveying variable, is distinct from the position variable and characterizes the conveying, in particular a value of the conveying, of construction material and/or thick matter by means of the construction material and/or thick matter pump. Determining, in particular automatically determining, or setting or adapting, an in particular chronological profile of an in particular chronologically subsequent movement of the conveying piston by linking, in particular at least, the detected position variable, in particular the detected value of the position variable, and the detected conveying variable, in particular the detected value of the conveying variable, with one another. At least controlling, in particular automatically controlling in open-loop and/or closed-loop fashion, the subsequent movement in accordance with the determined profile.
This, in particular the linking, allows adaptive and thus optimum operation of the construction material and/or thick matter pump. In particular, this can allow optimum conveying of construction material and/or thick matter by means of the construction material and/or thick matter pump.
Construction material may refer in particular to mortar, cement, screed, concrete and/or plaster. Additionally or alternatively, thick matter may refer to sludge.
The construction material and/or thick matter pump may have at least one drive cylinder, at least one drive piston and at least one piston rod. The drive cylinder may be configured to in particular directly receive hydraulic liquid, in particular hydraulic oil. The drive piston may be arranged movably, in particular longitudinally movably, in the drive cylinder. The piston rod may be fastened to the drive piston, and in particular to the conveying piston, for in particular direct movement coupling with the conveying piston.
The position variable may be a, in particular the, position of the conveying piston, of the piston rod or of the drive piston, if present. Additionally or alternatively, the position variable may characterize at least one stroke end position of the conveying piston at at least one end of the stroke in the conveying cylinder.
“Along its stroke” may mean between, in particular the, stroke end positions of the conveying piston at, in particular the, ends of the stroke in the conveying cylinder. Additionally or alternatively, one stroke end position may be an intake end position, and/or one, in particular different, stroke end position may be a displacement end position, which in particular differs from the intake end position.
“Characterizing” may be referred to as “representative of”.
“Detection” may be referred to as “measurement”.
The position variable and the conveying variable may be detected simultaneously, in particular continuously over time.
An in particular chronological course of the position variable can be detected. Additionally or alternatively, an in particular chronological course of the conveying variable may be detected. Additionally, the profile may be determined by linking the detected course of the position variable and the detected course of the conveying variable with one another.
The position variable or its value, and/or the conveying variable or its value, may in particular each vary in stepless, in particular continuous fashion. Additionally or alternatively, the position variable and/or the conveying variable may in particular each be an in particular absolute unit of measurement or a relative unit, in particular in percent (%), in particular bounded by a minimum value of 0% and a maximum value of 100%, in particular between the minimum value or 0% and the maximum value or 100%.
“Distinct” may mean that the position variable and the conveying variable do not need to, or may not, have an in particular fixed relationship, in particular a relationship which is fixed over multiple movement strokes and/or cycles, and/or may be independent of one another. In other words, “distinct” may mean that the conveying variable does not need to, or may not, be an in particular fixed function, in particular a function that is fixed over multiple movement strokes and/or cycles, of the position variable.
The position variable and/or the conveying variable may in particular each be linked in an, in particular mathematically, unprocessed or processed form.
“Linking” may be referred to as “correlating” and/or “amalgamating”.
The profile may assign different positions of the conveying piston, in particular along its stroke, to different points in time and/or different speeds of the conveying piston. Additionally or alternatively, the profile may assign different points in time to different positions, in particular speeds, of the conveying piston, in particular along its stroke.
The construction material and/or thick matter pump may have at least one drive motor device and/or at least one drive pump device for in particular indirectly moving the conveying piston. In particular, the drive motor device and/or the drive pump device may be controlled in accordance with the determined profile.
The profile may be determined and/or at least controlled in open-loop fashion, in particular controlled in closed-loop fashion, at a time after or at an end of the stroke and/or of the movement, in particular stroke or cycle, and/or at a time before or at a start of a subsequent stroke and/or of a subsequent movement, in particular of a subsequent or cycle, and in particular not in particular chronologically before the end of the stroke and/or not in particular chronologically after the start of the subsequent stroke and/or during an adjustment of a line switch, and/or when the conveying piston may be, or may be at a standstill, in one of the stroke end positions. In other words, the determined profile may be controlled in open-loop fashion, in particular controlled in closed-loop fashion, or followed, during the stroke and/or the movement, in particular the movement stroke or cycle, in steady-state, in particular quasi-steady-state, fashion or without alteration or without adaptation, in particular during the stroke and/or the movement.
In one refinement of the invention, the conveying variable, in particular the value of the conveying variable, characterizes an introduction, in particular a value of the introduction, of energy from the conveying piston into construction material and/or thick matter. This makes it possible to determine the profile such that an amount of energy that is introduced from the conveying piston into construction material and/or thick matter per unit of time is not excessive. This makes it possible for the construction material and/or thick matter pump to be operated with low load and/or reliably. In particular, the conveying variable may be the introduction of energy. Additionally or alternatively, the conveying variable may be an in particular acting torque of the drive motor device, if present.
In one embodiment of the invention, the conveying variable, in particular the value of the conveying variable, characterizes a pressure, in particular a value of the pressure, acting on construction material and/or thick matter in the conveying cylinder. Additionally or alternatively, the conveying variable, in particular the value of the conveying variable, characterizes an excitation, in particular a value of the excitation, of at least one part of the construction material and/or thick matter pump caused by the introduction of energy from the conveying piston into construction material and/or thick matter. This makes it possible to determine the profile such that an increase or a decrease of the pressure per unit of time is not excessive. Additionally or alternatively, this makes it possible for an excitation of the part not to be excessive. In particular, the conveying variable may be a pressure, in particular a drive and/or high pressure, acting on the conveying piston, the piston rod or the drive piston of the drive pump device, if present. Further additionally or alternatively, the conveying variable may characterize an excitation, an acceleration and/or a rate of rotation of the part. Further additionally or alternatively, “excitation” may be referred to as “vibration” or “resonance”. Further additionally or alternatively, the part may be a conveying line or a conveying or distributor boom.
In one embodiment of the invention, the method comprises or has: Determining, in particular automatically determining, or ascertaining a displacement start position, in particular a value of the displacement start position, wherein the conveying piston starts to displace taken-in construction material and/or thick matter out of the conveying cylinder at the displacement start position, by linking the detected position variable, in particular the detected value of the position variable, during the movement for the displacement, in particular during the displacement, or to the determining displacement start position, and the detected conveying variable, in particular the detected value of the conveying variable that characterizes the introduction of energy from the conveying piston into construction material and/or thick matter during the movement for the displacement, in particular during the displacement, or to the determining displacement start position, with one another. Determining the profile on the basis of the determined displacement start position, in particular the determined value of the displacement start position. In particular, the profile of an in particular chronologically subsequent movement for the intake, in particular of a subsequent intake, may be determined such that the displacement start position is reached as close as possible to, and in particular thus optimally close to, an, in particular the, intake or stroke end position. Additionally or alternatively, the displacement start position may be determined by linking the detected course of the position variable and the detected course of the conveying variable with one another. Further additionally or alternatively, the displacement start position may be determined as the position of the conveying piston at which the conveying variable, in particular the introduction of energy and/or pressure and/or the excitation, if present, and/or a chronological increase thereof, reaches or overshoots an in particular specified limit value.
In one embodiment of the invention, the method comprises or has: Determining, in particular automatically determining, or ascertaining, a degree of filling, in particular a value of the degree of filling, of the conveying cylinder with construction material and/or thick matter on the basis of the determined displacement start position, in particular the determined value of the displacement start position, and in particular a geometry of the conveying cylinder. Determining a profile of an in particular chronologically subsequent movement for the intake, in particular of a subsequent intake, on the basis of the determined degree of filling, in particular the determined value of the degree of filling. Controlling the subsequent movement for the intake, in particular controlling the subsequent intake, in accordance with the determined profile. In particular, the profile may be determined such that a maximum, and in particular thus optimum, degree of filling is achieved. In particular, this may be achieved by virtue of a displacement start position being reached as close as possible to the intake or stroke end position. Additionally or alternatively, the displacement start position may characterize the degree of filling.
In one embodiment of the invention, the method comprises or has: Ascertaining, in particular automatically ascertaining, in particular detecting, a duration, in particular a value of the duration, for an in particular chronologically preceding movement for the intake, in particular of a preceding intake, causing the determined displacement start position, in particular the determined value of the displacement start position, and/or the determined degree of filling, in particular the determined value of the degree of filling. Determining, in particular automatically determining, or ascertaining, a conveying rate, in particular a value of the conveying rate, by linking the determined displacement start position, in particular the determined value of the displacement start position, and/or the determined degree of filling, in particular the determined value of the degree of filling, and the ascertained duration, in particular the ascertained value of the duration, with one another. Determining the profile of a, in particular the, subsequent movement for the intake, in particular of a, in particular the, subsequent intake, on the basis of the determined conveying rate, in particular the determined value of the conveying rate. In particular, the profile may be determined such that a maximum, and in particular thus optimum, conveying rate is achieved. In particular, this may be achieved by virtue of a displacement start position being reached as close as possible to the intake or stroke end position and/or by achieving a high degree of filling and a short duration. Additionally or alternatively, the displacement start position and/or the degree of filling and the duration may characterize the conveying rate. Further additionally or alternatively, “conveying rate” can be referred to as “conveying volume flow”.
In one embodiment of the invention, the method comprises or has: Decreasing, in particular automatically decreasing, a speed, in particular a value of the speed, and/or increasing a standstill duration, in particular a value of the standstill duration, of the profile, in particular of the conveying piston, from an in particular chronologically preceding intake to an in particular chronologically subsequent intake until the displacement start position, in particular a value of the displacement start position, no longer approaches a, in particular the, intake or stroke end position, in particular a value of the intake or stroke end position, and/or the fill level, in particular the value of the fill level, and/or the conveying rate, in particular the value of the conveying rate, no longer increase(s). Additionally or alternatively increasing, in particular automatically increasing, a speed, in particular a value of the speed, and/or decreasing a standstill duration, in particular a value of the standstill duration, of the profile, in particular of the conveying piston, from an in particular chronologically preceding intake to an in particular in particular chronologically subsequent intake, until the displacement start position, in particular a value of the displacement start position, moves away from an, in particular the, intake or stroke end position, in particular a value of the intake or stroke end position, and/or the rear filling, in particular the value of the degree of filling, and/or the conveying rate, in particular the value of the conveying rate, decrease(s). This makes it possible to achieve a displacement start position as close as possible to the intake or stroke end position and/or the maximum degree of filling and/or the maximum conveying rate. In particular, if the displacement start position no longer approaches the intake or stroke end position and/or the degree of filling and/or the conveying rate no longer increase(s), the speed may be increased to a value of the profile of the preceding intake, and/or the standstill duration may be reduced to a value of the profile of the preceding intake. Additionally or alternatively, if the displacement start position moves away from the intake or stroke end position and/or the degree of filling and/or the conveying rate decrease(s), the speed may be decreased to a value of the profile of the preceding intake and/or the standstill duration may be increased to a value of the profile of the preceding intake. Further additionally or alternatively, the standstill duration may be at or for the intake or stroke end position.
In one refinement of the invention, the method comprises or has: Determining the profile of an in particular chronologically subsequent movement, in particular from a, in particular the, intake or stroke end position, in particular a value of the intake or stroke end position, to a, in particular new or the, displacement start position, in particular a value of the displacement start position, on the basis of the determined displacement start position, in particular the determined value of the displacement start position. Controlling the subsequent movement to the displacement start position in accordance with the determined profile. In particular, the profile may be determined such that an excitation, in particular a value of the excitation, of at least one part of the construction material and/or thick matter pump caused by the introduction of energy from the conveying piston into construction material and/or thick matter is reduced or even prevented, in particular such that the conveying piston does not move against the construction material and/or thick matter at too high a speed. This makes it possible for the construction material and/or thick matter pump to be operated with low load and/or low excitation and/or in a reliable manner. In particular, this is by contrast to a speed and/or acceleration ramp that is fixedly specified over several movement strokes and/or cycles.
In one embodiment of the invention, the method comprises or has: determining the profile such that the conveying piston accelerates, in particular from the intake or stroke end position, in particular the value of the intake or stroke end position, and in particular chronologically subsequently decelerates before the displacement start position, in particular the value of the displacement start position. This makes it possible for the displacement start position to be reached with a minimum duration, without the conveying piston moving against the construction material and/or thick matter at too high a speed.
In one embodiment of the invention, the method comprises or has: Ascertaining, in particular automatically ascertaining, in particular detecting, a duration, in particular a value of the duration, for an in particular chronologically preceding movement for the intake and/or for the determined subsequent movement for the intake and/or for an in particular chronologically preceding movement to the displacement start position, in particular the value of the displacement start position, and/or for the determined subsequent movement to the displacement start position, in particular the value of the displacement start position. Determining, in particular automatically determining, or ascertaining, a remaining duration, in particular a value of the remaining duration, for an in particular chronologically subsequent movement for the displacement, in particular of a subsequent displacement, and/or to a displacement end position, in particular a value of the displacement end position, by linking the ascertained duration, in particular the ascertained value of the duration, and the specified cycle and/or stroke duration, in particular a specified value of the cycle and/or stroke duration, and/or a specified conveying rate, in particular a specified value of the conveying rate, with one another. Determining the profile of the subsequent movement for the displacement, in particular of the subsequent displacement, in particular to a, in particular the, displacement or stroke end position, on the basis of the determined remaining duration, in particular the determined value of the remaining duration. Controlling the subsequent movement for the displacement, in particular controlling the subsequent displacement, in accordance with the determined profile. In particular, the profile may be determined such that the remaining duration is attained, and thus the cycle and/or stroke duration and/or the conveying rate are/is attained. Additionally or alternatively, the cycle duration and/or stroke duration and/or the conveying rate may be or have been specified by a user. Further additionally or alternatively, “conveying rate” may be referred to as “conveying volume flow”. Further additionally or alternatively, the profile may be determined taking into consideration a deceleration of the conveying piston, in particular after the displacement start position and before the displacement or stroke end position.
In one embodiment of the invention, the method comprises or has: determining the profile of an in particular chronologically subsequent movement for the displacement, in particular of a subsequent displacement, in particular to a, in particular the, displacement or stroke end position, by linking the detected position variable, in particular the detected value of the position variable, during the movement for the displacement, in particular of the displacement, and the detected conveying variable, in particular the detected value of the conveying variable, which characterizes the introduction of energy from the conveying piston into construction material and/or thick matter during the movement for the displacement, in particular during the displacement, with one another such that an excitation, in particular a value of the excitation, of at least one part of the construction material and/or thick matter pump caused by the introduction of energy from the conveying piston into construction material and/or thick matter is reduced or even prevented. Controlling the subsequent movement for the displacement, in particular controlling the subsequent displacement, in accordance with the determined profile. This makes it possible for the construction material and/or thick matter pump to be operated with low load and/or in a reliable manner. In particular, the method may comprise: decreasing or increasing a speed of the profile, in particular of the conveying piston, from an in particular preceding, and/or the, displacement to a, in particular the, subsequent displacement such that an excitation at least of the part is reduced or prevented. Additionally or alternatively, “excitation” may be referred to as “vibration” or “resonance”. Further additionally or alternatively, the part may be a conveying line or a conveying or distributor boom.
In one refinement of the invention, construction material and/or thick matter pump comprises or has a, in particular the, adjustable line switch. The conveying variable, in particular the value of the conveying variable, characterizes a position, in particular a value of the position, of the line switch. This makes it possible for the construction material and/or thick matter pump to be operated with low wear and/or without problems, and/or for construction material and/or thick matter to be conveyed by means of the construction material and/or thick matter pump with the least possible interruption, and in particular thus in an optimum manner. In particular, the construction material and/or thick matter pump may have an actuating system for adjusting the line switch. Further additionally or alternatively, the conveying variable may be a, in particular the, position of the line switch or of the actuating system, if present. Additionally or alternatively, the line switch may be referred to as a gate valve system. Further additionally or alternatively, the line switch may have, in particular be, a pipe switch, in particular a S-shaped pipe. Further additionally or alternatively, the construction material and/or thick matter pump may have a, in particular the, conveying line and a construction material and/or thick matter supply, in particular a supply hopper. The line switch may be designed to connect the conveying cylinder in particular either to the conveying line in one position, or the construction material and/or thick matter supply in another position, for a flow of construction material and/or thick matter.
In one embodiment of the invention, the method comprises or has: Determining the profile of an in particular chronologically subsequent movement for the displacement to a, in particular the, displacement or stroke end position, in particular a value of the displacement or stroke end position, and/or or the intake from the displacement or stroke end position, in particular of the value of the displacement or stroke end position, and/or for the intake to a, in particular the, intake or stroke end position, in particular of a value of the intake or stroke end position, and/or for the displacement from the intake or stroke end position, in particular of the value of the intake or stroke end position, by linking the detected position variable, in particular the detected value of the position variable, and the detected conveying variable, in particular the detected value of the conveying variable, which characterizes the position of the line switch with one another such that the subsequent movement of the conveying piston and an in particular subsequent adjustment of the line switch are or have been synchronized. Controlling the subsequent movement to the displacement end position and/or from the displacement end position and/or to the intake end position and/or from the intake end position in accordance with the determined profile. In particular, the profile may be determined such that the conveying piston is, or is at a standstill, in the displacement or stroke end position and/or the intake or stroke end position exactly when the adjustment of the line switch starts, and/or accelerates from said position exactly when the adjustment of the line switch has ended. This can make it possible for the construction material and/or thick matter pump to be operated with low wear and thus in particular without problems, and/or for of construction material and/or thick matter to be conveyed by means of the construction material and/or thick matter pump with the least possible interruption, and in particular thus in an optimum manner.
In one refinement of the invention, the method comprises or has the step: Selecting in particular only one single optimization target from a set of several selectable optimization targets, said selection being performed in particular by a user. The method comprises or has: Determining, in particular automatically determining, the profile in accordance with the selected optimization target. In particular, the profile may be determined such that the selected optimization target is achieved. Further additionally or alternatively, the optimization targets may be:
Further additionally or alternatively, the optimization targets may differ and/or may be achieved non-simultaneously or achievable non-simultaneously and/or may be non-combinable with one another, or may be mutually contradictory. Further additionally or alternatively, the optimization target may be selected by specification, in particular inputting, of the optimization target, for example of the conveying rate. Further additionally or alternatively, the construction material and/or thick matter pump may have a user-actuatable operator control element for the selection of the optimization target.
The construction material and/or thick matter pump according to the invention is designed or configured for in particular automatically conveying construction material and/or thick matter, in particular for carrying out a method as described above. The construction material and/or thick matter pump comprises or has, in particular the, at least one conveying cylinder, in particular the, at least one conveying piston, at least one in particular electrical travel sensor device, at least one in particular electrical conveying sensor device, an in particular electrical determining device, and an in particular electrical control device, in particular closed-loop control device. The conveying cylinder is designed or configured to receive and discharge construction material and/or thick matter. The conveying piston is arranged movably in the conveying cylinder in order to take in construction material and/or thick matter into the conveying cylinder and in order to displace taken-in construction material and/or thick matter out of the conveying cylinder. The construction material and/or thick matter pump is designed or configured to in particular automatically convey construction material and/or thick matter by in particular automatic movement of the conveying piston in order to take in and displace construction material and/or thick matter. The travel sensor is designed or configured to in particular automatically detect at least one, in particular the at least one, position variable during the movement. The position variable characterizes a, in particular the, position of the conveying piston along its stroke in the conveying cylinder. The conveying sensor device differs from the travel sensor device and is designed or configured to in particular automatically detect at least one, in particular the at least one, conveying variable during the movement. The conveying variable is distinct from the position variable and characterizes the conveying of construction material and/or thick matter by means of the construction material and/or thick matter pump. The determining device is designed or configured to in particular automatically determine a, in particular the, profile of a, in particular the, subsequent movement of the conveying piston by linking the detected position variable and the detected conveying variable with one another. The control device is designed or configured to in particular automatically control, in particular in closed-loop fashion, the subsequent movement in accordance with the determined profile.
The construction material and/or thick matter pump may make the same advantage as possible as the above-described method.
In particular, the construction material and/or thick matter pump may be configured at least partially or entirely as described above for the method.
The travel sensor device may be referred to as a travel measurement system, travel transducer device, spacing sensor device, position sensor device or distance sensor device. In particular, the travel sensor device need not, or may not, be a proximity switch device.
The determining device and/or the control device may in particular each have a processor and/or a memory.
Further advantages and aspects of the invention will emerge from the claims and from the following description of preferred exemplary embodiment of the invention, which are discussed below on the basis of the figures.
In the exemplary embodiment shown, the construction material and/or thick matter pump 1 has at least one drive cylinder 10a, 10b, at least one drive piston 11a, 11b and at least one piston rod 12a, 12b. The drive cylinder 10a, 10b is configured to receive, in particular receives, hydraulic liquid HF. The drive piston 11a, 11b is arranged movably in the drive cylinder 10a, 10b. The piston rod 12a, 12b is fastened to the drive piston 11a, 11b for movement coupling with the conveying piston 3a, 3b.
Furthermore, in the exemplary embodiment shown, the position variable PGa, PGb is a position of the drive piston 11a, 11b. In alternative exemplary embodiments, the position variable may be a, in particular the, position of the conveying piston or of the piston rod.
Furthermore, in the exemplary embodiment shown, the construction material and/or thick matter pump 1 has at least one drive motor device 13 and at least one drive pump device 14 for moving the conveying piston 3a, 3b, in particular move.
In detail, the drive motor device 13 is configured to drive or move, in particular drives or moves, the drive pump device 14. Furthermore, the drive pump device 14 is configured to pump or move, in particular pumps or moves, hydraulic liquid HF with a pressure, in particular a drive pressure, p, and is thus configured to move, in particular moves, the drive piston 11a, 11b, in particular in the drive cylinder 10a, 10b, and is thus configured to move, in particular moves, the piston rod 12a, 12b, and is thus configured to move, in particular moves, the conveying piston 3a, 3b.
Furthermore, the control device 7 is configured to control, in particular controls, the drive motor device 13 and the drive pump device 14 in order to control the subsequent movement in accordance with the determined profile, as shown in
In the exemplary embodiment shown, the construction material and/or thick matter pump 1 has, in particular exactly, two conveying cylinders 2a, 2b, in particular exactly, two conveying pistons 3a, 3b and, in particular exactly, two travel sensor devices 4a, 4b, and in particular, in particular exactly, two drive cylinders 10a, 10b, in particular exactly, two drive pistons 11a, 11b and, in particular exactly, two piston rods 12a, 12b. In alternative exemplary embodiments, the construction material and/or thick matter pump may have only a single conveying cylinder, only a single conveying piston and only a single travel sensor device, and in particular only a single drive cylinder, only a single drive piston and only a single piston rod, or at least three conveying cylinders, at least three conveying pistons and at least three travel sensor devices, and in particular at least three drive cylinders, at least three drive pistons and at least three piston rods.
Furthermore, in the exemplary embodiment shown, the construction material and/or thick matter pump 1 has an oscillation line 15 for hydraulic liquid HF. The drive pump device 14 and the drive cylinders 10a, 10b form, via the oscillation line 15, a drive circuit for hydraulic liquid HF. In other words: the drive cylinders 10a, 10b are connected by means of the oscillation line 15 for a flow of hydraulic liquid HF, in particular between the drive cylinders 10a, 10b. By means of the oscillation line 15, the drive pistons 11a, 11b and thus the piston rods 12a, 12b and thus the conveying pistons 3a, 3b are coupled to one another at least temporarily, in particular continuously over time, in particular in antiphase, in particular in 180-degree antiphase, or for opposite movement.
In
In particular, the construction material and/or thick matter pump a have an infeed point and/or an outfeed point for the infeed and/or outfeed of hydraulic liquid into the oscillation line. This can allow the drive piston and thus the piston rods and thus the conveying pistons to be temporarily not coupled to one another, or to be temporarily decoupled from one another, in particular for independent movement.
The construction material and/or thick matter pump 1 furthermore has an adjustable line switch 9.
In the exemplary embodiment shown, the construction material and/or thick matter pump 1 has a conveying line 8′ and a construction material and/or thick matter supply 20. The line switch 9 is configured to connect, in particular connects, the conveying cylinder 2a, 2b in particular either to the conveying line 8′, in one position, or to the construction material and/or thick matter supply 20, in another position, for a flow of construction material and/or thick matter DS.
In
Furthermore, the conveying piston 3b takes construction material and/or thick matter DS into the conveying cylinder 2b, in particular from the in particular connected construction material and/or thick matter supply 20. The conveying piston 3a, in particular at the same time, displaces taken-in construction material and/or thick matter DS out of the conveying cylinder 2a, in particular into the in particular connected conveying line 8′.
When the conveying pistons 3a, 3b have reached their in particular respective stroke end positions POAE, POVE, the line switch 9 is adjusted, in particular by means of the control device 7. The line switch 9 thus connects the conveying cylinder 2b to the conveying line 8′ and connects the conveying cylinder 2a to the construction material and/or thick matter supply 20. The conveying piston 3a thus takes construction material and/or thick matter DS into the conveying cylinder 2a, in particular from the in particular connected construction material and/or thick matter supply 20. The conveying piston 3b, in particular at the same time, displaces taken-in construction material and/or thick matter DS out of the conveying cylinder 2b, in particular into the in particular connected conveying line 8′.
Furthermore, the exemplary embodiment shown, the construction material and/or thick matter pump 1 is configured as a mobile construction material and/or thick matter pump, in particular as a truck-mounted construction material and/or thick matter pump, as shown in
Furthermore, the conveying variable FG′ characterizes an introduction of energy from the conveying piston 3a, 3b into construction material and/or thick matter DS.
In detail, the conveying variable FG′ characterizes the pressure, in particular the drive pressure, p acting on construction material and/or thick matter DS in the conveying cylinder 2a, 2b, as shown in
In the exemplary embodiment shown, the conveying sensor device 5′ has a pressure sensor device.
Additionally, the conveying variable FG' characterizes an excitation AN of at least one part 8 of the construction material and/or thick matter pump 1 caused by the introduction of energy from the conveying piston 3a, 3b into construction material and/or thick matter DS, as shown in
In the exemplary embodiment shown, the conveying sensor device 5′ has an excitation sensor device, in particular an acceleration sensor device and/or a rate of rotation sensor device.
Furthermore, in the exemplary embodiment shown, the, in particular one, part 8 is the conveying line 8′, in particular on the truck, and the, in particular other, part 8 is a conveyor boom 8″, in particular with the excitation sensor device of the conveying sensor device 5′ at a tip of the conveyor boom 8″.
The method furthermore comprises: Determining a displacement start position POVA, at which the conveying piston 3a, 3b starts to displace taken-in construction material and/or thick matter DS out of the conveying cylinder 2a, 2b, by linking the detected position variable PGa, PGb during the movement for the displacement and the detected conveying variable FG′ that characterizes the introduction of energy from the conveying piston 3a, 3b into construction material and/or thick matter DS during the movement for the displacement with one another, as shown in
In the exemplary embodiment shown, the displacement start position POVA is determined by linking the detected position variable PGa, PGb during the displacement and the detected conveying variable FG′ during the displacement with one another. In alternative exemplary embodiments, the displacement start position may be determined by linking the detected position variable during the movement to the determining displacement start position and the detected conveying variable during the movement to the determining displacement start position with one another.
Furthermore, in the exemplary embodiment shown, the displacement start position POVA is determined as that position POa, POb of the conveying piston 3a, 3b at which the conveying variable FG′, in particular the pressure p, reaches or overshoots a limit value FG′ limit, in particular plimit.
In
In detail, the method comprises: Determining a degree of filling FD of the conveying cylinder 2a, 2b with construction material and/or thick matter DS on the basis of the determined displacement start position POVA, in particular by means of the determining device 6, as shown in
The method furthermore comprises: Ascertaining a duration ZD for a preceding movement for the intake, in particular of a preceding intake, causing the determined displacement start position POVA and/or the determined degree of filling FD, as shown in
The method furthermore comprises: Decreasing a speed v and/or increasing a standstill duration SZD of the profile PR from a preceding intake, as shown in
The method furthermore comprises: Determining the profile PR of a subsequent movement, in particular from the intake or stroke end position POAE, to a, in particular new or the, displacement start position POVA on the basis of the determined displacement start position POVA, as shown in
In detail, the method comprises: Determining the profile PR such that the conveying piston 3a, 3b accelerates, in particular from the intake or stroke end position POAE, and subsequently decelerates before the deceleration start position POVA.
In other words: the profile PR has an increase of the speed v at the intake or stroke end position POAE and subsequently a decrease of the speed v before the displacement start position POVA.
This makes it possible for the displacement start position POVA to be reached in a minimum duration, without the conveying piston 3a, 3b moving against the construction material and/or thick matter DS at too high a speed.
The method furthermore comprises: ascertaining a duration ZD for the preceding movement for the intake and/or for the determined subsequent movement for the intake and/or for the preceding movement to the displacement start position POVA and/or for the determined subsequent movement to the displacement start position POVA, in particular by means of the determining device 6, as shown in
The method furthermore comprises: Determining the profile PR of the subsequent movement for the displacement, in particular of the subsequent displacement, in particular to the displacement or stroke end position POVE, by linking the detected position variable PGa, PGb during the movement for the displacement, in particular during the displacement, and the detected conveying variable FG′ which characterizes the introduction of energy from the conveying piston 3a, 3b into construction material and/or thick matter DS, which in the exemplary embodiment shown characterizes an excitation AN of at least one part 8 of the construction material and/or thick matter pump 1 caused by the introduction of energy from the conveying piston 3a, 3b into construction material and/or thick matter DS, during the movement for the displacement, in particular during displacement, with one another such that an excitation AN of at least the one part 8 of the construction material and/or thick matter pump 1 caused by the introduction of energy from the conveying piston 3a, 3b into construction material and/or thick matter DS is reduced or prevented. Controlling the subsequent movement for the displacement, in particular controlling the subsequent displacement, in accordance with the determined profile PR.
Furthermore, the conveying variable FG″ characterizes a position ST of the line switch 9, as shown in
In the exemplary embodiment shown, the conveying sensor device 5″ has a position sensor device.
Furthermore, in the exemplary embodiment shown, the construction material and/or thick matter pump 1 has an actuating system 19 for adjusting the line switch 9.
Furthermore, in the exemplary embodiment shown, the conveying variable FG″ is a position of the actuating system 19. In alternative exemplary embodiments, the conveying variable may be the position of the line switch.
Furthermore, the control device 7 is configured to control, in particular controls, the actuating system 19, as shown in
In detail, the method comprises: Determining the profile PR of the subsequent movement for the displacement to the displacement or stroke end position POVE and/or for the intake from the displacement or stroke end position POVE and/or for the intake to the intake or stroke end position POAE and/or for the displacement from the intake or stroke end position POAE by linking the detected position variable PGa, PGb and the detected conveying variable FG″ that characterizes the position ST of the line switch 9 with one another such that the subsequent movement of the conveying piston 3a, 3b and the in particular subsequent adjustment of the line switch 9 are or have been synchronized, as shown in
In particular, the adjustment of the line switch 9 is somewhat inert. The deceleration and/or the acceleration of the conveying piston 3a, 3b is also somewhat inert. The adjustment of the line switch 9 is thus initiated, in particular by the control device 7, before the conveying piston 3a, 3b is, or is at a standstill, in the displacement or stroke end position POVE and/or the intake or stroke end position. Furthermore, the acceleration of the conveying piston 3a, 3b is thus initiated, in particular by the control device 7, before the line switch 9 has been adjusted.
In particular at a time after the initiation of the adjustment of the line switch 9, through the detection of the position variable PGa, PGb and the conveying variable FG″ that characterizes the position ST of the line switch 9, and the linking of these with one another, the profile PR is determined such that, if construction material and/or thick matter DS has not the standard viscosity but a different viscosity, the conveying piston 3a, 3b decelerates to a lesser or greater extent such that the conveying piston 3a, 3b is, or is at a standstill, in the displacement or stroke end position POVE and/or the intake or stroke end position exactly when the adjustment of the line switch 9 starts.
In particular at a time after the initiation of the acceleration of the conveying piston 3a, 3b, detection of the position variable PGa, PGb and the conveying variable FG″ that characterizes the position ST of the line switch 9, and the linking of these with one another, the profile PR is determined such that, if construction material and/or thick matter DS has not the standard viscosity but a different viscosity, the conveying piston 3a, 3b accelerates to a lesser or greater extent such that the conveying piston 3a, 3b accelerates from the displacement or stroke end position POVE and/or the intake or stroke end position exactly when the adjustment of the line switch 9 has ended.
This allows the construction material and/or thick matter pump 1 to be operated with low wear and/or without problems, and/or for construction material and/or thick matter DS to be conveyed by means of the construction material and/or thick matter pump 1 with the least possible interruption.
The method furthermore has the step: Selecting an optimization target OZ set of several selectable optimization targets OZ. The method comprises: determining the profile PR in accordance with the selected optimization target OZ, in particular such that the selected optimization target OZ is achieved.
In the exemplary embodiment shown, the construction material and/or thick matter pump 1 has a user-actuatable operator control element 30 for the selection of the optimization target OZ, as shown in
Furthermore, the at least one travel sensor device 4a, 4b, the at least one conveying sensor device 5′, 5″, the determining device 6 and the control device 7, and in particular the drive motor device 13, the drive pump device 14, the actuating system 19 and the operator control element 30 in particular each have an in particular electrical signal connection, as shown in
As is made clear by the exemplary embodiments presented and discussed above, the invention provides an advantageous method for operating a construction material and/or thick matter pump for conveying construction material and/or thick matter, and an advantageous construction material and/or thick matter pump for conveying construction material and/or thick matter, which each have improved characteristics.
Number | Date | Country | Kind |
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10 2020 207 970.6 | Jun 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/065100 | 6/7/2021 | WO |