The present application is a national stage entry according to 35 U.S.C. §371 of PCT application No.: PCT/EP2011/063198 filed on Aug. 1, 2011, which claims priority from German Application No.: 10 2010 039 221.9 filed on Aug. 11, 2010.
Various embodiments relate to a method for operating high-pressure discharge lamps, e.g. high- and extremely-high-pressure discharge lamps, such as are used in devices for projecting images, outside the nominal power range thereof. Various embodiments are concerned, for example, with the problem of flicker phenomena caused by the operation of said discharge lamps outside the nominal power range thereof.
Various embodiments are based on a method for operating a high-pressure discharge lamp outside the nominal power range thereof.
During the operation of discharge lamps, which are also called lamps for short hereinafter, there is the problem of the stable arc attachment of the discharge arc on the electrode tips. Under certain operating conditions, the discharge arc jumps from one arc attachment point to another. This jumping of the discharge point is also referred to as arc jumping and is manifested in lamp flickering. This is particularly disturbing if the light from the lamp is used for projecting images.
Projection devices such as video projectors often use so-called ultra short arc lamps on account of the prerequisites for the optical imaging. Said lamps are high-pressure discharge lamps which have a very short electrode spacing in order to be able to ensure a good optical imaging of the video projector. On account of the high power of these lamps and the short electrode spacing, the electrodes become very hot. Therefore, simple pin electrodes cannot be used in these types of lamps. Instead, use is made of electrodes having a very wide electrode head in order to increase their thermal mass. In this case, the head diameter is typically greater than the electrode spacing (e.g. head diameter of 1.5 mm in a lamp having an electrode spacing of 1.0 mm).
Hereinafter, the term electrode end denotes the inner end of the lamp electrode projecting into the discharge space of the gas discharge lamp burner. The term electrode tip denotes a needle- or lug-shaped elevation which is seated on the electrode end and the end of which serves as an attachment point for the arc.
EP 1 152 645 discloses a method which allows electrode tips to grow on the electrode by means of current pulses, also called maintenance pulses hereinafter. These grown electrode tips initially have the advantage that the plasma arc of the arc discharge generated in the lamp finds a stable attachment point on the electrode and does not jump between a plurality of attachment points. What is crucial in this case is the ability of the electrode to be able to supply a sufficiently high current, which depends crucially on the temperature of said electrode. If said temperature is too low, the tip of the electrode is not liquid, and the arc attachment is unsatisfactory on an electrode tip that is not at least partly liquid. An excessively cold tip leads to solidification of the liquid tungsten and the arc thereupon contracts, that is to say that a punctiform arc attachment occurs, because the energy density is increased as a result. However, said punctiform arc attachment is unstable and readily moves over the electrode tip, which can be perceived as flicker in the application. Moreover, a moving arc attachment, on account of the high energy density, leads to undesired changes in the front region of the electrode head. Video projectors often require a light source which has a temporal sequence of different colors. As is described in the document U.S. Pat. No. 5,917,558 (Stanton), this can be achieved by means of a rotating color wheel, for example, which filters changing colors from the light of the lamp. The time durations during which the light assumes a specific color need not necessarily be identical. Rather, a desired color temperature that arises for the projected light can be set by means of the ratio of said time durations with respect to one another.
The lamp is usually operated with a rectangular lamp current. The lamp frequency is understood to be the reciprocal of the period duration of the rectangular lamp current, as illustrated in
During the operation of discharge lamps there is the phenomenon of the growth of electrode tips which, as explained above, represent an essential prerequisite for a stable arc attachment. Material which evaporates from the electrodes at a location is deposited again at preferred locations on the electrode and can in this case contribute to the formation of electrode tips. Furthermore, as a result of the repeated melting and solidification of the tungsten at the electrode tip, tungsten material from electrode regions situated further back is transported into the tip of the electrode. These transport phenomena are greatly dependent on the temperature of the electrode, and also the changes in said temperature with respect to time and hence the operating mode of the lamp. The growth of the electrode tips can be caused e.g. by so-called “maintenance pulses”, which are also designated as commutation pulses hereinafter. These are short current pulses, usually shortly before the commutation, which have an increased current magnitude.
For stable and flicker-free operation, the temperature of the electrode should always be in a specific range, such that the electrode tip is indeed just liquid. The electrode tip is thus at the optimum temperature for a stable arc attachment. This is unproblematic in principle during operation of the lamp at nominal power and can be implemented with the known operating methods. However, if the lamp is intended to be greatly dimmed, that is to say operated at a power significantly lower than the nominal power, then the problem arises that the temperature of the electrodes decreases on account of the reduced lamp power, and flickering of the discharge arc occurs on account of the low temperature of the electrodes. If the lamp is intended to be operated with higher power, then the problem arises that the electrodes can become too hot and an increased electrode burn-back occurs. Furthermore, the increased temperatures compared with normal operation can result in denitrification of the burner vessel.
Various embodiments provide a method for operating a high-pressure discharge lamp outside the nominal power range thereof, by means of which method the lamp can be operated reliably and does not incur damage.
Various embodiments provide a method for operating a high-pressure discharge lamp outside the nominal power range thereof, wherein at a lamp power of less than 85% of the nominal power or at a lamp power of greater than 110% of the nominal power one or more of the parameters
The operating method according to the invention allows high-pressure discharge lamps, in particular for projection applications, to be operated in an extended power range. The power range for projection lamps that has typically been attainable heretofore from the prior art is between 70%-85% and 110%-115% of the nominal power of the lamp for which the electrodes were dimensioned.
The mode of operation according to the invention makes it possible to operate high-pressure discharge lamps, in particular for projection applications, in the power range of preferably between 20% and 130% of the nominal power.
In principle, two cases can be differentiated here:
There are fundamental dependencies for the operating method according to the invention: if it is desired to change the power to more than 110% of the nominal power, the electrodes are thermally overloaded. Accordingly, the energy modulation has to be reduced. This can be achieved by the following individual measures, which, if appropriate, can also be combined with one another: decreasing the lamp frequency, decreasing the pulse height, decreasing the pulse width, and a suitable adaptation of the commutation pattern. In the case of changing the power to less than 85% of the nominal power, the electrodes become too cold and tend toward flicker. The power is dependent on the type of lamp; some types of lamp can also be dimmed to 70% of the nominal power using the known methods and the method according to the invention is necessary only below 70% of the nominal power. Accordingly, the energy modulation has to be increased. This can be achieved by means of the following individual measures, which, if appropriate, can also be combined with one another: increasing the lamp frequency, increasing the pulse height, increasing the pulse width, and a suitable adaptation of the commutation pattern.
Preferably, the following relationships hold true for example for the normalized lamp frequency fLN as a function of the normalized lamp power PLN:
wherein fL is the present lamp frequency and fnominal is the lamp frequency during nominal operation. Analogously, PL is the present lamp power and Pnominal is the power during nominal operation. Nominal operation means that the high-pressure discharge lamp is operated with its power specified by the lamp manufacturer and within the operating parameters specified by the lamp manufacturer. An even more uniform electrode temperature can be achieved with this measure.
Further advantageous developments and configurations of the method according to the invention for operating a high-pressure discharge lamp outside the nominal power range thereof are evident from further dependent claims and from the following description.
Further advantages, features and details of the invention are evident with reference to the following description of exemplary embodiments and with reference to the drawings, in which identical or functionally identical elements are provided with identical reference signs. In this case, in the figures:
The following detailed description refers to the accompanying drawings that show, by way of illustration, specific details and embodiments in which the invention may be practiced.
The waveform is subdivided into full cycles and half-cycles, wherein the (average) length of a full cycle is defined as 1/(fL) and the (average) length of a half-cycle is defined as 1/(2*fL), wherein fL is the (average) frequency with which the lamp is operated, also called lamp frequency hereinafter. Simple symmetrical waveforms are distinguished by a single constant lamp frequency. The same applies to the length of the half-cycles and full cycles. Complex waveforms consist of half-cycles and full cycles having different lengths, such that for the latter only an average length and thus an average frequency can be specified.
The waveform has a commutation pulse, already described in the introduction, said commutation pulse being defined more specifically here by means of a pulse length and a pulse height. The rest of the half-cycle, which is not to be ascribed to the commutation pulse, is defined as a plateau, with an analogous definition of the plateau length and plateau height.
The pulse-plateau ratio is defined as the quotient of the pulse height with respect to the plateau height.
A duty cycle is defined as the quotient of the pulse length with respect to the length of a half-cycle. The duty cycle thus relates here to a half-cycle rather than to a full cycle. Therefore, the following then holds true: Duty Cycle=Pulse Length*2*fL.
IRMS=PL/UL is the thermal current or RMS current, which is set during control to the power PL by the operating device if the lamp has a voltage UL.
The following table indicates the operating parameters to be optimized with their effective minimum and maximum values, as a multiple of the value at nominal power: by way of example, a frequency of 60 Hz at nominal power for the case “dimming to power P<85% of the nominal power” would result in an adaptation of the frequency within the limits 1.3*60 Hz=78 Hz and 5*60 Hz=300 Hz. The last row furthermore indicates how a suitable adaptation of the commutation pattern can be achieved.
The lower the lamp power, the greater the lamp frequency and, if appropriate, the pulse height and/or the pulse width of the commutation pulse should be. The commutation should preferably be shortly after such a commutation pulse since, at this point in time, the electrode is hot enough to be able to ensure a clean and flicker-free commutation. By contrast, the higher the lamp power, the smaller the lamp frequency and, if appropriate, the pulse height and/or the pulse width of the commutation pulse should be. The commutation should take place in regions of the current curve in which only small, if appropriate even no pulses at all are applied to the high-pressure discharge lamp, in order that the electrodes are not too hot during commutation.
One example of an optimization of the waveform with regard to the commutation pattern for dimmed operation of the high-pressure discharge lamp is shown in
If conspicuous attributes are manifested, then proceeding from the standard waveform, in step 30 the optimization parameter n is modified step by step and in step 40 a check is made a second time to determine whether the lamp tends toward flicker or the electrodes tend toward burn-back. If this is the case, then in step 50 a check is made to determine whether the parameter is already outside the range in accordance with the table above. If this is not the case, then the method jumps back to step 30 and the parameters are varied further there. If this is the case, then said parameter is not varied further. The parameter counter n is incremented by one and the method jumps to step 30, in which the next parameter is then varied step by step. If no anomalies are measured in step 40, then the lamp is operated with this set of parameters in step 70.
The optimization parameters to be processed in order are indicated in the following table:
In this case, a distinction is made between the different technologies of LCD and DLP in video projectors.
In LCD video projectors, the white light from the lamp is decomposed into the three primary colors red, green and blue by dichroic mirrors. The light is subsequently guided through the LCD panels, which stipulate for each individual image pixel whether the light can pass or is absorbed. Finally, the light is combined again by means of a prism.
The advantage of this technology is that all relevant operating parameters are adjustable in wide ranges since any change simultaneously affects all three colors. The balance between the colors is thus maintained.
In DLP video projectors, the white light from the lamps is successively decomposed into the individual primary colors red, green and blue by a color wheel. Each individual pixel is subsequently driven by the DMD (digital mirror device), by means of movable mirrors. In this system, there are distinctly more restrictions for the operating method according to the invention: a first restriction is that the lamp must run synchronously with the color wheel. Therefore, changes in the frequency are possible only in a restricted manner, e.g. multiple or integral fractions of the color wheel frequency, commutations only in the spoke (at the boundary) between the color segments. The second restriction is the sequential processing of the light. If, in the red color wheel segment, for example, a current pulse is driven in a waveform according to the invention in order to raise the proportion of red in the light, then that has to be correspondingly taken into account in the control of the color balance. This is often effected in the context of the control software for the DMD chip. If this pulse in the red is now increased or widened, then the color matching is no longer correct and the image acquires a red cast. Therefore, such a change in the operating scheme is only expedient if a change in the color matching in the DMD were also to take place at the same time as the change in the pulse.
Technically advanced DLP systems have three DMD components, one for each primary color. 3-chip devices thus function in a similar manner to LCD devices, in the sense that all three primary colors are processed in parallel.
Flicker detection can therefore take place in the case of a high degree of dimming of less than 85% of the nominal power by means of the running voltage of the lamp. In addition, a direct observation of the arc attachment by means of a suitable projection optical unit may be expedient.
Such a mode of operation can also be used to operate a high-pressure discharge lamp having a high nominal power permanently with a significantly lower power, in order to increase the lifetime of said lamp. This is normally not possible since the electrodes then become too cold and the lamp may be extinguished or flicker during commutation. This can be realized by the method according to the invention since the electrodes can be correspondingly heated before commutation, and the average power can nevertheless be reduced. In order to ensure stable operation, however, flicker detection is necessary. However, the latter can be in the form of an electrical circuit, in particular in the form of additional software for a digitally operated circuit arrangement, such that no or only few additional costs arise for the circuit arrangement.
While the invention has been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 039 221 | Aug 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2011/063198 | 8/1/2011 | WO | 00 | 2/5/2013 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2012/019935 | 2/16/2012 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5917558 | Stanton | Jun 1999 | A |
6069456 | Fromm et al. | May 2000 | A |
6586892 | Derra et al. | Jul 2003 | B2 |
7274157 | Hirata et al. | Sep 2007 | B2 |
8008868 | Yamauchi | Aug 2011 | B2 |
20040000880 | Ozasa et al. | Jan 2004 | A1 |
20090167211 | Deppe | Jul 2009 | A1 |
20100033692 | Watanabe et al. | Feb 2010 | A1 |
20100264848 | Deppe et al. | Oct 2010 | A1 |
Number | Date | Country |
---|---|---|
1152645 | Nov 2001 | EP |
2005100786 | Apr 2005 | JP |
2006286460 | Oct 2006 | JP |
2008270058 | Nov 2008 | JP |
2010055840 | Mar 2010 | JP |
0036882 | Jun 2000 | WO |
Number | Date | Country | |
---|---|---|---|
20130134899 A1 | May 2013 | US |