1. Field of the Invention
The present invention relates to a method for operating a heating group subsystem in a machine for the production or treatment of a fibrous web, for example a paper or cardboard web. The invention also relates to a heating group subsystem in a machine for the production or treatment of a fibrous web, for example a paper or cardboard web.
2. Description of the Related Art
Document WO 2014/180645 A1 discloses a cascade steam system for a dryer section in a paper machine, wherein the steam pressure of the heating steam is higher in the first heating group than in the second heating group, and the steam pressure of second heating group is higher than the steam pressure in the third heating group. The heating system is arranged such that the steam pressure of the heating groups increases in machine direction. A thermo-compressor is provided to reduce the energy consumption. The thermo-compressor increases the vapor pressure in the last heating group to such an extent that it can again be fed to the heating group system in the form of heating steam.
Document AT384254 B also describes a cascade steam system for a dryer section of a paper machine wherein the steam pressure of the heating steam in the first heating group is higher than in the second heating group, and the steam pressure of the second heating group is higher than the steam pressure in the third heating group. The heating group system is arranged such that the steam pressure of the heating groups increases in the machine direction. The vapor of the heating group with the lowest pressure level is condensed in a heat exchanger for heating of the machine air, and an auxiliary condenser.
What is needed in the art is a heating system with improved energy efficiency and a more flexible mode of operation, as well as providing reduced energy consumption for the drying of paper.
The present invention provides a heating group subsystem and a method for the production or treatment of a fibrous web.
The invention in one form is directed to a method for the operation of a heating group subsystem for a machine for the production or treatment of a fibrous web, for example a paper or cardboard web, wherein the heating group subsystem includes a first heating group and a last heating group and at least one additional heating group in each case having at least one device that is heated with pressurized heating steam, in particular a drying cylinder for heating of the fibrous web. The fibrous web—viewed in machine direction—is guided first through the first heating group, then through the at least one additional heating group and thereafter through the last heating group. The steam pressure of the heating steam of the at least one additional heating group is adjusted lower than the respective steam pressure of the heating steam of the first heating group and the last heating group.
The invention in another form is directed to a heating group subsystem for a machine for the production or treatment of a fibrous web, for example a paper or cardboard web, wherein the heating group subsystem includes a first heating group and a last heating group and at least one additional heating group in each case having at least one device that is heated with pressurized heating steam, in particular a drying cylinder for heating of the fibrous web. The fibrous web—viewed in machine direction—is guided first through the first heating group, then through the at least one additional heating group and thereafter through the last heating group. The steam pressure of the heating steam of the at least one additional heating group is lower than the respective steam pressure of the heating steam of the first heating group and the last heating group.
The heating group subsystem represents part of the overall heating group system in a machine for the production or treatment of a fibrous web, for example a paper or cardboard web. Viewed in the machine direction, additional heating groups can thus be arranged after the heating group subsystem.
For drying of the fibrous web, the heating group subsystem is installed in a dryer section in a paper machine. In some cases, for example if the fibrous web is coated or glued, the dryer section is separated into a pre-dryer section and an after-dryer section. It is possible that the heating group subsystem is installed in the pre-dryer section and/or after drying section.
The heating group subsystem can be arranged in such a way that the first heating group of the heating group subsystem is the first heating group in the machine direction. The heating group subsystem is thus arranged at the beginning of the dryer section. The first heating group therefore supplies the first or the several first devices that are heated with pressurized heating steam. This may also be applied accordingly on a pre-dryer section and/or an after-dryer section. In contrast to the known state of the art of the cascade heating systems, the steam pressure of the heating steam of the at least one additional heating group is lower than the steam pressure of the first heating group. The at least one additional heating group is arranged between the first heating group and the last heating group.
The heating group subsystem according to the invention comprises three heating groups. Viewed in the machine direction, the at least one additional heating group represents the second heating group in this case.
It is also conceivable that the inventive heating group subsystem comprises four heating groups. Thus, two additional heating groups are provided which, in this case represent the second and third heating group. The steam pressure of the heating steam of the two additional heating groups is respectively lower than the respective steam pressure of the heating steam of the first and the last heating group.
It is moreover also possible that the heating group subsystem according to the invention includes more than four heating groups. Thus, accordingly more than two additional heating groups are provided. The steam pressure of the heating steam of the additional heating groups is always lower than the respective steam pressure of the heating steam of the first heating group and the last heating group.
With this inventive solution, all vapors that result during production operation of the machine in the heating groups of the heating group subsystem are fed into specific steam supply lines for the heating groups and are thus fed to the respective heating steam for drying of the fibrous web. Thus, all vapors—without condensing them—are reused directly for drying of the paper.
The steam pressure of the heating steam of the first heating group can be adjusted equal to or higher than the steam pressure of the heating steam of the last heating group. For the second case, the steam pressure of the heating steam of the first heating group is therefore the highest steam pressure in the heating group subsystem. Viewed in the machine direction, the fibrous web is subjected to high temperature and is significantly heated at the beginning of the dryer section.
In another embodiment, the steam pressure of the heating steam of the at least one additional heating group is adjusted within the range between 50 kPa and 700 kPa above atmospheric pressure, for example between 50 kPa and 400 kPa.
The steam pressure of the heating steam of the first heating group may be in the range between 200 kPa and 1000 kPa above atmospheric pressure; and the steam pressure of the heating steam of the last heating group in the range between 300 kPa and 900 kPa above atmospheric pressure.
In another embodiment, the heating steam—after flowing through the respective device of a heating group that is heated with steam—is fed to a separator for separating condensate and exhaust vapor. The exhaust vapor of the first heating group and the exhaust vapor of the at least one additional heating group and the exhaust vapor of the last heating group are fed to the heating steam of the device that is heated with steam of the at least one additional heating group.
The exhaust vapor of the at least one additional heating group is fed via a thermo-compressor to the heating steam of the device that his heated with steam of at least one of the at least one additional heating group. The thermo-compressor is hereby supplied with live steam from a steam supply system, wherein the steam pressure of the live steam is higher than the steam pressure of the heating steam of the heating groups.
Viewed in the machine direction of the machine that comprises a dryer section, the heating group subsystem can be located at the beginning of a dryer section in a paper machine.
The steam pressure of the heating steam of the first heating group is selected equal to or higher than the steam pressure of the heating steam of the last heating group.
The respective heating group and thus, the respective at least one device that is heated with heating steam is connected via a steam feed line with a steam supply line. A separator is allocated to each heating group for separating condensate and exhaust vapor. In each case, the respective separator is connected via a discharge line with the respective heating group and the respective device that is heated with steam. In each case, the separator of the first heating group and the separator of the at least one additional heating group and the separator of the last heating group are connected via a vapor line with the steam supply line of the at least one additional heating group.
The steam supply line can be connected with a steam supply system whose steam pressure is higher than the steam pressure of the heating steam of the heating groups.
In another embodiment, the vapor line for the vapor from the separator of the at least one additional heating group is connected via a thermo-compressor with the steam supply line for the purpose of condensation, wherein the thermo-compressor is connected with the steam supply line.
The respective condensate line of the separator of the first heating group and of the separator of the last heating group can be connected with the discharge line of one of the at least one additional heating group.
According to another embodiment, the vapor line of the first heating group comprises a backflow prevention device, for example a check valve. This may be advantageous if the heating group subsystem is being operated as a cascade heating system—for example in the production of certain types of paper—wherein in such a case, viewed in the machine direction the first heating group of the heating group subsystem has the lowest steam pressure of the heating steam of all heating groups of the heating group subsystem; and the at least one additional heating group of the heating group subsystem has the second lowest steam pressure.
By way of this heating system arrangement, a flexible mode of operation is achieved for the different requirements in the production of different fibrous webs on a machine. The backflow prevention device prevents the heating steam of the at least one additional heating group from flowing back through the vapor line into the separator of the first heating group.
In an additional embodiment, a vacuum separator is provided for the generation or provision of vapor from condensate in the negative pressure area, which is connected via a vapor line with a thermo-compressor, wherein the vapor of the vacuum separator is condensed by the thermo-compressor and is fed to the steam supply line of the first heating group. This may be advantageous if the heating group subsystem—for example in the production of certain paper types—is operated as a cascade heating system. With this design of the heating system, an energy efficient and flexible construction with low energy consumption is achieved also for the different requirements that occur in the production of different fibrous webs on one machine.
It is also possible to provide additional heating groups between first heating group HG1 and last heating group HG3, wherein these additional heating groups also have a steam pressure that is less than the steam pressure of the first heating group and less than the steam pressure of the last heating group, which in this example is the third heating group. The condensate lines and vapor lines can then be connected accordingly to the inventive heating group subsystem with the steam feed lines or respectively the discharge lines of one of the at least one additional heating group or the second heating group.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring now to
It is also possible to provide additional heating groups between first heating group HG1 and last heating group HG3, wherein these additional heating groups also have a steam pressure that is less than the steam pressure of first heating group HG1 and less than the steam pressure of the last heating group, which in this example is third heating group HG3. Condensate lines 9, 10, 11 and vapor lines 12, 13, 14 can then be connected consistent with the heating group subsystem illustrated in
In the event of a web break in the paper machine, in other words in an event outside of normal operating procedure, valves and vapor lines 12, 13, 14 are provided as shown by arrows, in order to feed the vapors directly to a condenser KS. In addition, vapor lines 17 from other heating groups which are not illustrated in this embodiment, can be connected with this condenser. Condenser KS is connected with lines CW for supply and discharge of cooling water.
Heating group subsystem 1 also includes a vacuum separator V into which the condensate lines from an after-dryer section NTP flow. From this, vacuum separator V produces exhaust vapor which is fed directly into condenser KS.
The arrangement in
If heating group subsystem 1 is operated according to the invention and not in the cascade operational mode, thermo-compressor 16 may be taken out of operation. Thermo-compressor 16 can also be operated with steam from another steam net, for example a steam supply net that has a higher steam pressure. The pressure of the exhaust vapor from vacuum separator V can thus be brought at least to the pressure level of the heating steam in steam feed line 3 and can be used directly for paper drying.
The valves in steam supply lines 3, 4, 5 are connected with pressure regulating systems PIC to regulate the steam pressure of the respective heating steam, and the valves for discharge lines 6, 7, 8 are coupled with pressure differential control systems PDIC. The valves in condensate lines 9, 10, 11 are equipped with level controllers LIC.
While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
1 Heating group subsystem
2 Steam supply line
3 Steam feed line
4 Steam feed line
5 Steam feed line
6 Discharge line
7 Discharge line
8 Discharge line
9 Condensate line
10 Condensate line
11 Condensate line
12 Vapor line
13 Vapor line
14 Vapor line
15 Thermo-compressor
16 Thermo-compressor
17 Vapor line
18 Vapor line
19 Check valve
DV Steam supply system
NTP After-dryer section
HG1 Heating group 1
1.1 Dryer cylinder
1.2 Dryer cylinder
1.3 Dryer cylinder
1.4 Dryer cylinder
HG2 Heating group 2
2.1 Dryer cylinder
2.2 Dryer cylinder
HG3 Heating group 3
3.1 Dryer cylinder
3.2 Dryer cylinder
S1 Separator 1
S2 Separator 2
S3 Separator 3
KS Condenser
KSB Condenser collecting tank
HZL Hood supply
V Vacuum separator
CW Cooling water
Number | Date | Country | Kind |
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10 2016 125 172 | Dec 2016 | DE | national |
Number | Name | Date | Kind |
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4202113 | Kankaanpaa | May 1980 | A |
4622758 | Lehtinen | Nov 1986 | A |
4625430 | Aula | Dec 1986 | A |
4932139 | Lehtinen | Jun 1990 | A |
5033207 | Sturm | Jul 1991 | A |
5416980 | Ilvespaa | May 1995 | A |
5586397 | Kerttula | Dec 1996 | A |
5592751 | Guggemos | Jan 1997 | A |
5594996 | Haavisto | Jan 1997 | A |
5628124 | Skaugen | May 1997 | A |
5791065 | Gamble | Aug 1998 | A |
5832625 | Skaugen | Nov 1998 | A |
5850701 | Graf | Dec 1998 | A |
H1789 | Brown | Mar 1999 | H |
6003241 | Komulainen | Dec 1999 | A |
6085437 | Stipp | Jul 2000 | A |
6094838 | Lang | Aug 2000 | A |
6101735 | Kuhasalo | Aug 2000 | A |
H1906 | Brown | Nov 2000 | H |
6219934 | Moskowitz | Apr 2001 | B1 |
7690131 | Mausser | Apr 2010 | B2 |
8011115 | Komulainen | Sep 2011 | B2 |
8402673 | Da Silva | Mar 2013 | B2 |
8444824 | Juppi | May 2013 | B2 |
8544184 | Da Silva | Oct 2013 | B2 |
8608909 | Scherb | Dec 2013 | B2 |
9605381 | Turcotte | Mar 2017 | B2 |
9777414 | Okuda | Oct 2017 | B2 |
20020116838 | Kahl | Aug 2002 | A1 |
20180119323 | Thies | May 2018 | A1 |
20180171555 | Dauner | Jun 2018 | A1 |
Number | Date | Country |
---|---|---|
384 254 | Oct 1987 | AT |
10 2008 041 860 | Mar 2010 | DE |
10 2010 044 072 | Jun 2011 | DE |
102016125172 | Jun 2018 | DE |
2106483 | Mar 2016 | EP |
3339507 | Jun 2018 | EP |
2014180645 | Nov 2014 | WO |
Entry |
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Request for Examination dated Sep. 12, 2017 for German Application No. 10 2016 125 172.0 (10 pages). |
Number | Date | Country | |
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20180171555 A1 | Jun 2018 | US |