This application is based upon and claims the benefit of priority from prior German Patent Application No. DE 10 2011 122 125.9, filed Dec. 22, 2011, the entire contents of which are incorporated herein by reference in their entirety.
The application relates to an internal combustion engine and a method for operation thereof. An exemplary embodiment of the method involves providing a crank casing pressure sensor in an internal combustion engine, measuring a crank casing pressure using the crank casing pressure sensor, evaluating the crank casing pressure measurements, and controlling the internal combustion engine, a component thereof, or a device attached to the internal combustion engine using crank casing pressure measurements. An exemplary embodiment of the internal combustion engine has a crank casing having the crank casing pressure, a combustion chamber bounded on one side and around a circumference by a cylinder and bounded on the other side by a reciprocating piston, a crankshaft driven by the reciprocating piston which is rotatably mounted in the crank casing, an inlet opening in the crank casing which allows combustion air to enter into the crank casing, an outlet opening out of the combustion chamber, one or more overflow ducts connecting the crank casing to the combustion chamber in the region of the bottom dead center of the piston, and a sensor to detect the rotational position of the crankshaft.
In internal combustion engines, for example in two-stroke engines, a pressure sensor in the crank casing may, during operation, supply data used to control the internal combustion engine, for example to control the fed-in quantity of fuel, to control the injection time, or to control the ignition time. DE 10 2008 019 088 A1 presents an internal combustion engine. Therein, the pressure sensor in the crank casing is used to determine at what times the metering valve, which feeds the fuel into the crank casing, is opened and closed.
U.S. Pat. No. 7,536,983 B2 discloses a two-stroke engine having a pressure sensor which determines the crank casing pressure. The crank casing pressure is used during operation therein to determine the air mass flow through the combustion chamber, and to determine therefrom the quantity of fuel to be fed in.
Internal combustion engines, for example internal combustion engines in hand-guided tools, may be used at different altitudes. Differences in altitude result in changes in the ambient pressure. The different pressure level of the ambient pressure has to be taken into account in the actuation of the internal combustion engine, in particular in the determination of the quantity of fuel which is to be fed in. In many devices this is done by means of corresponding adjustment screws on a carburetor of the internal combustion engine, which are to be adjusted by the user.
It is therefore one object of the application to provide a method for operating an internal combustion engine in a hand-guided tool, which method enables the ambient pressure to be determined without additional sensors. An exemplary embodiment of the method involves providing a crank casing pressure sensor in an internal combustion engine, measuring a crank casing pressure using the crank casing pressure sensor, evaluating the crank casing pressure measurements, and controlling the internal combustion engine, a component thereof, or a device attached to the internal combustion engine using crank casing pressure measurements. An exemplary embodiment of the internal combustion engine has a crank casing having the crank casing pressure, a combustion chamber bounded on one side and around a circumference by a cylinder and bounded on the other side by a reciprocating piston, a crankshaft driven by the reciprocating piston which is rotatably mounted in the crank casing, an inlet opening in the crank casing which allows combustion air to enter into the crank casing, an outlet opening out of the combustion chamber, one or more overflow ducts connecting the crank casing to the combustion chamber in the region of the bottom dead center of the piston, and a sensor to detect the rotational position of the crankshaft.
In another embodiment, it is provided to use the crank casing pressure sensor, which may already be present, to determine the ambient pressure. As a result, an additional sensor for determining the ambient pressure may not be required in such an embodiment. In another embodiment, the ambient pressure may be determined from one or more pressure values which may be measured by means of the crank casing pressure sensor.
In yet another embodiment, the crank casing pressure is advantageously measured at a time at which approximately ambient pressure prevails in the crank casing. As a result, the ambient pressure is measured directly as the pressure value. Accordingly, it may be possible to dispense with additional steps for determining the ambient pressure from the measured pressure value.
In a further embodiment, the crank casing pressure is advantageously measured during the starting process of the internal combustion engine, before the first combustion event as the crankshaft is rotating. In this embodiment, it is provided that the crank casing pressure sensor is supplied with energy exclusively via the crankshaft during the measurement. As a result, there is no need for a separate energy storage means such as, by way of example, a battery or an accumulator, which makes energy available for the crank casing pressure sensor before the internal combustion engine starts. In another embodiment, the crank casing pressure sensor and the evaluation device are supplied with energy exclusively via the movement of the crankshaft. In this embodiment, a pressure measurement before the start of the starting process, that is to say before the crankshaft starts to rotate, may not be possible because before the start of the starting process there is no energy available to measure the pressure. Yet, once combustion has taken place in the combustion chamber, the pressure level in the combustion chamber changes and the pressure level in the crank casing also changes via the overflow ducts. Therefore, the pressure value is measured during the starting process but before the first combustion to ensure that the pressure level has not yet changed due to combustion that has already taken place. In another embodiment, the pressure measurement advantageously takes place here as soon as the crank casing pressure sensor is supplied with sufficient energy for the measurement.
In yet a further embodiment, the crank casing is connected to the surroundings in a first crankshaft angle range if the inlet opening is closed and the crank casing is connected to the combustion chamber via at least one overflow duct and if the outlet opening is opened. The crank casing is connected to the surroundings via the overflow ducts, the combustion chamber and the outflow opening. As a result, a pressure, from which the ambient pressure can be determined, occurs in the crank casing. The crank casing pressure, from which the ambient pressure is determined, is measured, in particular, in a first crankshaft angle range. The ambient pressure in the crank casing advantageously occurs at least in part of the first crankshaft angle range. However, owing to throttle points in the flow path, a pressure value which deviates from the ambient pressure can also occur in the crank casing. The ambient pressure can be determined from the measured pressure value, for example by calculation.
In another embodiment, in a second crankshaft angle range, the crank casing is open to the surroundings via the inlet opening into the crank casing. In yet another embodiment, it is also possible to provide that the measurement of the crank casing pressure, from which the ambient pressure is determined, takes place in the second crankshaft angle range. In the crank casing, a pressure from which the ambient pressure can be determined also occurs in this crankshaft angle range.
In a further embodiment, the internal combustion engine advantageously has an air filter through which the combustion air is sucked in. In one embodiment, the degree of contamination of the air filter may be determined from one or more values determined for the ambient pressure. In another embodiment, it may also be possible to determine whether an air filter is present or, for example, has been forgotten by the operator. In yet another embodiment, in order to determine the degree of contamination of the air filter it is advantageously provided that the crank casing pressure is also determined at full load of the internal combustion engine. In a further embodiment, the degree of contamination of the air filter is advantageously determined from the ambient pressure, determined, in particular, during the starting process, and the crank casing pressure at full load.
In another embodiment, the degree of contamination of the air filter may be determined, for example, from the ratio of the ambient pressure to the crank casing pressure at full load or from the difference between the ambient pressure and the crank casing pressure at full load.
In a further embodiment, another way of determining the degree of contamination of the air filter from the two specified pressure values may also be advantageous. It is also possible to provide for the degree of contamination of the air filter to be determined by means of a single pressure measurement. During the starting process and also during idling the flow speeds in the intake section are still comparatively low. The degree of contamination of the air filter does not have a significant effect on the crank casing pressure in these operating states. At full load, the contamination of the air filter brings about additional throttling of the air path, which has a significant effect on the crank casing pressure which occurs. The ratio of the ambient pressure to the crank casing pressure at full load therefore permits conclusions to be drawn about the degree of contamination of the air filter. It is also possible to provide for a different pressure value, measured during the starting process or during the idling at the crank casing pressure, to be used to determine the degree of contamination of the air filter. The pressure measurements in the crank casing take place here at specific crankshaft angles. In one embodiment, therefore, during the evaluation of the pressure ratio, the crankshaft angle at which the pressure measurement takes place in the crank casing is taken into account. The pressure measurement during the starting process or during idling or both and the pressure measurement at full load advantageously take place at the same crankshaft angle. However, in another embodiment it may also be advantageous for the pressure measurements to take place at different crankshaft angles.
In yet another embodiment, the determination of the degree of contamination of the air filter advantageously takes place on the basis of a comparison of a setpoint volumetric efficiency with an actual volumetric efficiency of the internal combustion engine at full load. The volumetric efficiency of the internal combustion engine is measured by using the combustion air mass fed per unit of time to the internal combustion engine. The actual volumetric efficiency may be determined or represented, by way of example, as described in U.S. Pat. No. 7,536,983 B2, or by some other way as would be known by one of ordinary skill in the art, and may be determined from the pressure in the crank casing of the internal combustion engine. The setpoint volumetric efficiency can be determined, for example, by means of a stored characteristic curve. If the air filter is heavily contaminated, the actual volumetric efficiency of the internal combustion engine is significantly lower than the setpoint volumetric efficiency. The setpoint volumetric efficiency may depend on the altitude at which the internal combustion engine is operated. The setpoint volumetric efficiency may also depend on the ambient temperature. In a further embodiment, the altitude or the ambient temperature or both may advantageously be taken into account in the determination of the setpoint volumetric efficiency. The influence of the altitude and ambient temperature may advantageously be partially or completely compensated for.
In yet another embodiment, the degree of contamination may be indicated to the operator using, by way of example, a visual display. The operator or servicing technician may also be informed about the degree of contamination by a corresponding entry in a diagnostic memory or when the diagnostic memory of the tool is read out. It is also possible to provide for the operator to be given feedback about the degree of contamination of the air filter by altering the behavior of the internal combustion engine, for example by reducing the power in the internal combustion engine, by switching off the internal combustion engine, or by other methods of altering the behavior known by one of ordinary skill in the art. It is also possible to provide for the determined state of the air filter to be output in a diagnostic device during the maintenance of the tool and for the service technician to be requested to check the air filter.
In another embodiment, the internal combustion engine advantageously has a generator for generating energy. The crank casing pressure sensor advantageously measures the crank casing pressure at each zero crossing of the generator signal. The measured pressure values are advantageously buffered, for example in the evaluation device of the internal combustion engine or in other devices known by one of ordinary skill in the art. The approximate rotational position of the crankshaft may advantageously be determined and a measured value, which has been measured in the desired crankshaft angle range, may be selected from the buffered pressure values on the basis of the determined rotational position of the crankshaft. As a result, the first measurement can take place immediately when sufficient energy is available for the pressure measurement. Accordingly, it is not necessary to wait until for the rotational position of the crankshaft to be determined to measure pressure. Instead, the pressure may be measured immediately, after which the desired crankshaft angle range is determined retroactively on the basis of the determined rotational position of the crankshaft. Because usually only one revolution or a few revolutions of the crankshaft are available for the pressure measurement until the first combustion occurs, the pressure measurement must be started as early as possible.
In yet another embodiment, the approximate position of the crankshaft is advantageously determined by means of a crankshaft sensor or from the signal of the generator. The determination of an approximate rotational position of the crankshaft may be sufficient for the determination of the ambient pressure from the crank casing pressure. However, it is also possible in a further embodiment to provide for the rotational position of the crankshaft to be determined as precisely as possible. This is advantageous, in particular, if knowledge of the precise rotational position of the crankshaft is required to control the internal combustion engine.
In a further embodiment of the application the internal combustion engine contains a crank casing having a crank casing pressure, a pressure sensor which measures the crank casing pressure, an evaluation device which evaluates the crank casing pressure measurements, a memory buffer, and a controller device, which uses information from the evaluation device or the memory buffer or both to control the internal combustion engine, a component thereof, or a device attached to the internal combustion engine, where the evaluation device, memory buffer, and controller device are advantageously located in the same device but may also be contained in distinct devices.
Another embodiment includes an internal combustion engine which contains a crankshaft driven by the reciprocating piston which is rotatably mounted in the crank casing, a generator for generating energy, and a second sensor for measuring an angle of rotation of a crankshaft or the voltage of the generator or both, where the evaluation device as mentioned above further evaluates the measurements of the second sensor. The control device then controls the internal combustion engine, a component thereof, or a device attached to the internal combustion engine using these measurements.
Yet another embodiment of the present application relates to an internal combustion engine wherein the crank casing pressure is measured at a time at which approximately ambient pressure prevails in the crank casing. A further embodiment provides that the crank casing pressure is determined from the ambient pressure which is measure during the starting process of the internal combustion engine before the first combustion as the crankshaft is rotating.
An additional embodiment contains an air filter through which combustion air is sucked in, and the degree of contamination of the air filter may be determined from at least one measured value from the pressure sensor. Yet a further embodiment provides that the evaluation device determines one or more of the following using one or more measurements from the pressure sensor or the second sensor or both: the ambient pressure, the altitude, the contamination of the air filter, and the volumetric efficiency of the internal combustion engine.
In another embodiment, a hand-guided tool contains an internal combustion having the aspects of any of the embodiments, claims, or their equivalents.
Further objects, features, and advantages of the present application will become apparent form the detailed description of preferred embodiments which is set forth below, when considered together with the figures of drawing.
Several exemplary embodiments of the application are explained below with reference to the drawings, in which:
Turning to the figures of drawing,
The cut-off grinder 30 has a housing 31 to which a rear handle 32 and a gripping tube 33 for guiding the cut-off grinder 30 during operation are secured. An extension arm 35 is secured to the housing 31 and projects forward and has a cutting disc 34 rotatably mounted on its free end. The cutting disc 34 is driven in rotation by the internal combustion engine 1 arranged in the housing 31. The internal combustion engine 1 is embodied as a two-stroke engine in this exemplary embodiment. However, the internal combustion engine 1 may also be a mixed lubrication four-stroke engine or another appropriate internal combustion engine as would be recognized by one of ordinary skill in the art. In order to start the internal combustion engine 1 a hand-activated starter device is used in the exemplary embodiment, which starter device can be operated by means of a starter grip 36. The starter device is embodied as a cable-type starter device. A display 40 is provided on the housing 31 and is used to display the degree of contamination of an air filter of the internal combustion engine 1. The display 40 may be, for example, a display or a light-emitting implement, for example an LED. In addition to, or as an alternative to, the optical display, the display 40 can also indicate the filter state acoustically. The cut-off grinder 30 advantageously has a diagnostic memory, for example in a control device of the cut-off grinder 30. The degree of contamination of the air filter can be stored in the diagnostic memory and read out by a service technician during later maintenance. It is also possible to provide for the operator to be informed about the entry in the diagnostic memory relating to the degree of contamination of the air filter.
In order to feed in combustion air, the two-stroke engine 1 has an intake duct 19 which opens with an inlet opening 9 into the interior 4 of the crank casing. The inlet opening 9 is piston-ported by the piston 5. A throttle valve 13 having a throttle shaft 14 is pivotably mounted in the intake duct 19. The position of the throttle valve 13 is set by means of a throttle lever 16 by a hand throttle 49 (
As is also shown by
During operation, in the region of the top dead center of the piston 5 combustion air is sucked into the interior 4 of the crank casing via the inlet opening 9. Fuel is metered into the combustion air via the fuel valve 20 (
After the bottom dead center is reached, the piston 5 generates an underpressure in the interior 4 of the crank casing as soon as the overflow windows 12 are closed and until the inlet opening 9 opens at the time IO, since the piston 5 is now moving sufficiently quickly. Every revolution starts and ends at the top dead center TDC here.
Between the bottom dead center BDC and the top dead center TDC the inlet opening 9 opens at the time IO, as is shown for the first revolution U1 in
In the method step 45, a pressure value from the buffered pressure values p1 to p9 is selected in the first crankshaft angle range 41 or in the second crankshaft angle range 42 which corresponds to the ambient pressure pU. In the exemplary embodiment, the pressure values p3, p4 and p5 are in the first crankshaft angle range 41. Advantageously, the pressure value p3, that is to say the pressure value which is measured approximately when the bottom dead center BDC is reached, is selected. The second crankshaft angle range 42 can alternatively be selected in order to determine the ambient pressure pU. Here, a pressure value is advantageously selected which has been determined after the top dead center TDC of the piston 5, that is to say during the fourth revolution U4 of the crankshaft 7 (
In the method step 46, the internal combustion engine 1 is controlled in accordance with the determined ambient pressure pU.
In the method step 51, it is determined whether a full load state is present, for example on the basis of the signal of the throttle sensor 15. If a full load state is present, the crank casing pressure pCCH is measured, and the actual volumetric efficiency, that is to say the actual volumetric efficiency of the internal combustion engine 1, is determined from the crank casing pressure pCCH, for example by utilizing a characteristic diagram or a calculation.
In the method step 51, the setpoint volumetric efficiency and the actual volumetric efficiency are compared, and the degree of contamination of the air filter 17 is concluded from the difference. If the actual volumetric efficiency is greater than the setpoint volumetric efficiency, no air filter is present. The degree of contamination of the air filter 17 can be displayed to the operator or can be stored for outputting during later maintenance, for example maintenance of the cut-off grinder 30. The absence of an air filter 17 can also be displayed to the operator. It is also possible to provide for the operator to be given feedback about the state of the air filter 17 by means of the behavior of the internal combustion engine 1, for example by reducing the power of the internal combustion engine 1 or by switching off the internal combustion engine 1.
In order to determine the degree of contamination of the air filter 17, the crank casing pressure pCCH is measured at full load in the method step 51. The pressure measurement advantageously always takes place at the same crankshaft angle α, for example approximately at the bottom dead center BDC, that is to say at a crankshaft angle α of approximately 180°. The degree of contamination of the air filter 17 can be determined from the ratio of the value for the crank casing pressure pCCH, measured during starting, for example at the bottom dead center BDC, which value corresponds approximately to the ambient pressure pU, and the value for the crank casing pressure pCCH, which value is measured at full load at a predefined crankshaft angle α, for example likewise at the bottom dead center BDC. The determined pressure ratio is advantageously compared with a permissible value. Alternatively, the pressure difference between the ambient pressure pU and the crank casing pressure pCCH can be determined at full load. Another evaluation of the pressure values, in particular a calculation or the evaluation of the actual volumetric efficiency and the setpoint volumetric efficiency described with respect to
It may be advantageous for the internal combustion engine 1 to have an energy source such as, for example, a battery, an accumulator or the like, which already makes energy available before the internal combustion engine 1 starts. In the case of a tool in which energy is already available before the crankshaft 7 of the internal combustion engine 1 begins to turn, a pressure value can already be measured in the crank casing before the internal combustion engine 1 starts, that is to say before the crankshaft 7 turns. Before the starting, ambient pressure advantageously prevails in the interior 4 of the crank casing, and the ambient pressure pU can therefore be measured directly in the interior 4 of the crank casing before the internal combustion engine 1 starts.
The foregoing description of preferred embodiments has been presented for purposes of illustration and description only. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible and/or would be apparent in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and that the claims encompass all embodiments of the invention, including the disclosed embodiments and their equivalents.
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