1. Field of the Invention
The present invention relates to techniques for performing oilfield operations relating to subterranean formations having reservoirs therein. More particularly, the invention relates to techniques for performing oilfield operations involving an analysis of oilfield production conditions, such as gas lift, production rates, equipment and other items, and their impact on such operations.
2. Background of the Related Art
Oilfield operations, such as surveying, drilling, wireline testing, completions, production, planning and oilfield analysis, are typically performed to locate and gather valuable downhole fluids. Various aspects of the oilfield and its related operations are shown in
As shown in
During the drilling operation, the drilling tool may perform downhole measurements to investigate downhole conditions. The drilling tool may be used to take core samples of subsurface formations. In some cases, as shown in
After the drilling operation is complete, the well may then be prepared for production. As shown in
During the oilfield operations, data is typically collected for analysis and/or monitoring of the oilfield operations. Such data may include, for example, subterranean formation, equipment, historical and/or other data. Data concerning the subterranean formation is collected using a variety of sources. Such formation data may be static or dynamic. Static data relates to, for example, formation structure and geological stratigraphy that define the geological structures of the subterranean formation. Dynamic data relates to, for example, fluids flowing through the geologic structures of the subterranean formation over time. Such static and/or dynamic data may be collected to learn more about the formations and the valuable assets contained therein.
Sources used to collect static data may be seismic tools, such as a seismic truck that sends compression waves into the earth as shown in
Sensors may be positioned about the oilfield to collect data relating to various oilfield operations. For example, sensors in the drilling equipment may monitor drilling conditions, sensors in the wellbore may monitor fluid composition, sensors located along the flow path may monitor flow rates and sensors at the processing facility may monitor fluids collected. Other sensors may be provided to monitor downhole, surface, equipment or other conditions. Such conditions may relate to the type of equipment at the wellsite, the operating setup, formation parameters or other variables of the oilfield. The monitored data is often used to make decisions at various locations of the oilfleld at various times. Data collected by these sensors may be further analyzed and processed. Data may be collected and used for current or future operations. When used for future operations at the same or other locations, such data may sometimes be referred to as historical data.
The data may be used to predict downhole conditions, and make decisions concerning oilfield operations. Such decisions may involve well planning, well targeting, well completions, operating levels, production rates and other operations and/or operating parameters. Often this information is used to determine when to drill new wells, re-complete existing wells or alter wellbore production. Oilfield conditions, such as geological, geophysical and reservoir engineering characteristics may have an impact on oilfield operations, such as risk analysis, economic valuation, and mechanical considerations for the production of subsurface reservoirs.
Data from one or more wellbores may be analyzed to plan or predict various outcomes at a given wellbore. In some cases, the data from neighboring wellbores, or wellbores with similar conditions or equipment may be used to predict how a well will perform. There are usually a large number of variables and large quantities of data to consider in analyzing oilfield operations. It is, therefore, often useful to model the behavior of the oilfield operation to determine the desired course of action. During the ongoing operations, the operating parameters may need adjustment as oilfield conditions change and new information is received.
Techniques have been developed to model the behavior of geological formations, downhole reservoirs, wellbores, surface facilities as well as other portions of the oilfield operation. Examples of these modeling techniques are described in Patent/Application/Publication Nos. U.S. Pat. No. 5,992,519, WO2004/049216, WO1999/064896, U.S. Pat. No. 6,313,837, US2003/0216897, U.S. Pat. No. 7,248,259, US2005/0149307, and US2006/0197759. Typically, existing modeling techniques have been used to analyze only specific portions of the oilfield operations. More recently, attempts have been made to use more than one model in analyzing certain oilfield operations. See, for example, Patent/Publication/Application Nos. U.S. Pat. No. 6,980,940, WO2004/049216, US2004/0220846, and U.S. Ser. No. 10/586,283. Additionally, techniques for modeling certain aspects of an oilfield have been developed, such as OPENWORKS™ with, e.g., SEISWORKS™, STRATWORKS™, GEOPROBE™ or ARIES™ by LANDMRK™ (see www.lgc.com); VOXELGEO™, GEOLOG™ and STRATIMAGIC™ by PARADIGM™ (see www.paradigmgeo.com); JEWELSUITE™ by JOA™ (see www.jewelsuite.com); RMS™ products by ROXAR™ (see www.roxar.com), and PETREL™ by SCHLUMBERGER™ (see www.slb.com/content/services/softwarelindex.asp?).
Techniques have also been developed to enhance the production of oilfield from subterranean formations. One such technique involves the use of gas lift wells. Gas lift is an artificial-lift method in which gas is injected into the production tubing to reduce the hydrostatic pressure of the fluid column. The resulting reduction in bottomhole pressure allows the reservoir liquids to enter the wellbore at a higher flow rate. The injection gas is typically conveyed down the tubing-casing annulus and enters the production train through a series of gas-lift valves. Various parameters for performing the gas lift operation, such as gas-lift valve position, operating pressures and gas injection rate, may be determined by specific well conditions. The injected gas (or lift gas) is provided to reduce the bottom-hole pressure and allow more oil to flow into the wellbore. While the discussion below refers to lift gas, one skilled in the art will appreciate that any resource (e.g., gas, energy for electrical submersible pump (ESP) lifted well, stimulation agents such as methanol, choke orifice size, etc.) may be used to provide lift.
There are many factors to consider in designing a gas lift operation. The optimal conditions for performing a gas lift operation may depend on a variety of factors, such as the amount of lift gas to inject, inflow performance, equipment (e.g. tubing), surface hydraulics, operating constraints, cost, handling capacities, compression requirements and the availability of lift gas. Moreover, a gas-lift well network may be constrained by the amount of gas available for injection or at other times the total amount of produced gas permissible during production due to separator constraints. Under either of these constraints, it engineers may allocate the lift gas amongst the wells so as to maximize the oil production rate. This is an example of a real world scenario that can be modeled in network simulators.
Techniques have also been developed to predict and/or plan production operations, such as the gas lift operation. For example, a gathering network model may be used to calculate the optimal amount of lift gas to inject into each well based on static boundary conditions at the reservoir and processing facility. Other methods of increasing production in oilfields may include electrical submersible pump (ESP) lifted wells, stimulation by chemical injection, etc. Examples of some gas lift techniques are shown in Patent/Publication/Application Nos. US2006/0076140 and US2007/0246222. Additionally, techniques for modeling certain aspects of an oilfield have been developed, such as PIPESIM™ by SCHLUMBERGER™.
Despite the development and advancement of reservoir simulation techniques in oilfield operations, a need exists to provide techniques capable of modeling and implementing lift gas operations based on a complex analysis of a wide variety of parameters affecting oilfield operations. It is desirable that such a techniques accommodate changes in the oilfield over time. It is further desirable that such techniques consider a wide variety of factors, such as reservoir conditions, gas lift requirements, and operating constraints (e.g. power requirements for compression and treatment processes). Such techniques are preferably capable of one of more of the following, among others: using data generated in a pre-processing step to aid the modeling steps, converting the modeling problem into a simpler form to solve, comparing modeling results to actual parameters, and performing offline optimization procedures in conjunction with online optimization procedures.
One aspect of the present invention involves a method for performing operations of an oilfield having at least one process facilities and at least one wellsite operatively connected thereto, each at least one wellsite having a wellbore penetrating a subterranean formation for extracting fluid from an underground reservoir therein, the method comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink.
A further aspect of the present invention involves a method for performing operations of an oilfield having at least one process facilities and at least one wellsite operatively connected thereto, each at least one wellsite having a wellbore penetrating a subterranean formation for extracting fluid from an underground reservoir therein, the method comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink, the allocating step further comprising: using lift performance curve data generated at a pre-processing step to solve lift resource allocation; converting a system of N-wells with a linear inequality constraint into a single variable with a linear equality constraint using Newton decomposition to generate a solution; and determining if the solution is in agreement with an actual network model for wellhead pressure of the plurality of lifted wells using a network simulator.
A further aspect of the present invention involves a method for performing operations of an oilfield having at least one process facilities and at least one wellsite operatively connected thereto, each at least one wellsite having a wellbore penetrating a subterranean formation for extracting fluid from an underground reservoir therein, the method comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink, a network model comprising the plurality of lifted wells, the allocating step further comprising: (a) in a pre-processing step, generating a plurality of lift performance curves for at least one well in the network, the plurality of lift performance curves adapted for describing an expected liquid flow rate for a given amount of lift resource application at given wellhead pressures; (b) obtaining a first wellhead pressure for the at least one well in the network, the first wellhead pressure adapted for setting an operating curve for said at least one well; (c) implementing an allocation procedure to generate optimal lift resource values in response to the first wellhead pressure; (d) generating a second wellhead pressure using a real network model with the optimal lift resource values assigned to the plurality of lifted wells of the network model; and (e) repeating steps (b) through (d) until there is convergence between the first wellhead pressure and the second wellhead pressure.
A further aspect of the present invention involves a computer program adapted to be executed by a processor, said computer program, when executed by the processor, conducting a process for optimal resource allocation, said process comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink.
A further aspect of the present invention involves a computer program adapted to be executed by a processor, said computer program, when executed by the processor, conducting a process for optimal resource allocation, said process comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink, the allocating step further comprising: using lift performance curve data generated at a pre-processing step to solve lift resource allocation; converting a system of N-wells with a linear inequality constraint into a single variable with a linear equality constraint using Newton decomposition to generate a solution; and determining if the solution is in agreement with an actual network model for wellhead pressure of the plurality of lifted wells using a network simulator.
A further aspect of the present invention involves a computer program adapted to be executed by a processor, said computer program, when executed by the processor, conducting a process for optimal resource allocation, said process comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink, a network model comprising the plurality of lifted wells, the allocating step further comprising: (a) in a pre-processing step, generating a plurality of lift performance curves for at least one well in the network, the plurality of lift performance curves adapted for describing an expected liquid flow rate for a given amount of lift resource application at given wellhead pressures; (b) obtaining a first wellhead pressure for the at least one well in the network, the first wellhead pressure adapted for setting an operating curve for said at least one well; (c) implementing an allocation procedure to generate optimal lift resource values in response to the first wellhead pressure; (d) generating a second wellhead pressure using a real network model with the optimal lift resource values assigned to the plurality of lifted wells of the network model; and (e) repeating steps (b) through (d) until there is convergence between the first wellhead pressure and the second wellhead pressure.
A further aspect of the present invention involves a program storage device readable by a machine tangibly embodying a program of instructions executable by the machine to perform method steps for optimal resource allocation, said method steps comprising: optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint to generate a lift resource allocation, the allocating step comprising distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink.
A further aspect of the present invention involves a system adapted for optimal resource allocation, comprising: apparatus adapted for optimally allocating lift resource under at least one selected from a group consisting of a total lift resource constraint and a total produced gas constraint, the apparatus comprising further apparatus adapted for distributing the lift resource among a plurality of lifted wells in a network so as to maximize a liquid/oil rate at a sink.
Some versions of the invention may relate to a software system adapted to be stored in a computer system adapted for practicing a method for optimally allocating lift gas under a total lift gas constraint or a total produced gas constraint.
One aspect of the present invention involves a method for optimal lift gas allocation, comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink.
A further aspect of the present invention involves a method for optimal lift gas allocation, comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink, the allocating step comprising: using lift curve data generated at a pre-processing step to solve lift gas allocation; using Newton decomposition to convert N-wells and linear inequality into one of a single variable with a linear equality constraint, and running a network simulator to determine if a solution is in agreement with an actual network model for the wellhead pressures at each well.
A further aspect of the present invention involves a method for optimal lift gas allocation, comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas (or production) constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink, a network model including a plurality of wells, the allocating step including: (a) in a pre-processing step, generating a plurality of lift performance curves for each well in the network adapted for describing an expected liquid flowrate for a given amount of gas injection at given wellhead pressures; (b) assigning for each well in the network an initial wellhead pressure (Ps) adapted for setting an operating curve for the each well; (c) in response to the initial wellhead pressure (Ps) assigned to each well in the network, implementing an allocation procedure including optimally allocating a lift gas ({circumflex over (L)}) among N-wells according to a total lift gas constraint (C) so as to maximize a total flow rate (FED) (d) on the condition that the allocation procedure is completed, calling the real network model with the optimal lift gas values ({circumflex over (L)}) assigned to the wells of the of the network model; and (e) repeating steps (a) through (d) until there is convergence between old estimates and new estimates of the wellhead pressure for all of the wells in the network model.
A further aspect of the present invention involves a computer program adapted to be executed by a processor, the computer program, when executed by the processor, conducting a process for optimal lift gas allocation, the process comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas (or production) constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink.
A further aspect of the present invention involves a computer program adapted to be executed by a processor, the computer program, when executed by the processor, conducting a process for optimal lift gas allocation, the process comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas (or production) constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink, the allocating step comprising: using lift curve data generated at a pre-processing step to solve lift gas allocation; using Newton decomposition to convert N-wells and linear inequality into one of a single variable with a linear equality constraint, and running a network simulator to determine if a solution is in agreement with an actual network model for the wellhead pressures at each well.
A further aspect of the present invention involves a computer program adapted to be executed by a processor, the computer program, when executed by the processor, conducting a process for optimal lift gas allocation, the process comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas (or production) constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink, a network model including a plurality of wells, the allocating step including: (a) in a pre-processing step, generating a plurality of lift performance curves for each well in the network adapted for describing an expected liquid flowrate for a given amount of gas injection at given wellhead pressures; (b) assigning for each well in the network an initial wellhead pressure (P) adapted for setting an operating curve for the each well; (c) in response to the initial wellhead pressure (PS) assigned to each well in the network, implementing an allocation procedure including optimally allocating a lift gas ({circumflex over (L)}) among N-wells according to a total lift gas constraint (C) so as to maximize a total flow rate (FRND); (d) on the condition that the allocation procedure is completed, calling the real network model with the optimal lift gas values ({circumflex over (L)}) assigned to the wells of the of the network model; and (e) repeating steps (a) through (d) until there is convergence between old estimates and new estimates of the wellhead pressure for all of the wells in the network model.
A further aspect of the present invention involves a program storage device readable by a machine tangibly embodying a program of instructions executable by the machine to perform method steps for optimal lift gas allocation, the method steps comprising: optimally allocating lift gas under a total lift gas constraint or a total produced gas (or production) constraint, the allocating step including distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink.
A further aspect of the present invention involves a system adapted for optimal lift gas allocation, comprising: apparatus adapted for optimally allocating lift gas under a total lift gas constraint or a total produced gas (or production) constraint, the apparatus including further apparatus adapted for distributing lift gas among all gas lifted wells in a network so as to maximize a liquid or oil rate at a sink.
Further scope of applicability will become apparent from the detailed description presented hereinafter. It should be understood, however, that the detailed description and the specific examples set forth below are given by way of illustration only, since various changes and modifications within the spirit and scope of the ‘method for optimally allocating lift gas’, as described and claimed in this specification, will become obvious to one skilled in the art from a reading of the following detailed description.
So that the above described features and advantages of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof that are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. Further, as used herein, the use of the term “lift gas” should include any possible resource that could provide lift and not be limited to merely include the use of gas.
Presently preferred embodiments of the invention are shown in the above-identified figures and described in detail below. In describing the preferred embodiments, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness. Further, as used herein, the use of the term “lift gas” should include any possible resource that could provide lift and not be limited to merely include the use of gas.
In response to the received sound vibration(s) (112) representative of different parameters (such as amplitude and/or frequency) of the sound vibration(s) (112), the geophones (118) produce electrical output signals containing data concerning the subterranean formation. The data received (120) is provided as input data to a computer (122a) of the seismic truck (106a), and responsive to the input data, the computer (122a) generates a seismic data output record (124). The seismic data may be stored, transmitted or further processed as desired, for example by data reduction.
A surface unit (134) is used to communicate with the drilling tools (106b) and/or offsite operations. The surface unit (134) is capable of communicating with the drilling tools (106b) to send commands to the drilling tools, and to receive data therefrom. The surface unit (134) is preferably provided with computer facilities for receiving, storing, processing, and/or analyzing data from the oilfield (100). The surface unit (134) collects data generated during the drilling operation and produces data output (135) which may be stored or transmitted. Computer facilities, such as those of the surface unit (134), may be positioned at various locations about the oilfield (100) and/or at remote locations.
Sensors (S), such as gauges, may be positioned about the oilfield to collect data relating to various oilfields operations as described previously. As shown, the sensor (S) is positioned in one or more locations in the drilling tools and/or at the rig to measure drilling parameters, such as weight on bit, torque on bit, pressures, temperatures, flow rates, compositions, rotary speed and/or other parameters of the oilfield operation. Sensor (S) may also be positioned in one or more locations in the circulating system.
The data gathered by the sensors (S) may be collected by the surface unit (134) and/or other data collection sources for analysis or other processing. The data collected by the sensors (S) may be used alone or in combination with other data. The data may be collected in one or more databases and/or all or transmitted on or offsite. All or select portions of the data may be selectively used for analyzing and/or predicting oilfield operations of the current and/or other wellbores. The data may be may be historical data, real time data or combinations thereof. The real time data may be used in real time, or stored for later use. The data may also be combined with historical data or other inputs for further analysis. The data may be stored in separate databases, or combined into a single database.
Data outputs from the various sensors (S) positioned about the oilfield may be processed for use. The data may be historical data, real time data, or combinations thereof. The real time data may be used in real time, or stored for later use. The data may also be combined with historical data or other inputs for further analysis. The data may be housed in separate databases, or combined into a single database.
The collected data may be used to perform analysis, such as modeling operations. For example, the seismic data output may be used to perform geological, geophysical, and/or reservoir engineering. The reservoir, wellbore, surface and/or process data may be used to perform reservoir, wellbore, geological, geophysical or other simulations. The data outputs from the oilfield operation may be generated directly from the sensors (S), or after some preprocessing or modeling. These data outputs may act as inputs for further analysis.
The data is collected and stored at the surface unit (134). One or more surface units (134) may be located at the oilfield (100), or connected remotely thereto. The surface unit (134) may be a single unit, or a complex network of units used to perform the necessary data management functions throughout the oilfield (100). The surface unit (134) may be a manual or automatic system. The surface unit (134) may be operated and/or adjusted by a user.
The surface unit (134) may be provided with a transceiver (137) to allow communications between the surface unit (134) and various portions of the oilfield (100) or other locations. The surface unit (134) may also be provided with or functionally connected to one or more controllers for actuating mechanisms at the oilfield (100). The surface unit (134) may then send command signals to the oilfield (100) in response to data received. The surface unit (134) may receive commands via the transceiver or may itself execute commands to the controller. A processor may be provided to analyze the data (locally or remotely) and make the decisions and/or actuate the controller. In this manner, the oilfield (100) may be selectively adjusted based on the data collected. This technique may be used to optimize portions of the oilfield operation, such as controlling drilling, weight on bit, pump rates or other parameters. These adjustments may be made automatically based on computer protocol, and/or manually by an operator. In some cases, well plans may be adjusted to select optimum operating conditions, or to avoid problems.
The wireline tool (106c) may be operatively connected to, for example, the geophones (118) stored in the computer (122a) of the seismic truck (106a) of
Sensors (S), such as gauges, may be positioned about the oilfield to collect data relating to various oilfield operations as described previously. As shown, the sensor (S) is positioned in the wireline tool to measure downhole parameters that relate to, for example porosity, permeability, fluid composition and/or other parameters of the oilfield operation.
Sensors (S), such as gauges, may be positioned about the oilfield to collect data relating to various oilfield operations as described previously. As shown, the sensor (S) may be positioned in the production tool (106d) or associated equipment, such as the Christmas tree, gathering network, surface facilities and/or the production facility, to measure fluid parameters, such as fluid composition, flow rates, pressures, temperatures, and/or other parameters of the production operation.
While only simplified wellsite configurations are shown, it will be appreciated that the oilfield (100) may cover a portion of land, sea, and/or water locations that hosts one or more wellsites. Production may also include injection wells (not shown) for added recovery. One or more gathering facilities may be operatively connected to one or more of the wellsites for selectively collecting downhole fluids from the wellsite(s).
While
The oilfield configuration in
The respective graphs of
Data plots (308a-308c) are examples of static data plots that may be generated by the data acquisition tools (302a-302d), respectively. Static data plot (308a) is a seismic two-way response time and may be the same as the seismic trace (202) of
The subterranean formation (304) has a plurality of geological formations (306a-306d). As shown, the structure has several formations or layers, including a shale layer (306a), a carbonate layer (306b), a shale layer (306c) and a sand layer (306d). A fault line (307) extends through the layers (306a, 306b). The static data acquisition tools are preferably adapted to take measurements and detect the characteristics of the formations.
While a specific subterranean formation (304) with specific geological structures are depicted, it will be appreciated that the oilfield may contain a variety of geological structures and/or formations, sometimes having extreme complexity. In some locations, typically below the water line, fluid may occupy pore spaces of the formations. Each of the measurement devices may be used to measure properties of the formations and/or its geological features. While each acquisition tool is shown as being in specific locations in the oilfield, it will be appreciated that one or more types of measurement may be taken at one or more location across one or more oilfields or other locations for comparison and/or analysis.
The data collected from various sources, such as the data acquisition tools of
Specifically, the oilfield activity (400) include multiple wellsites (402) having equipment that forms a wellbore (436) into the earth, which may use steam injection to produce a hydrocarbon (e.g., oil, gas, etc.); rely on a gas lift to produce a hydrocarbon; or produce a hydrocarbon on the basis of natural flow. The wellbores extend through subterranean formations (406) including reservoirs (404). These reservoirs (404) contain fluids, such as hydrocarbons. The wellsites draw fluid from the reservoirs and pass them to the processing facilities via surface networks (444). The surface networks (444) have tubing and control mechanisms for controlling the flow of fluids from the wellsite to the processing facility (454).
Referring back to
A gas-lift well network is constrained by the amount of gas available for injection or at other times the total amount of produced gas permissible during production due to separator constraints. Under either of these constraints it is necessary for engineers to optimally allocate the lift gas amongst the wells so as to maximize the oil production rate. This is a real world scenario often modeled in network simulators, such as ‘PipeSim’, which is owned and operated by Schlumberger Technology Corporation of Houston, Tex.
The method for optimal lift resource allocation described in this specification is practiced by an “optimal allocation procedure for production optimization” (20) that is illustrated in
The method for optimal lift resource allocation serves to allocate lift resources under the total lift resource constraint or the total produced gas constraint, optimally. In either case, the method for optimal lift resource allocation distributes the lift resource among all the wells in the network so as to maximize the liquid/oil rate at the sink. One construction of the “optimal allocation procedure for production optimization” (20) of
Importantly, the method for optimal lift resource allocation is equally applicable to the allocation of lift gas for gas lifted wells, power for ESP-lifted wells and further can be used to allocate (or control) down-hole choke settings (e.g., choke sizes) and the optimal injection of chemicals, such as methanol for stimulation, in order to maximize the level of production. Indeed, the method for optimal lift resource allocation can treat a mixed network including any of the aforementioned items, for example, a network containing both gas- and ESP-lifted wells.
In an example, a network model for gas-lifted wells (or other wells, such as ESP-lifted, chemical injection stimulated wells, or down hole coke controlled wells) in network simulators, such as ‘PipeSim,’ includes a topological description of the network, the boundary constraints at sources and sinks, the compositions of the fluids in the wells, the flow correlations employed and the level of gas injected into the wells. The latter can be considered as control variables, while all other elements can be deemed constant (network parameters), with respect to the optimization of production (liquid/oil rate) at the sink node in a gas-lift optimization scenario.
For a network with N-wells, the intent is to optimally allocate a fixed amount of lift resource (C) (e.g., lift gas, ESP power, injected chemical, choke sizes, etc.), such that the production at the sink Fnw is maximized.
See equation (1) set forth below, which will be referenced later in this specification, as follows:
The allocation of a fixed amount of lift resource amongst N-wells is a non-linear constrained optimization problem, with the objective to maximize the production rate at the sink. There are three (3) ways to tackle this optimization problem: Directly, Indirectly or using a Simplified Approach, as discussed below.
(1) Direct optimization refers to the use of a standard Non-Linear Program (NLP) solver, such as the Sequential Quadratic Programming method (SQP) or the Augmented Lagrangian Method (ALM), on the real objective function (1), where each function evaluation is a call to the network simulator. If the number of variables (the wells) are great and the simulation is expensive to run, this approach can be time consuming and computationally costly. Solvers in this class often require derivatives and can only guarantee finding the local optimum given the starting conditions specified.
For example, this approach is available through the use of simulators, such as Schlumberger's Avocet Integrated Asset Management tool (IAM) via a process plant simulator, (e.g., ‘Hysys’ (developed by Aspentech headquartered in Burlington, Mass.) and Schlumberger Doll Research (SDR) Optimization Library, etc.). As used herein, the term ‘Schlumberger’ refers to Schlumberger Technology Corporation located in Houston, Tex. Additionally, numerical reservoir simulators, such as Schlumberger's numerical reservoir simulator application, Eclipse, also contain a lift-gas allocation optimizer. However, this simulator is based on a heuristic allocation procedure, which involves discretizing the lift resource available and moving the smaller units to wells with increasing incremental production gradients. The allocation procedure is completed when a stable state is reached in each of the wells. Finally, it is worth noting that the SQP solver is also employed by Petroleum Expert's GAP application.
(2) Indirect optimization refers to the application of a standard NLP solver not on the real objective function but on an approximation of it. This is achieved by sampling the real function over the domain of interest and creating a response surface, using a neural net (NN), for example, on which the optimizer is employed. If the response surface is of sufficient quality and sequentially updated with results from the real function, a near optimal solution can be obtained in place of optimizing the actual function at much reduced cost. This approach is made available, for example, in the SDR Optimization Library using an optimizer, such as the NN-Amoeba optimizer. As used herein, the Amoeba refers to a modified version of Nelder and Mead's Downhill Simplex algorithm.
(3) The simplified approach is to replace the original complicated model or problem with one that is more tractable and easier to solve. This simplification evidently introduces a certain amount of model error, however it is assumed justifiable with respect to the availability and speed of solution. For the gas lift allocation problem as an example of allocating lift resources, an application referred to as ‘Goal’ (developed by Schlumberger) may be used. The application uses a simplified representation of the real network problem (i.e., uses black oil compositions only) and works on a collection of lift performance curves using a heuristic approach. It has the advantage of being robust and providing a fast solution. The downside however is that the network must be simplified and re-created specifically within the application. Additionally, testing has shown that an optimal solution is not guaranteed. This problem will be compounded with large-scale networks (100+ wells).
Referring to
In
The computer system (10) of
Referring to
The “optimal allocation procedure for production optimization” (20) of
Accordingly, the method for optimal lift resource allocation, that is disclosed in this specification, is practiced by the “optimal allocation procedure for production optimization” (20) stored in the memory (16) of
Referring to
In
Equation (2) is set forth below, as follows:
More specifically, this is given by equation (3) set forth below as follows:
In
Referring to
In
Note that the x-axis values are common over all wells and that they are normalized. This allows the solution of mixed networks, though each lift type is effectively treated as a sub-problem. That is, for example, all gas-lift wells are solved for the gas available and all ESP wells are solved for the power available. The constraint value is also normalized as a result.
In
In
The method for optimal lift resource allocation practiced by the “optimal allocation procedure for production optimization” (20) of
Firstly, and non-trivially, the problem is converted to one of a single variable and secondly, the problem is solved directly using Newton's method. This decomposition ensues from the treatment of the constraint as an equality, along with the formation and use of the inverse derivative curves in order to solve the Karush-Kuhn-Tucker (KKT) conditions for optimality directly. Hence, the method is referred to as Rashid's Newton Decomposition (RND).
For example, the augmented penalty function is given by equation (4), as follows:
where λ is a penalty factor. However, if it is assumed that the operator will use all the lift gas available, then the penalty function can be stated by equation (5) as follows:
Impose the KKT optimality conditions in equations (6) and (7), as follows:
where equation (7) simply treats the allocated lift resource as an equality constraint with respect to the lift resource available, and equation (6) suggests that the slopes of the operating curves for each of the wells has the same value A But what value should the penalty factor A take? If the derivative of the operating curve [Q v L] is used to give [dQdL v L], then it can be seen that λmerely indicates a derivative level. Hence, λ is bound between the highest and lowest possible derivative value dQdL for all wells. A solution may be found by finding a level for λ that also satisfies equation (7).
Referring to
If Li=gi(λ), then superimposing all inverse derivative curves and summing
gives:
Referring to
R(λ)=E(λ)−C (8)
and solve R(λ)=0 for λ using Newton's method (see
Referring to
Referring to
In connection with the residual function step (step 30.2) of
Referring to
In
As the x-axis are normalized by default, the bracket is also defined by default. Hence, the bisection method is employed for several steps to reduce the size of the bracket before Newton steps are taken to convergence. This provides a computationally efficient and robust solution.
In
In
L
2-norm err1=√{square root over (AAT)} (12)
L
∞-norm err2=max(A) (13)
where:
A=abs└P
s
new
−P
s┘
If the convergence test is not met, the procedure repeats by returning to step 20.2 of
In
Test studies have shown that the method for optimal lift gas allocation requires far fewer function evaluations in comparison to direct optimization. Tables 1-3 below show results for gas lift networks comprising 2, 4, and 100 wells respectively. The method for optimal lift gas allocation takes less computational effort in time and fewer number of network simulator calls in comparison to direct and indirect optimization approaches. The use of NLP solvers (e.g., ALM and SQP) requiring numerical derivative evaluations require even greater number of function evaluations. These differences are compounded with large-scale networks and the significant reduction achieved in the number of real function calls is of great value.
Optimality of the Available Resource Constraint Problem
Referring to
Referring to
Referring to
In the preceding section of this specification, the total gas produced constraint is solved as an equality. It is not strictly true that maximum production arises when the total gas produced constraint is met as a result of injecting the most gas possible and limiting the additional gas produced at the sink. Hence, as for the total available gas constraint problem, it is necessary to assess the sensitivity of the production rate with a decrease in the total gas produced constraint.
Referring to
Below are procedures for local constraint handling. Each procedure may be used with differing levels of performance based on the amount of gas available and the type of data and model used.
Procedure 1
The ‘total available gas’ constraint and the ‘total produced gas’ constraint are both global constraints. They act on the entire network model. Local constraints, on the other hand, are those constraints which act locally at the well level. This section of the specification describes the approach for handling local constraints on the lift performance curve of a given well. In particular, the imposition of minimum injection (Lmin), minimum flowrate (Qmin), maximum injection (Lmax) and maximum flowrate (Qmax) are considered. These constraints can be applied in any number or combination thereof with respect to an individual well.
The constraints are managed with two key developments. The first is ‘curve shifting’ in which the operating curve is shifted towards the left to account for a fixed quantity of injection. The second is ‘curve modification’ in which the operating curve is modified about a given control point. Invariably, this control point is the intersection of the operating curve with a linear flow rate constraint.
The four constraints can be categorized into those yielding lower operating limits (Lmin and Qmin) and those which yield upper operating limits (Lmax and Qmax). With respect to the former, the operating curve is both shifted and modified (i.e., curve shifting), while the latter undergo curve modification (i.e., curve modification) only. For multiple constraints, the precedence lies in establishing the lower limits (curve shifting) prior to applying upper constraint limits by curve modification. These elements are addressed below.
The application of a minimum flowrate constraint and a minimum injection constraint is resolved to the limiting case [Lmin Qmin] on the operating curve. If Lmin is the least amount of lift gas that the well can receive, the original problem is modified to one of allocating (Cm=C−Lmin) gas, where C is the total lift gas available for injection. If Lmin is pre-allocated, the lift profile for the well starts from the point [Lmin Qmin] Hence, the curve is re-defined with a shift to the left. The curve modification procedure is used to complete the curve over the range of the normalized axis. The decreasing nature of the modification function ensures that the flowrate obtained results from the least possible amount of injection. That is, you will never inject more gas for the same amount of production. The modification function is also selected so as to maintain the monotonicity requirement of the derivative curve.
Referring to
Referring to
Procedure 2 (Handling Local Constraints based on Penalty Formulation)
A procedure for local constraint handling for gas lift optimization uses the Rashid's Newton Decomposition (RND) based solver. The procedure described below is able to handle a situation when large amounts of gas are made available. The updated procedure uses a penalty formulation in which each well curve is defined by bracket points (with and without local constraint assignment) and outside this bracket a penalty is assigned. Previously, the penalty was applied only if the injection bounds were exceeded. Now the correct amount of gas is allocated, the curve injection maximum and local constraints are obeyed.
The gas lift optimization procedure operates on a given lift performance curve for each well defined at a particular wellhead pressure [L v Q; Ps]. The offline optimization step using the RND solver requires the derivative curves [L v dQ; Ps] to be monotonically decreasing. This requirement is a key and is ensured by identifying the monotonically stable point (Pmono) for each current operating curve (see
Once the optimal allocation procedure is completed, the network simulator is called with optimal lift rates from the offline solution and revised wellhead pressures are obtained. The operating curve of each well is suitably adjusted and Pmono is re-established before the new offline solution is determined.
During the solution procedure, the monotonically decreasing derivative curve is solved for the lift value L for the desired value of lambda for each well. See
In the absence of local constraints, a bracket is defined by the minimum and maximum injection rates permissible. As the x-axis are normalized by default, the bracket is defined over the interval [xmin(0) xmax(1)] initially, but can be reduced if local constraints are applied.
When Pmono is not zero (
This section describes a procedure for handling local constraints on the lift performance curve of a given well. In particular, the imposition of minimum injection (Lmin), minimum flowrate (Qmin), maximum injection (Lmax) and maximum flowrate (Qmax) are considered. These constraints can be applied in any number or combination thereof with respect to an individual well.
Note that the inverse problem (i.e., finding L for a desired lambda), is solved so as to obviate the need for modeling the inverse derivative curve. Although a greater number of function evaluations are required as a result, it is better than degrading the solution quality by successive curve fitting.
The total available gas and total produced gas constraints are both global constraints. They act on the entire network model. Local constraints on the other hand are those constraints which act locally at the well level. This section describes the procedure for handling local constraints on the lift performance curve of a given well. In particular, the imposition of minimum injection (Lmin), minimum flowrate (Qmin), maximum injection (Lmax) and maximum flowrate (Qmax) are considered. These constraints can be applied in any number or combination thereof with respect to an individual well.
In
In
In
In
In the preceding section, it is shown that Lmax and Qmax constraints reduce to a maximum injection constraint. A Qmin constraint can also introduce a maximum injection constraint if the curve is non-monotonic. If each of these constraints is applied, the limiting case is selecting as: min(Lmax1, Lmax2, Lmax3). See
A Qmin constraint will also necessarily introduce a minimum injection constraint, Alongside a Lmin constraint, the limiting case is selected as: max(Lmin1,Lmin2). See
Note that caution must be taken by the user to prevent conflicting and un-satisfiable constraints. That is, to prevent the limiting minimum injection rate from being greater than the limiting maximum injection rate [xmin>xmax]. At present, a warning is given and the in the interests of solution preservation, the bounds are reversed such that the bracket [xmin xmax] remains feasible. Alternately, a constraint hierarchy could be stated to manage the importance of the constraints defined.
Secondary constraints are those that are related to the lift performance curve by some given relationship. For example, GOR and WC set as a fraction of the production liquid rate Q can be used to modify the given operating curve for Qwater, Qgas or Qoil local constraints. In this case, we can convert the problem to an equivalent Qmax, Qmin, Lmax or Lmin constrained problem as indicated above.
Remove the well from the allocation problem.
Solve the sub-problem of M-wells, where (M=N−1). Alternately, using the penalty formulation described, set set xmin=xmax=0.
In order to prevent a well from being shut-in, set a default Qmin local rate constraint. This could be applied at the outset or implemented as a preventative measure if a network simulator (such as ‘PipeSim’) returns a shut-in well solution.
Force the well to receive Lset. Remove the well from the allocation procedure. Reduce the total gas available for allocation: Cm=C−Lset. Solve the sub-problem of M-wells, where (M<N) Alternately, using the penalty formulation described, set set xmin=xmax=Lset.
Resolve each active constraint for the most limiting case. Use curve shifting for Lmin and Qmin type constraint. Use curve modification for Lmax and Qmax type constraint. Use the procedure outlined above to resolve these constraints.
Global constraints acting on the sink can be handled as per the total produced gas constraint problem. A residual function is formed such that the constraint value minus the desired value is zero. A range of solutions might be required to identify the true optimum with regard to the inequality.
Tertiary Constraints are those that do not have a direct relationship to the lift curves, such as constraints on a manifold. These constraints cannot be managed implicitly within the solver. The solver will yield a solution and the intermediary constraint can only evaluated by calling the network model.
Corrective action must then be assigned for each particular type of local constraint employed. Hence the type and order of action required to resolve the constraint, such as reduction of lift gas or the use of control valves, must be defined a priori. Alternately, a more apt solver, such as the alternative genetic algorithm solver, should be employed. An implementation of a continuous float point genetic algorithm has been used for this purpose.
See Tertiary constraint handling, as given above. The original problem is solved and the manifold constraint is tested. If it is feasible no further action is required. If the constraint is active, the optimal amount of gas permissible in the sub-network containing the wells which are upstream of the manifold constraint is established. The difference between the original allocation and the optimal allocation to this sub-network is re-distributed to the remaining sub-network. The real network model is called and the manifold constraint is tested. The difference between the offline constraint active solution and the online constraint inactive solution provides a slack in the offline manifold constraint level. This manifold constraint is increased for the offline solution so as to effectively reduce the slack between the offline and online constraint level and further maximize the network production. An iterative approach is necessary for multiple manifold constraint handling. This approach requires the identification of upstream wells, which can become complicated for large looped networks.
A functional description of the operation of “optimal allocation procedure for production optimization” (20) of
In
The processor (12) executes the “optimal allocation procedure for production optimization” (20) of
One construction of the “optimal allocation procedure for production optimization” (20) of
In
The allocating step (that is, the step of optimally allocating constrained resource under a total lift resource constraint or a total produced gas (or production) constraint) includes: using lift performance curve data generated at a pre-processing step to solve lift resource allocation, using Newton decomposition to convert N-wells and linear inequality into one of a single variable with a linear equality constraint, and running a network simulator to determine if a solution is in agreement with an actual network model for the wellhead pressures at each well. In particular, the allocating step (that is, the step of optimally allocating lift resource under a total lift resource constraint or a total produced gas (or production) constraint) further includes: using an offline-online optimization procedure, the offline-online optimization procedure including: extracting lift performance curves, solving an offline optimal allocation procedure to determine an optimal allocation of lift resource rates ({circumflex over (L)}), solving a real network problem including a plurality of wells using the optimal allocation of lift resource rates ({circumflex over (L)}) to obtain a production value at a sink Fnw and updated well head pressures at each of the wells (Ps), and repeating the offline optimal allocation procedure using the updated well head pressures.
Recalling that a fully working network model includes a plurality of wells, and referring to steps 20.1 through 20.6 illustrated in
Gas lift optimization may be further enhanced by one or more of the following techniques: (1) add dynamic minimum flow constraints to ensure well stability; (2) apply techniques to dual string wells; (3) apply techniques to riser-based gas lift for deepwater wells; and (4) connecting injection networks. Each is described below.
The Alhanati envelope and penalty function may be used to determine the stability for a well. Specifically, the well curve calculation by a network simulator, such as ‘Pipesim’, provides information about the Alhanati criteria values, which is converted into a minimum gas lift flowrate or minimum liquid flow rate and then used for the optimization. Where a constraint is set very low, logic is put in place to shut-in wells and redirect lift gas, e.g., problem occurs when the maximum flowrate is set below the total rate of the wells on minimum gas lift.
It is possible to take the individual well tubing performance curves and, when the CHP is identical, add them together to calculate a pseudo-well performance curve for dual string wells. Next, a back-out of the gas lift rates for the wells is performed. Identification of dual string wells and determining when to switch off a string if one string is closed may also be necessary.
In addition to gas lift being added into the individual wells which are manifolded together into a subsea flowline, gas lift optimization may also be added to the bottom of the riser (i.e., in the middle of the network). The optimization is used to balance the injection at the bottom of the riser with that to the wells based on a split of the available gas lift.
The network may be solved so that the flowrate boundary conditions are taken from the gas lift optimizer (i.e., rate to be injected to the well). The calculated gas lift pressure is then passed to the production well in the form of a casing head pressure constant.
In addition to the connections listed above, the pressure from outlet of the gas compressors in ‘Hysys’ may be used to feed a gas lift injection pressure constraint in the production network case. In this case, a need may exist to iterate to balance the solution, as the constraints are not known on the first pass through the solver.
In addition to the connections listed above, the actual gas volumes may be passed through the connector back from ‘Hysys’ to ‘Pipesim’. Specifically, control valves in ‘Hysys’ may be used to regulate the required pressure drop back into the ‘Pipesim’ model.
The above description of the method and system for optimally allocating lift resource under a total lift resource constraint or a total produced gas (or production) constraint being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the claimed method or system or program storage device or computer program, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
This is a Continuation In Part Application of the application with application Ser. No. 11,711,373, filed Feb. 27, 2007, entitled “Method for optimal lift gas allocation,” which is the non-provisional application claiming benefit of prior pending provisional application with Application Ser. No. 60/873,429, filed Dec. 7, 2006, entitled “Method for optimal lift gas allocation and other production optimization scenarios” to which this application also claims benefit.
Number | Date | Country | |
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60873429 | Dec 2006 | US |
Number | Date | Country | |
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Parent | 11711373 | Feb 2007 | US |
Child | 11952069 | US |