The present invention relates to a method for operating a winch system, and to a winch system.
Winches can be used for mooring a vessel such as a ship, a boat or generally a craft designed for water transportation, for example.
Such a winch used for the mooring may comprise a rotatable winch drum, and may be used for spooling a spoolable medium, which may be connected to a point of mooring. The spoolable medium may comprise a cable, a rope, a wire or a chain, for example. The point of mooring may be any point where the vessel can be moored, such as a mooring-post of a vessel landing place, e.g. a port or a pier, or an anchor or a buoy, for example. The winch used for the mooring may further comprise an electric motor, which is configured to rotate the winch drum during spooling in or spooling out of the spoolable medium, for example.
In a vessel, the mooring functionality of the winch used for the mooring can control the spoolable medium that holds the vessel in place at the point of mooring by means of the electric motor. When the vessel is being moored, the tension of the spoolable medium between the vessel and the point of mooring can be automatically adjusted by suitably controlling the electric motor of the winch used for mooring. The tension of the spoolable medium between the vessel and a point of mooring is preferably kept at an appropriate level. If the spoolable medium between the vessel and the point of mooring is too loose, the vessel may not stay in place, and if the spoolable medium is too tight, the spoolable medium might break or the operation might become unstable, for instance.
The electric motor of the winch can be controlled such that when the tension of the spoolable medium between the vessel and the point of mooring differs from a predetermined tension set point, which may be e.g. a single value or value range, the spoolable medium is either tightened (spooled in) or loosened (spooled out) towards the predetermined tension set point. And when the predetermined tension set point is reached, the tightening or loosening may be stopped either immediately or after a predetermined delay, for example. Thus, the winch may actively continuously monitor the tension of the spoolable medium between the vessel and the point of mooring and adjust it whenever it differs from the predetermined tension set point. A winch system for a vessel may comprise a plurality of such winches of which two or more winches may be used simultaneously actively for the mooring. In such a system, individual winches may each carry out the mooring in a stand-alone manner.
A problem related to the above solution is that in such a winch system comprising a plurality of winches, the stress and wear caused by the mooring operation to the winches may be distributed considerably unevenly between the individual winches.
An object of the present invention is thus to provide a method and an apparatus for implementing the method so as to solve the above problem or at least alleviate the above problem. The object of the invention are achieved by a method, a computer program product, an arrangement, and a winch system, which are characterized by what is stated in the independent claims. The preferred embodiments of the invention are disclosed in the dependent claims.
The invention is based on the idea of operating at least two winches for the mooring of the vessel such that, over a period of time, each of the at least two winches is operated in its active state for a portion of the period of time, and such that, over the same period of time, each of the at least two winches is operated in its non-active, i.e. passive, state for a portion of the period of time.
An advantage of the solution of the invention is that the stress and wear caused by the mooring operation to the winches may be distributed more evenly between individual winches, which may extend the lifetime of the winches or components thereof.
In the following the invention will be described in greater detail by means of preferred embodiments with reference to the accompanying drawings, in which
The exemplary winch of
According to an embodiment, the winch 20, 30, 40 may have an active state, in which the winch drum 20 of the winch is driven according to a predetermined tension set point value or value range and a monitored tension of the spoolable medium 10 between the vessel and a point of mooring, and a passive state, in which the winch drum 20 is prevented from rotating.
According to an embodiment, in the active state of the winch the winch drum 20 may be driven such that the tension of the spoolable medium 10 between the vessel and the point of mooring reaches the predetermined tension set point value or the predetermined tension set point value range and/or such that the tension of the spoolable medium 10 between the vessel and the point of mooring is maintained at the predetermined tension set point value or within the predetermined tension set point value range, for example. According to an embodiment, the tension of the spoolable medium 10 may be monitored essentially continuously during the operation of the winch, at least in the active state of the winch. According to an embodiment, the tension of the spoolable medium 10 can be monitored by monitoring a torque of the electric motor 30 or a quantity indicative of the torque of the electric motor 30. According to an embodiment, the torque of the electric motor 30 can be monitored by monitoring a current of the electric motor. It also possible to monitor the tension of the spoolable medium 10 by utilizing some other quantity or quantities indicative of the tension of the spoolable medium 10. The monitoring of the tension of the spoolable medium 10 can be performed by the electric drive 40, e.g. by the control unit 41 thereof, or some other possible separate device or system. The winch drum 20 may then be driven by means of the electric motor 30 controlled by the electric drive 40 such that the monitored tension of the spoolable medium 10 reaches the predetermined tension set point value or value range, and, in response to the monitored tension of the spoolable medium 10 reaching the predetermined tension set point value or value range, the driving speed of the electric motor 30 may be set to zero. The torque of the electric motor 30 may then be kept essentially constant such that the monitored tension of the spoolable medium 10 maintains the predetermined tension set point value or it is maintained within the predetermined tension set point value range, for instance.
According to an embodiment, in the passive state of the winch the winch drum 20 may be prevented from rotating by the electric motor 30. According to an embodiment, the winch may comprise a brake for braking the winch drum 20. Then, according to an embodiment, in the passive state of the winch the winch drum 20 may, either alternatively or additionally, be prevented from rotating by the brake. According to an embodiment, in the passive state of the winch the winch drum 20 may be permanently prevented from rotating for the duration of the passive state. However, even in this case the winch drum 20 may be able to rotate if the maximum capacity of the electric motor 30 and/or the brake for braking the winch drum 20 is exceeded.
According to an embodiment, a winch system for mooring a vessel and comprising a plurality of winches may be operated, during the mooring of the vessel such that at least two winches of said plurality of winches are operated for the mooring of the vessel. Thus, only a portion of the plurality of winches of such a winch system may be utilized for the mooring at a time. According to an embodiment, such operating of the at least two winches during the mooring of the vessel may comprise operating, over a period of time, each of the at least two winches in its active state for a portion of the period of time, and operating, over the same period of time, each of the at least two winches in its passive state for a portion of the period of time. Consequently, each of the at least two winches, which are utilized in the mooring, will be both in its active state and in its passive state during said period of time. According to an embodiment, at any given time during said period of time, at least one of said at least two winches is operated in its active state. Consequently, according to this embodiment, at least one of the at least two winches utilized in the mooring is always in its active state during the period of time. The period of time may be predetermined and may be of fixed length or of variable length. The period of time may be from 1 to 60 seconds, from 1 to 60 minutes, from 1 to 24 hours, or one or more days, for example. According to an embodiment, such operating of the at least two winches may be repeated continuously during the mooring of the vessel over two or more consecutive time periods. Such two or more consecutive time periods may of the same length or of different lengths. According to an embodiment, such operating of the at least two winches may be repeated continuously during the mooring of the vessel over two or more consecutive time periods such that it continues at all times during the mooring or at least a portion thereof. As an example, the mooring of the vessel could comprise an initial stage in which the winches used for the mooring are controlled, manually or automatically, in order to preset the lengths and/or tensions of the spoolable mediums of these winches, for instance. During such possible initial stage, the operation of the winches could be at least partly simultaneous, for example. Then, the described operating of the at least two winches over said one or more time periods may be started after such possible initial stage, for instance. And after starting the described operating of the at least two winches over said one or more time periods, it may continue until the end of the mooring or until other kind of winch control is desired or required, for example. According to an embodiment, during said period of time, said at least two winches are operated by turns according to a predetermined sequence. Consequently, according to this embodiment, the at least two winches utilized in the mooring may be operated by turns according to a predetermined sequence e.g. such that each of the at least two winches have their individual turn during which they are operated in their active state, or such that predetermined groups of winches, out of said at least two winches utilized in the mooring, have group-specific turns during which they are operated in their active states, for example. According to an embodiment, a duration of such winch-specific turns and/or winch group specific turns may be the same for all the winches or winch groups or such winch-specific turns and/or winch group specific turns may have different durations. The durations could be predetermined according to winch characteristics, for example. According to an embodiment, the predetermined sequence may be repeated in consecutive periods of time. It is also possible to change the predetermined sequence between consecutive periods of time.
According to an embodiment, the control of the coordination of the operation of the winches according to any one of the embodiments described may be implemented in a centralized manner, in a distributed manner or in a combination thereof. If the control of the coordination of the operation of the winches is implemented in a centralized manner, one of the winches of the winch system may act as a master unit and coordinate the operation of the rest of the winches acting as slave units. However, even in this case the individual winches may control their own operation. Alternatively or additionally, there may be a further controlling entity apart from the winches controlling the coordination of the operation of the winches, for example.
Any apparatus, such as the control units 41, 310, according to any one of the embodiments may be implemented at least partly by means of one or more computers or corresponding digital signal processing (DSP) equipment provided with suitable software, for example. Such a computer or digital signal processing equipment preferably comprises at least a working memory (RAM) providing storage area for arithmetical operations and a central processing unit (CPU), such as a general-purpose digital signal processor. The CPU may comprise a set of registers, an arithmetic logic unit, and a CPU control unit. The CPU control unit is controlled by a sequence of program instructions transferred to the CPU from the RAM. The CPU control unit may contain a number of microinstructions for basic operations. The implementation of microinstructions may vary depending on the CPU design. The program instructions may be coded by a programming language, which may be a high-level programming language, such as C, Java, etc., or a low-level programming language, such as a machine language, or an assembler. The computer may also have an operating system, which may provide system services to a computer program written with the program instructions. The computer or other apparatus implementing any of the embodiments, or a part thereof, may further comprise suitable input means for receiving e.g. measurement and/or control data, and output means for outputting e.g. control data. It is also possible to use a specific integrated circuit or circuits, or discrete electric components and devices for implementing the functionality according to any one of the embodiments.
Any one of the embodiments described herein, or any combination thereof, can be implemented in existing system elements, such as electric drives or components thereof, such as inverters or frequency converters, or similar devices, or by using separate dedicated elements or devices in a centralized or distributed manner. Present devices for electric drives, such as inverters and frequency converters, may comprise processors and memory that can be utilized in the functions according to embodiments described. Thus, at least some modifications and configurations required for implementing an embodiment e.g. in existing devices may be performed as software routines, which may be implemented as added or updated software routines. If the functionality of an embodiment is implemented by software, such software can be provided as a computer program product comprising computer program code which, when run on a computer, causes the computer or corresponding arrangement to perform the functionality according to any one of the embodiments as described above. Such a computer program code may be stored or generally embodied on a computer readable medium, such as suitable memory, e.g. a flash memory or a disc memory from which it is loadable to the unit or units executing the program code. In addition, such a computer program code implementing an embodiment may be loaded to the unit or units executing the computer program code via a suitable data network, for example, and it may replace or update a possibly existing program code.
It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
Number | Date | Country | Kind |
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20174951.2 | May 2020 | EP | regional |