The present invention relates to a method for packaging products, notably a food product and in particular a portion of chocolate or similar element, in a folded and sealed packaging, in which said product is carried on a linear transporter and a sheet cut in a strip of heat-sealable packaging material is interposed on the trajectory of said product.
A further subject thereof is a facility for packaging products, notably a food product and in particular a portion of chocolate or similar element, in a folded and sealed packaging, for the implementation of the method of the invention.
The packaging of products, in particular of food products presented in independent portions of small dimensions, poses many problems associated with the nature of the products, with their fragility and their conservation. As it usually involves products manufactured in large quantities, the packaging operation must be extremely rapid so that the packaging facilities must work at very high rates, namely several hundred pieces per minute. Moreover, since the food products have the characteristic of being fragile and of not withstanding high temperatures, the placement of the packaging materials must be carried out gently, without impact and in the case of sealed packagings, the welds of two or more sheets of packaging materials must be produced without direct contact with the products in order to prevent local overheating. Finally, in the particular case of products considered to be luxury products such as chocolate, the merest aesthetic defect on the surface of the product must be excluded, which imposes particularly severe constraints on the operators and on the facility during the packaging.
A packaging method of this type is already known, according to which the products are conveyed linearly and inserted into a sheet of a heat-sealable packaging material folded in a U to form two longitudinal flaps which will subsequently be welded in a heat-sealing station placed on the periphery of a rotary transporter of the revolver type. Such a method and the facility for the implementation of this method are described in the European Patent Application no. 0 295 203 A1.
This facility is not optimally suited to the packaging of products of small dimensions and at very high rates, of the order of 600 pieces per minute, notably because the sealing stations are designed respectively to heat the packaging material placed partially around the product and to cool this material for the purpose of preventing a local overheating of the product to be packaged and a marking of the latter. This double action takes time and slows the packaging rate. Moreover, the heating energy applied to the packaging is high, hence the necessity to carry out a cooling which risks damaging the product and imposes constraints which complicate the facility.
Overall this method and the corresponding facility do not lend themselves to the packaging of delicate and fragile small products such as portions of chocolate in the form of squares or rectangles packaged individually or of similar products. This is a matter of packaging with applied folding routinely called “die-fold” as opposed to welded tubular folding routinely called “flow-pack”.
The object of the present invention is to alleviate the drawbacks of the prior art by proposing a method and a facility for carrying out a packaging with sealed applied folding, efficient and rapid heat-sealing by means of a sheet of a heat-sealable material, this method allowing a rapid and efficient action that preserves the quality and appearance of the product.
For this purpose, the method as defined in the preamble is characterized in that said product and the sheet of heat-sealable packaging material are inserted simultaneously into a first rotary transporter, called a first revolver, while folding this sheet in a U around said product so as to form two flaps, called longitudinal flaps, of unequal lengths, adjacent to one side of the product, in that said product and its packaging are carried in this configuration to at least one first heat-sealing station in which the two flaps are welded in order to produce a leakproof seal called a longitudinal seal and to form a longitudinal flap along said side of the product, in that, at the exit of said first revolver, said product and its longitudinally sealed packaging are transferred into a folding box in order to form lateral folds called end folds, in that said product in its longitudinally sealed configuration and comprising end folds is transferred into a second rotary transporter called a second revolver, associated with at least two pairs of heat-sealing stations, in that the product is carried successively into each of said at least two pairs of heat-sealing stations in order to complete the leakproof seal around said product, in that, at the exit of said second revolver, the lateral folds and the longitudinal flap are folded down, and in that the packaged product is discharged in a sealed manner while keeping said longitudinal flap pressing on the packaging of said product.
Advantageously, said first revolver is used exclusively for carrying out the longitudinal sealing of the packaging of the product and said second revolver exclusively for carrying out the sealing of the end folds of the packaging of the product.
In the preferred embodiment, the end folds of the packaging of the product are fashioned in a folding box which is interposed between said first revolver and said second revolver.
Said first revolver and said second revolver are advantageously driven in directions counter to one another.
Preferably, said product and the sheet of heat-sealable material that is associated therewith are made to travel from an entrance zone in said first revolver, through a heat-sealing station in order to seal said longitudinal edge to an exit zone of this first revolver in a time equal to that during which said product and the sheet of heat-sealable material that is associated therewith travel from an entrance zone in said second revolver, through three successive heat-sealing stations in order to seal said end folds into an exit zone of this second revolver.
Advantageously, the end folds and the longitudinal flap are folded down at the exit of said second revolver and the packaged product is discharged after the bonding of said longitudinal flap by means of a conveyor band and a pressure belt.
In the preferred embodiment of the method, the conveyor band and the pressure belt are driven at a speed higher than that of an exit pusher of the second revolver.
Furthermore, the facility for implementing the method as defined in the preamble is characterized in that it comprises first means arranged for simultaneously inserting said product and said sheet of heat-sealable packaging material into a first rotary transporter, called a first revolver, and for folding this sheet in a U around said product so as to form two flaps, called longitudinal flaps, of unequal lengths, adjacent to one side of the product, at least one heat-sealing station arranged for welding the two flaps while producing a leakproof seal, called a longitudinal seal, and to form a longitudinal flap along said side of the product, a folding box arranged to form lateral folds, called end folds, placed at the exit of said first revolver, second means arranged to transfer said product in its longitudinally sealed configuration and comprising the end folds into a second rotary transporter, called a second revolver, at least two pairs of heat-sealing stations placed at the periphery of said second revolver, third means arranged, at the exit of said second revolver, to fold down the end folds and the longitudinal flap, and fourth means arranged for discharging the packaged product in a sealed manner while keeping said longitudinal flap pressing on the packaging of said product.
In the preferred embodiment of the facility according to the invention, said second revolver is associated with three heat-sealing stations placed after one another and arranged so that each carries out a partial sealing of the end folds of one and the same product.
Advantageously, said folding box is interposed between said first revolver and said second revolver, the exit of said first revolver corresponding to the entrance into the folding box and the exit of the folding box corresponding to the entrance into the second revolver.
Said first revolver may comprise six sets of pincers separated angularly by an angle of 60°, the first set of pincers corresponding to an entrance zone of the revolver, the second set to a waiting and holding zone of the product with said thermoformable sheet, the third set to a heat-sealing station along the longitudinal edge of the product, the fourth set to an exit zone of this first revolver and the fifth and sixth sets of pincers corresponding to positions of return on empty to said entrance zone.
Said second revolver may comprise eight cavities separated angularly by an angle of 45°, the first cavity corresponding to an entrance zone of the revolver, the second to a waiting and holding zone of the product, the next three to three successive heat-sealing stations to seal said end folds, the sixth to an exit zone of this second revolver and the last two to positions of return on empty to said entrance zone.
Preferably, the exit station comprises an axial motion pusher of which the function consists in ejecting the product onto a discharge conveyor band. It also comprises a pressure belt which interacts with said conveyor band to press on the product and its packaging and allow the time for a sealing adhesive to take in order to ensure the closure of said packaging.
The present invention and its advantages will be more readily evident in the following description of an embodiment given as a nonlimiting example, with reference to the appended drawings, in which:
This set of operations must be carried out at a very high rate, namely approximately 600 products packaged per minute, and the facility that carries out these actions must be efficient and preferably compact.
After a half-turn rotation, the products reach the exit 22 of the first revolver 21 in a folding box 31 where the end folds are formed. At the exit of the folding box, the products are transferred into the cavities 23a of the second revolver 23 which rotates in the counter direction to the revolver 21. Said cavities have a receptacle shape adequate for holding the folds already formed. The products 10 are carried successively into at least two pairs of heat-sealing stations and, in the example shown, three heat-sealing stations 40, 41 and 42 of the end folds. These three heat-sealing stations are identical and accommodate successively the same products. The reason for this multiplication of the stations is due to the fact that the end folds amount to more than two thicknesses of packaging material and that the heat-sealing is more protracted as the material thicknesses increase in number. The time required to carry out the heat-sealing of the end folds is therefore substantially three times longer than that which is necessary for sealing the longitudinal edge where only two layers are to be heat-sealed against one another. As it is impossible to apply the heating jaws of the sealing stations to the material with pressure directly on the product, the heat-sealing of the superposed layers of packaging material is carried out particularly efficiently by clamping them between an inner heating jaw and an outer heating jaw. Because of the extremely short dwelling time for each product in a station, this time being approximately of the order of 50 milliseconds, and because of the limits imposed to prevent local overheating of the product, the solution consists, according to one particular feature of the invention, in having the same product travel several times into a heat-sealing station. In the present case, the product enters three successive heating stations and the time for each product to enter all the stations is substantially equal to the product of the travel time in one station by the number of heat-sealable material layers to be welded.
After the operation of heat-sealing the end folds to obtain the complete applied folding, it is first necessary to fold or fold down these ends and then to fold down on top of these end folds the flap, called the longitudinal flap, 16, which will be bonded to the bottom face of the product. Accordingly, the facility comprises an exit station 50 provided, on the one hand, with lateral folders 50a actuated by a mechanism 50b and arranged to fold down the end folds 14, 15, and, on the other hand, a longitudinal folder in two halves 50c supported by pivoting arms and actuated by a mechanism for folding down the longitudinal flap 16 of the sheet of packaging material. An axial motion pusher ejects the product onto a conveyor band 60, and a pressure belt 60a keeps the products 10 in place on the conveyor band 60 in order to allow the time for a sealing adhesive to take in order to ensure that the packaging is closed.
After the sealing of the end folds 14 and 15, the leaktight function of the packaging of the product 10 is ensured. The two end folds 14 and 15 should then be folded down and the bottom flap 16 should be closed (see
Industrial Application Possibilities
It emerges clearly from this description that the invention makes it possible to achieve the set objectives, namely to carry out the packaging by an applied, leakproof folding of a fragile and delicate product the aesthetic appearance of which must be preserved, at a very high rate, by means of a compact and reliable facility. The dimension and the nature of the products may vary and the packaging material can be adapted according to the products. The driving mechanisms can be adapted according to the requirements, but the essential basis, notably the principle of leakproof packaging by use of a heat-sealable material, remain immutable. Accordingly, the facility comprises two revolvers of which one comprises at least one heat-sealing station for heat-sealing two layers of packaging material and of which the other comprises several heat-sealing stations for the successive sealing of several layers, for example three layers of packaging material.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2011/054449 | 3/23/2011 | WO | 00 | 9/23/2013 |