The present disclosure relates to a method for optimizing pile-driving.
Conventionally, the impact energy of piles to be driven into ground by a pile-driving machine is adjusted by the driver of the pile-driving machine. This is done so that the driver of the machine follows the driving of the pile into the ground visually and/or watches measurement results produced by measuring devices monitoring the motion of the hammer ram, for example the progress of sinking (i.e. the advance) of the pile, or the load carrying capacity determined on the basis of it, and uses this to adjust the impact energy produced by the mass, i.e. block, moving inside the hammer ram (normally by adjusting the height of lifting the block). Normally, based on his experience, the driver tends to select an advance with which the total time taken for driving the pile into the ground would be as short as possible, wherein the total time taken for piling a given area or building can be minimized as well.
A drawback of the known method is the fact that using it, the pile can be driven using too much or too little impact energy (irrespective of the driver's experience). Using too much impact energy has the drawback that when the impact energy produced by the block is increased, the stroke frequency is normally reduced, because the greater impact energy will require a larger travel path (i.e. height for hoisting the block). As a result, in spite of the greater advance of the pile, the total time taken for driving the pile into the ground may be prolonged with respect to the velocity that could possibly be achieved with a slightly smaller impact energy. Using too much impact energy may, in the worst case, even cause breaking of the pile, because when the load carrying capacity is very small in relation to the impact energy, the shock wave effective on the end of the pile as a result of the impact will cause a tension on the pile, which tension may in such a case exceed the tensile strength of the pile. Using too little impact energy, in turn, has the drawback that the potential energy produced by the impact energy will not produce a sufficiently great force to exceed the load carrying capacity of the pile. As a result, the pile will not sink into the ground in the intended way, but the impact energy exerted on the pile is largely returned to the block. The drawbacks of the present method are particularly pronounced when the driver of the pile-driving machine is inexperienced.
It is an aim of the disclosed embodiments to provide a novel method, by which the driving of the pile into the ground, for providing the desired load carrying capacity, can be performed faster and more securely than before in such a way that the pile is not damaged during the pile driving process.
The aim of the disclosed embodiments are achieved by the method according to the present disclosure, because for adjusting the impact energy in the method, during each driving impact on the pile, a kinetic variable Q1 of the impact is measured by measuring devices in connection with the hammer ram during the impact, which variable is proportional to the kinetic energy of the block during the impact, and a kinetic variable Q3 of the return motion is measured during the return motion, which variable is proportional to the kinetic energy of the block during the return motion; on the basis of the kinetic variable ratio Q1/Q3 it is then possible to determine, how far the pile has advanced by the effect of each driving impact. Thus, by determining a kinetic variable ratio Q1/Q3 such that gives the shortest total pile driving time ttot and by controlling the kinetic energy of the impact on the basis of the same, each driving impact can be made optimal so that the advance produced by it will result in a total pile driving time ttot of the pile as short as possible, wherein the driving of the pile into the ground will always be performed as fast as possible.
In the present application, the kinetic variable ratio Q1/Q3 refers to the relationship Q1/Q3 between a variable Q1 that is proportional to the kinetic energy of the block during the impact and a variable Q3 that is proportional to the kinetic energy of the block during the corresponding return motion. The kinetic variable Q1 of the impact and the kinetic variable Q3 of the return motion, as well as the kinetic variable ratio Q1/Q3 determined by these can thus, in different applications of the present disclosure, refer to, for example, the time taken for travelling a given distance, i.e. the impact time T1, and the time taken for travelling the same distance during the return motion of the block, i.e. the return motion time T3, determined in a corresponding way, as well as the motion time ratio T1/T3 determined by these; the impact velocity V1 and the return motion velocity V3 determined in a corresponding way; or the kinetic energy W1 of the impact and the kinetic energy W3 of the return motion, determined in a corresponding way, as well as the kinetic energy ratio W1/W3 determined by these. All of these will, in principle, give a ratio that produces the corresponding information which, in the present patent application, is called the kinetic variable ratio Q1/Q3. The kinetic variable ratio Q1/Q3 has been found to work well in evaluating the driving of the pile into the ground, because it indicates how large a relative proportion of the kinetic energy used for the impact is returned back to the block. If the proportion is very high (the kinetic variable ratio is high), it means that a large part of the impact energy is returned to the block and the impact has not caused sinking (advancing) of the pile into the ground. On the other hand, if the proportion is low (the kinetic variable ratio is low), it means that a large part of the impact energy has been consumed in sinking, i.e. advancing, of the pile. In order to provide an optimal pile driving process, the ratio should have a given value, because on the basis of the total time taken for driving one pile into the ground, it is easy to conclude that there is a given optimal value for the ratio (kinetic variable ratio), at which impacts can be produced, to drive the pile into the ground in the shortest possible time. In addition to the variables mentioned above, the kinetic variable ratio Q1/Q3 can also be formed by other variables proportional to the kinetic energies of the impact and the return motion (such variables could be e.g. the acceleration of the block in the direction of the impact motion and in the direction of the return motion, or the resultant of the forces effective on the block during the impact and the return motion).
The method according to the present disclosure has the advantage that the driving of the pile into the ground by the pile-driving machine is always performed in the fastest possible way, even if the driver of the pile-driving machine were still inexperienced. Moreover, the method according to the present disclosure reduces the risk of driving the pile using so much impact energy that the pile is damaged.
In the following, some advantageous embodiments of the present disclosure will be described in more detail with reference to the appended drawings, in which
In the hammer ram 1 shown in
The impact energy Wkin achieved by means of the downwards moving block can be calculated by the formula
in which
mH=the mass of the block,
v1=the velocity of the block immediately before the impact.
In the embodiment of
On the basis of the impact time T1 and the return motion time T3, it is possible to determine the velocity V1 of the impact motion and the velocity V3 of the return motion, and correspondingly, on the basis of the velocity V1 of the impact motion and the velocity V3 of the return motion and the mass mH of the block, to determine the kinetic energy W1 of the impact and the kinetic energy W3 of the return motion. Thus, all the kinetic variables T1, V1 and W1 of the impact motion are proportional to the kinetic energy of the block during the impact (that is, they are kinetic variables Q1 of the impact motion in the sense of the present application), and all the kinetic variables T3, V3 and W3 of the return motion are proportional to the kinetic energy during the return motion (that is, they are kinetic variables Q3 of the return motion in the sense of the present application). The velocity V1 of the impact motion can be determined on the basis of the impact time T1 by dividing the distance Δh by the impact time T1, and the return motion velocity V2 on the basis of the return motion time T3 by dividing the distance Δh by the return motion time T3. If the velocity V1 is to correspond to the actual velocity v1 right before the block hits the end of the pile, the velocity of the impact motion should be measured by measuring the instantaneous velocity v1 right before the impact and the instantaneous velocity v3 right after the impact. Another alternative is to determine the velocities v1 and v3 on the basis of the measured velocities V1 and V3, knowing that the velocity v1 is proportional to the velocity V1 and the velocity v3 is proportional to the velocity V3. For measuring the velocities, it is also possible to apply other measuring methods than measuring by the position sensors S1 and S2. The measurement can be taken, for example, by a sensor fastened to the side of the block and measuring the velocity of the block directly or the time (T1 and T3) taken for travelling a given distance Δh during the impact and the return motion. Further, the velocity or time could be measured by using e.g. an optical positioning/speed measurement method, or an ultrasonic method of measurement.
The pile-driving machine including the hammer ram shown in
In the hydraulically operated hammer ram 1, pressurized medium is supplied above the piston 4 during the work motion, and the pressurized medium below the piston is returned to a pressure medium tank in the system (that is, the falling of the block downwards is speeded up). Correspondingly, during the return motion, pressurized medium is supplied below the piston 4 and pressurized medium above the piston 4 is returned to the tank (that is, the block is lifted up). In this way, the block 6 can be moved back and forth inside the hammer ram 1 in the vertical direction of the hammer ram 1 during piling so that its velocity is higher during the work motion than during the return motion. Thus, the difference between the velocities is due to the fact that the change (reduction) in the potential energy caused by the mass mH of the block 6 carries out work which tends to increase the velocity of the block 6 as it moves downward, and correspondingly, the same change (increase) in the potential energy tends to slow down the motion of the block 6 as it moves upward.
In the time span T2 shown in
During the impact delay (i.e. in the time span T2 shown in
W
tot
=W
kin
−W
jou
+W
potδ1
+W
potδ2 (2)
in which
Wkin=impact energy,
Wjou=elastic energy to be bound in the pile,
Wpotδ1=change in potential energy, caused by elastic deformation of the pile,
Wpotδ2=change in potential energy, caused by advancing of the pile.
The elastic energy Wjou to be bound in the pile 7 can be calculated by the formula:
in which
F=the load carrying capacity of the pile,
δ1=the displacement (elastic deformation) of the top end of the pile.
The change in potential energy, caused by elastic deformation of the pile 7, can be calculated by the formula:
W
potδ1=(mH+⅓mP)gδ1 (4)
in which
mP=the mass of the pile,
g=the acceleration due to gravity.
The change in potential energy, caused by advancing of the pile 7, can be calculated by the formula:
W
potδ2=(mH+mP)gδ2 (5)
in which
δ2=the advance of the pile.
When the block 6 and the pile 7 are abutting during the impact, part of the impact energy Wkin and the potential energy Wpot δ1 and Wpotδ2 is always bound to the pile 7 itself in the form of elastic energy Wjou to be stored in it, because the pile 7 will be elastically deformed. The rest is consumed in providing the advance δ2 of the pile 7 and in friction losses. If the impact energy Wkin is too low, the total energy exerted on the pile is not capable of subjecting the pile 7 to a force that would make the pile 7 advance, because it is not capable of producing a force F sufficient to cause the pile 7 to advance, that is, a force corresponding to at least the load carrying capacity of the pile 7 at the time. In such a situation, most of the impact energy Wkin and the potential energy (of which only Wpot δ1 is included) is bound to the pile in the form of said elastic energy Wjou (and the small remaining part will turn into heat in the form of friction losses). Thus, an impact with too little impact energy Wkin cannot make the pile 7 advance, but most of the elastic energy Wjou bound to the pile 7 will return to the block 6 which will pop up (that is, in the direction of the return motion) by the effect of this energy. Consequently, the elastic energy Wjou bound to the pile 7 will turn back into kinetic energy and potential energy (which includes the rising up of the end of the pile as its elastic deformation will reverse, and an upwards motion of the block).
If the impact is so strong that the pile 7 will advance, part of the elastic energy Wjou will have an effect on the advancing of the pile 7, and yet another part will return as kinetic energy to the block 6. In practice, this is shown, for example, in the times T1 and T3 measured by means of the position sensors S1 and S2 in such a way that in an impact that does not result in advancing of the pile 7, the time T3 is short in relation to the time T1. If, on the other hand, the pile 7 advances, a smaller part of the elastic energy bound to the pile 7 will be returned, by the effect of the impact, back to the block, as kinetic energy moving it upward. As a result, the time T3 will become longer in relation to the time T1. Utilizing this information, it is possible, on the basis of the times T1 and T3 measured by the position sensors S1 and S2, to determine how much the pile 7 will advance by the effect of each impact, and thereby to utilize the times T1 and T3 for evaluating the driving of the pile in the above described way.
As mentioned above, when piling in practice, the aim is to drive the pile 7 to a desired depth into the ground as fast as possible. For controlling this, the total time ttot taken for driving the pile 7 into the ground has to be determined. The total time ttot taken for driving the pile 7 into the ground is equal to the sum of times ti taken for each single impact. Consequently, the total time ttot taken for driving the pile 7 can be calculated by the formula:
t
tot=Σi=1nti (6)
in which
ttot=the total time taken for driving the pile,
ti=the time taken for a single impact,
n=the total number of impacts.
If the same time t is taken for each impact, the total time taken for driving the pile is equal to the number n of impacts needed, multiplied by the time taken for a single impact; that is:
t
tot
=n*t (7)
In practice, this may be the case if the ground is such that the impact energy Wkin can be adjusted to be constant. However, because the load carrying capacity of the pile 7 normally increases as the driving proceeds, applying a constant impact energy would result in a situation in which the pile 7 would be driven initially using excessive impact energy and in the end using too little impact energy.
In order to drive the pile 7 into the ground as fast as possible, the aim is to minimize the total time ttot taken for driving the pile. Naturally, the total time ttot reaches a minimum when the sum of the times taken for the single impacts is as small as possible. If the impact energy Wkin is not constant, there are several alternative solutions to this, because the durations ti of the single impacts can be different with two different ways of driving the pile into the ground, even if the final result is the same total time ttot taken for driving the pile 7.
A framework condition for driving the pile 7 (intact) into the ground altogether is that the impact energy Wkin should exceed a value that produces a greater force effective on the pile 7 in the direction of the ground than the load carrying capacity F of the pile 7 and is, on the other hand, smaller than a value that causes such a strong tension impulse on the pile 7 that the pile will be damaged. When driving piles into normal ground to be piled, no pile will, for example, generally sustain being driven into the ground by a single impact. Moreover, such an impact would require so much impact energy that with a typical block weight to pile weight ratio (for example, mH/mP=1.69) it would lead to such a long impact that the total time ttot would be considerably longer than when implemented by several impacts with optimal impact energy. Naturally, such a pile-driving machine would not be viable in practice either. Thus, an optimal way of pile driving, resulting in the shortest possible total time ttot, is always somewhere between these two extreme cases.
In tests carried out with pile-driving machines similar to those shown in
For achieving an optimal pile driving process, the aim should be to adjust the impact energy Wkin so that the selected kinetic variable ratio Q1/Q3, for example the motion time ratio T1/T3, the velocity ratio V1/V3 or the kinetic energy ratio W1/W3, would be as close as possible to the target value of these during the whole pile driving process. In the embodiment of
In the case of the measuring arrangement shown in
Alternatively, the automatic control in the control unit of the pile-driving machine could be implemented in such a way that from the kinetic variable ratio Q1/Q3 measured after each impact, such as from the motion time ratio T1/T3, the velocity ratio V1/V3 or the kinetic energy ratio W1/W3, and their target values T1/T3tav, V1/V3tav, W1/W3tav, the deviation in the motion time ratio ΔT1/T3, the deviation in the velocity ratio ΔV1/V3, or the deviation in the kinetic energy ΔW1/W3 is calculated by subtracting the measured value from the respective target value. The control unit will then attempt to correct the impact energy so that in the next impact, the deviation from the target value would be as small as possible.
The most suitable target kinetic variable ratio Q1/Q3tav, such as the target motion time ratio T1/T3tav, the target velocity ratio V1/V3tav, or the target kinetic energy ratio W1/W3tav can be determined for each pile as well as for each different soil type. It is also possible to use target values producing different advancing profiles. These, too, can be different for different piles and soil types. In some cases, the target kinetic variable ratio Q1/Q3tav, such as, for example, the target motion time ratio T1/T3tav, the target velocity ratio V1/V3tav or the target kinetic energy ratio W1/W3tav can vary in different ways during the pile driving process.
The location of the position sensors S1 and S2 or other sensors used for measuring the motion of the block in relation to the location of the block moving in the hammer ram can vary in different embodiments of the method according to the invention. For example, in the embodiment of
The method according to the present disclosure is not limited to the above described example embodiments but it can be implemented in different ways within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/FI2015/050269 | 4/17/2015 | WO | 00 |