The disclosure relates to a method for operating an internal combustion engine.
Modern internal combustion engines in motor vehicles, also referred to below as combustion engines, are increasingly not being operated continuously, but are being dragged in certain operating phases. Combustion engines in motor vehicles are usually connected to wheels of the vehicle via the drive train via a vehicle clutch. In the event of deceleration, the combustion engine is dragged along via the closed drive train by the inertia of the motor vehicle, wherein the motor vehicle is decelerated by a drag torque exerted by the combustion engine. The operating mode of the combustion engine, in which the combustion engine is dragged without injecting fuel into the cylinders, is referred to as overrun operation.
The drag torque of the combustion engine is mainly caused by friction and charge-exchange losses. However, it can be desirable, particularly in hybrid drive systems, to reduce the drag torque of the combustion engine as much as possible to use the torque provided via the drive train and resulting from the moment of inertia for recuperation of electrical energy when the drive train is closed. In such a case, it is desirable that the drag torque of the unfired combustion engine is as low as possible.
It is known from the prior art to use variable valve drives to influence the drag torque. In this regard, DE 199 32 665 A1 proposes a method for controlling gas exchange valves of a combustion engine by means of variable valve control, in which the inlet valves are controlled variably in overrun operation.
However, the sole reliance on a minimal drag torque leads to undesirable side effects. If, for example, the throttle valve is opened during overrun operation, there are still losses due to the flow of fresh air through the cylinders, charge-exchange losses and compression losses when the combustion engine is dragged along. The cold and oxygen-rich fresh air fed through the combustion chamber lowers the temperature in the exhaust system and causes it to deviate from the optimum temperature window of the exhaust gas after-treatment system. In the case of a three-way catalytic converter, the saturation with oxygen is also critical, because as soon as one switches from overrun operation to combustion engine operation, the saturation with oxygen must be compensated for via temporarily enriched engine operation. In the meantime, the efficiency of the catalytic converter decreases as a result of the temperature being lowered, and the enrichment after switching to the drive mode leads to increased fuel consumption and thus even higher emissions. To operate the catalytic converter in its optimum lambda window, an excess of oxygen must therefore be avoided. If the combustion engine is designed as a gasoline engine with a particulate filter, the oxygen can lead to its uncontrolled and undesired regeneration. This can lead to thermal overload, which not only damages the gasoline particulate filter itself, but also other components.
Closing the throttle valve can also be problematic. If a critical negative pressure develops in the combustion chamber, an air-oil volume flow can occur in the combustion chamber due to a negative pressure gradient to the crankcase. When combustion operation is resumed, emissions increase and the oil consumption of the combustion engine increases.
The air scavenging of the engine in the overrun phases can also be prevented by variable valve drive systems. This can be, for example, deactivation of all valve lifts, fully variable intake lift control, or a combination of exhaust valve deactivation with an extended inlet phase adjustment. Such systems are known from DE 10 2016 216 116 A1, DE 10 2008 036 635 A1, DE 10 2015 107 539 A1, DE 10 2013 202 196 A1, DE 10 2017 011 301 B3, DE 199 52 037 A1 or WO 2013/101 282 A1. DE 10 2006 031 572 B4 discloses a generic method.
All concepts that lead to an effective zero mass flow in the overrun phase have in common that the intake manifold pressure between the throttle valve and the inlet valves increases continuously during the overrun phase until the pressure has completely equalized to the ambient atmospheric pressure. Due to the effective zero mass flow via the throttle valve, this loses its throttling effect and cannot be used for filling control during the first working cycles immediately after the engine is restarted.
If the engine is nevertheless restarted, this leads to an increased filling of the cylinders with fresh air within the first working cycles. A high fresh air mass in connection with a combustion with λ=1 lead to a high torque output of the combustion engine immediately after restart. The condition lasts until the intake manifold volume is “emptied” and the throttle valve can once again ensure filling control. Such a method is proposed in DE 10 2016 111 505 A1, according to which a transition control device is provided which first restores the negative pressure in the intake manifold between overrun and firing operation, so as to then switch to regular firing operation. It is imperative that the phase determined by the transition control device is run through, which means that it also takes place when there is sufficient negative pressure. Maintaining this phase is complex to implement and can be perceived as a time-delayed restart of the internal combustion engine.
A possible solution to avoid the torque peak is an ignition angle intervention and thus an actively induced deterioration in the combustion efficiency. This measure leads to additional consumption.
The object of the disclosure is to resolve the above-mentioned conflicting goals and to specify a method for operating an internal combustion engine which enables a changeover between firing operation and overrun operation, in which the emissions are low and which at the same time allows the overrun operation to be exited as quickly and comfortably as possible, in particular when the desired drive torque is low and the engine is to be restarted under a low load requirement. Furthermore, it is the object of the disclosure to specify a control device for an internal combustion engine that enables a low-emission operation.
The method according to the disclosure relates to a method for starting, such as for restarting, the internal combustion engine after an overrun phase. The method according to the disclosure is described below using a variable valve drive with a camshaft adjuster. For this purpose, the internal combustion engine is provided with an intake camshaft and, for example, an electro-mechanically adjustable camshaft adjuster for the inlet valves, and an exhaust camshaft and an electro-mechanically adjustable camshaft adjuster for actuating the exhaust valves. The control times and/or the valve lift can also be variable electro-hydraulically or by other means.
In the overrun phase, the air mass flow is reduced by the variable valve drive to avoid the aforementioned disadvantages. This can be done by adjusting the control times of a camshaft adjuster to a value that is not useful for gasoline engine firing operation, but which represents a phase position that is optimized for the dragging operation. The phase position of the intake and exhaust camshafts for a reduced drag torque of the combustion engine thus enables good recuperation without generating an air mass flow through the catalytic converter, and without generating a critical negative pressure in the combustion chamber of the combustion engine.
When entering the overrun phase, the internal combustion engine changes from an operating point with power output to an operating point with power consumption. Before entering the overrun phase, the inlet valves typically open shortly after top dead center (TDC). Meanwhile, the exhaust valves typically close just before TDC.
In the overrun phase, the internal combustion engine is dragged by the rolling vehicle via the transmission. To do this, the operating point is changed. The camshaft adjusters can adjust to the target angle at the adjustment speeds that are usual for these systems, so that the inlet valves now open well after TDC and the exhaust valves close well before TDC. Generally, this adjustment is performed as quickly as possible. At the same time, the throttle valve is briefly opened to set constant conditions in the intake manifold also as quickly as possible. As a result of these changes, the engine valves are open in the area of BDC in the overrun phase. Only a small air mass is moved, which is drawn in and pushed out equally from an intake and exhaust manifold. The air mass flow across the respective valves is balanced at zero. This minimizes the internal friction and the pumping losses caused by intake, compression, expansion, and exhaust, so that the vehicle is braked as little as possible. At the same time, an air mass flow induced by the internal combustion engine that cools the exhaust system is largely avoided.
If the internal combustion engine is part of a hybrid engine unit, it is advantageous to minimize the drag torque of the combustion engine in addition to eliminating an air mass flow through the exhaust system. In this regard, the air mass flow can be minimized under the secondary condition of the lowest possible drag torque. In another embodiment, the drag torque is minimized under the secondary condition of the lowest possible air mass flow. It is also possible to use one of the methods depending on an external manipulated variable such as the temperature of the exhaust after-treatment system. Depending on the characteristics map formed by the parameters of drag torque and air mass flow, both parameters can also be reduced to a range close to their minimum if, for example, the gradient of the parameters is low there, so that the control or regulation is particularly insensitive to changing external parameters and requires no readjustment. This facilitates the implementation of the regulation strategy.
When combustion resumes for the power output of the combustion engine, the camshaft adjusters adjust to the target angle for restarting the engine. In this regard, according to the disclosure, the camshaft adjustment does not always take place as quickly as possible, but is delayed at least when the pressure in the intake manifold differs from the intake manifold desired pressure and the load requirement is low. In particular, when ambient pressure has built up in the intake manifold, unwanted torque peaks which have a negative impact on drivability are avoided.
The torque peaks could be avoided by an ignition angle intervention. However, this leads to a deterioration in the combustion efficiency and is therefore disadvantageous in terms of energy because it leads to an unwanted increase in consumption. In contrast, with the proposed filling control by the valve drive, the theoretically achievable adjustment speed is reduced if the intake manifold pressure falls below a threshold value and/or the engine restart at low load (“soft engaging”) is desired.
If the engine has been restarted and the intake manifold volume has not yet been emptied, the valve drive can also be used after the restart phase for filling control until the conventional filling control, for example by means of a throttle valve, can be used effectively again. If the intake manifold volume has already been emptied during the restart, conventional regulation can also take place. Finally, the valve drive can be used in parallel with the throttle valve for filling control.
In a further development of the disclosure, the filling of the cylinder with fresh air is reduced by the variable valve drive in such a way that the torque which is built up does not exceed the torque target specification, or exceeds it by less than 50%. The first variant enables particularly smooth re-engagement of the internal combustion engine without a perceptible torque peak. In the second variant, the internal combustion engine is engaged more quickly, but the torque peak that would arise without the filling control is reduced.
When the internal combustion engine is refired after the overrun phase, the inlet valve control time is continuously adjusted to be “early”, wherein the adjustment speed of the inlet valve control time is reduced in the event that the intake manifold pressure differs from the intake manifold desired pressure compared to the adjustment speed at the intake manifold desired pressure. The continuous adjustment can be controlled or regulated as a function of the intake manifold pressure.
In an example embodiment, there is no ignition angle intervention when the internal combustion engine is refired.
The disclosure also relates to a control device with which an internal combustion engine can be operated using the method presented.
An exemplary embodiment of the disclosure is described in more detail below with reference to drawings.
In the figures:
To actuate the camshaft adjusters 9, 10, a control device 12 is provided, which optionally takes on further control tasks. Data connections between the control device 12 and the camshaft adjuster 9, 10 are designated by 15. A switching device 14 enables the exhaust valves 6 to be switched off if necessary. The switching device 14 of the internal combustion engine according to
As soon as the vehicle enters the overrun phase 22, the fuel injection 24 is suspended. The intake manifold pressure is regulated with the throttle valve. In the example shown in
If the internal combustion engine 1 is to provide torque again, the inlet valve phase position is quickly adjusted to the conventional target position again, as can be seen from
In the overrun phases 22, the intake manifold pressure 25 increases continuously, for example due to leaks. If the overrun phase 22 lasts a relatively long time, for example when driving downhill, the intake manifold pressure 25 (
At the point in time t2, at which the restart request of the internal combustion engine 1 is triggered, in contrast to the second internal combustion engine, the inlet valve phase position is not adjusted as quickly as possible, but is adjusted to the conventional target position with a delay. The phase position adjustment rate or adjustment speed depends on how much the intake manifold pressure 25 has increased and what load is required of the internal combustion engine 1. As can be seen from
The variable valve drive 3 is therefore used for the pre-control of the inlet valve closing time 26 when the internal combustion engine 1 is refired. This makes it possible to avoid a torque peak 28 when the pressure in the intake manifold is increased. For this purpose, the variable valve drive 3 deactivates the exhaust valves in the overrun phase 22 and reduces the engine drag torque by setting the inlet valve lift to be extremely late or retarded. With the torque specification by the driver, the stored filling model calculates the target control times for a torque-neutral engine restart based on the significant input variables. For the example selected, this means that the inlet valve lift phase position must be adjusted continuously, depending on the engine speed, but adjusted to be early more slowly than in the case without pre-control, until the intake manifold pressure is back at the target value and further load control, e.g., by throttle valve, can take place.
Number | Date | Country | Kind |
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10 2021 102 364.5 | Feb 2021 | DE | national |
This application is the U.S. National Phase of PCT Application No. PCT/DE2022/100080 filed on Jan. 31, 2022, which claims priority to DE 2021 102 364.5 filed on Feb. 2, 2021, the entire disclosures of which are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/DE2022/100080 | 1/31/2022 | WO |