Pursuant to 35 U.S.C. § 119 and the Paris Convention Treaty, this application claims foreign priority to Chinese Patent Application No. 202311312572.9 filed Oct. 11, 2023, the contents of which, including any intervening amendments thereto, are incorporated herein by reference. Inquiries from the public to applicants or assignees concerning this document or the related applications should be directed to: Matthias Scholl P.C., Attn.: Dr. Matthias Scholl Esq., 245 First Street, 18th Floor, Cambridge, MA 02142.
The disclosure relates to the synthesis of biodegradable polyester materials, and more particularly to a method for preparing glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2 and method for preparing polybutylene succinate (PBS).
Much attention has been paid to the synthesis of environmentally friendly and biodegradable polymers for they would eventually decompose to carbon dioxide and water in nature. Polybutylene succinate (PBS) is a renewable biodegradable aliphatic polyester with good thermal-mechanical properties and processing performance.
Conventionally, the following methods are used for synthesizing PBS:
The antimony-based catalysts (antimony dioxide, antimony ethylene glycoside, etc.) and tin-based catalysts (stannous chloride, stannous octanoate, etc.) used in the PBS synthesis have cytotoxicity. The PBS polyester synthesized therefrom cannot be used in the biomedical field. Even if used as general plastics, the toxic metal compounds released from discarded plastic products in the environment can cause serious pollution to the ecological environment.
The disclosure provides a method for preparing glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2 and a method for preparing polybutylene succinate (PBS) using the glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2 as a catalyst.
Technical solution 1: the discourse provides a method for preparing glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2, the method comprising:
Technical solution 2: the discourse further provides a method for preparing poly(butylene succinate) (PBS) with the glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2, prepared according to the method in Technical Solution 1, as a catalyst;
The method comprises a batch process (30 L reactor) and a continuous process (400 ton/year PBS).
In a class of this embodiment, a molar ratio of the BDO to SAn is between 1.05:1 and 1.17:1.
In a class of this embodiment, a molar amount of (GbG)MX2 accounts for 6×10−5-1.3×10−4 of that of the SAn.
In a class of this embodiment, the heat stabilizer is titanium phosphate, and a molar amount of titanium phosphate accounts for 8×10−5-1.7×10−4 of that of the SAn.
In a class of this embodiment, the poly(butylene succinate) (PBS) products have a weight average molecular weight Mw 1.9×105-2.6×105, a molecular weight distribution index PDI 1.68-1.82; a melting point MP 115-117° C., and a thermal decomposition temperature Td10 387-391° C.
The following advantages are associated with the method for preparing glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2 of the disclosure.
The invention is described hereinbelow with reference to accompanying drawings, in which the sole FIGURE is a process flow diagram of a 400 tons/year PBS continuous production device.
To further illustrate the disclosure, embodiments detailing a method for preparing glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2 are described below. It should be noted that the following embodiments are intended to describe and not to limit the disclosure.
To a first reactor equipped with an electro-mechanical stirrer, thermometer, reflux condenser and nitrogen inlet, 250 mL of DMSO, 0.02 mole (3.4840 g) of Arg, and 0.01 mole (1.6901 g) of glutaralyl chloride were added. The stirrer of the first reactor was started, nitrogen was introduced to replace the air in the first reactor thoroughly, and the mixture in the first reactor was continuously stirred at 25±1° C. for 12 h under nitrogen protection. A solvent was distilled under reduced pressure (recycled for use), and a first solid was collected and transferred to a Buchner funnel, and washed with deionized water and ethanol in turn. After the washing solvent was removed under reduced pressure, the first solid was put into a vacuum drying box and dried under vacuum at 60° C. for 24 h, to yield 4.3773 g of a finished product of bridged bis-biogenic guanidine Arg-b-Arg, with a yield of 98.5%.
300 mL of DMSO-H2O mixed solvent (DMSO:H2O=1:1, v/v), 2.2220 g (0.005 mole) of bridged bis-biogenic guanidine Arg-b-Arg, 0.6638 g (0.005 mole) of FeCl2 were added into a second reactor, and nitrogen was introduced to replace the air in the second reactor thoroughly, and the mixture in the second reactor was continuously stirred at 25±1° C. for 8 h under nitrogen protection. A solvent was distilled under reduced pressure (recycled for use), and a second solid was collected and transferred to a Buchner funnel, and washed with deionized water and ethanol in turn. The second solid was drained under reduced pressure, and dried under vacuum at 60° C. for 24 h, to yield 2.8272 g of a finished product of bridged bis-biogenic guanidine chelate (Arg-b-Arg)FeCl2, with a yield of 99.0%.
To a first reactor which was the same as that in Example 1, 0.02 mole (2.3422 g) of Gaa and 0.01 mole (1.6901 g) of glutaryl chloride were added for reaction at 45±1° C. for 10 h. The other reaction conditions and operations were the same as that in Example 1. 3.2626 g of a finished product of bridged bis-biogenic guanidine Gaa-b-Gaa was obtained, with a yield of 98.8%.
To a second reactor, 0.005 mole (1.6511 g) of Gaa-b-Gaa and 0.005 mole (1.0123 g) of Mg(OLa)2 were added for reaction at 40±1° C. for 6 h. The other reaction conditions and operations were the same as that in Example 1. 2.6393 g of a finished product of bridged bis-biogenic guanidine chelate (Gaa-b-Gaa)Mg(OLa)2 was obtained, with a yield of 99.1%.
To a first reactor which was the same as that in Example 1, 0.02 mole (2.6226 g) of Cra and 0.01 mole (1.6901 g) of glutaryl chloride were added for reaction at 95±1° C. for 4 h. The other reaction conditions and operations were the same as that in Example 1. 3.5324 g of a finished product of bridged bis-biogenic guanidine Cra-b-Cra was obtained, with a yield of 98.6%.
To a second reactor, 0.005 mole (1.7913 g) of Cra-b-Cra and 0.005 mole (0.9174 g) of Zn(0Ac)2 were added for reaction at 80±1° C. for 4 h. The other reaction conditions and operations were the same as that in Example 1. 2.6952 g of a finished product of bridged bis-biogenic guanidine chelate (Cra-b-Cra)Zn(0Ac)2 was obtained, with a yield of 99.5%.
Reaction materials: BDO: 73.5 mol (6.624 kg, SAn: 70.0 mol (7.005 kg); catalyst (Arg-b-Arg) FeCl2: 4.2×10−3 mole (2.3988 g); and heat stabilizer TP: 5.6×10−3 mole (2.9315 g).
Synthesis process: starting a stirrer of a polymerization reactor; adding a first half of a predetermined molar quantity of the 1,4-butanediol (BDO) to the polymerization reactor; evenly mixing the glutaryl-bridged bis-biogenic guanidine chelate (GbG)MX2, the heat stabilizer, and SAn, and adding a resulting mixture to the polymerization reactor; adding a second half of 1,4-butanediol to the polymerization reactor; purging air in the polymerization reactor with nitrogen, and heating the polymerization reactor under atmospheric pressure and nitrogen protection to 160-2° C. and holding for 90-100 min for ring opening esterification, reducing the pressure in the polymerization reactor to 80±0.2 kPa, slowly heating the polymerization reactor to 170±2° C. and holding for 25-30 min; gradually reducing the pressure in the polymerization reactor to 50±0.2 kPa and holding a temperature of 175±2° C. for 25-30 min for secondary esterification reaction; reducing the pressure in the polymerization reactor to 30±0.2 kPa and holding a temperature of 180±2° C. for 25-30 min, and gradually reducing the pressure in the polymerization reactor to 10±0.2 kPa and holding a temperature of 200±2° C. for 25-30 min for pre-polycondensation (pre-PC); reducing the pressure in the polymerization reactor to 60±3 Pa and holding a temperature of 235±5° C. for 90-100 min for polycondensation reaction; terminating the polycondensation reaction, discharging a resulting product under nitrogen pressure, pelletizing the product under water-cooling, and drying, to yield poly(butylene succinate) (PBS); the performance parameters of the final product: Mw 2.61×105, PDI 1.82, MP 117° C., Td10 390° C.
Reaction materials: monomers BDO: 84 kg (932.09 mol, SAn: 80 kg (799.44 mol); BDO/SAN=1.166 (molar ratio); catalyst (Arg-b-Arg) FeCl2: 27.4152 g (4.8×10−2 moles); heat stabilizer TP: 33.5034 g (6.4×10−2 mole).
Synthesis process: the reaction conditions and operations follow the description in aforesaid Method 2 of Technical Solution 2, and are carried out with a 400 t/y PBS continuous production device as shown in the sole FIGURE. The specifications and models of each component in the FIGURE are shown in Table 1.
The performance parameters of the final product: Mw 2.56×105, PDI 1.81, MP 117° C., Td10 391° C.
Reaction materials: monomers BDO: 77.0 mole (6.939 kg, SAn: 70.0 mole (7.005 kg); catalyst (Gaa-b-Gaa)Mg(OLa)2: 6.3×10−3 mole (3.3558 g); heat stabilizer TP: 8.4×10−3 mole (4.3973 g).
The synthesis process is the same as that in Example 4. The performance parameters of the final product: Mw 2.28×105, PDI 1.79, MP 116° C., Td10 389° C.
Reaction materials: monomers BDO: 84 kg; SAn: 80 kg, catalyst (Gaa-b-Gaa)Mg(OLa)2: 7.19×10−2 mole (38.2983 g); heat stabilizer TP: 9.6×10−2 mole (50.2550 g).
Synthesis process: the reaction conditions and operations follow the description in aforesaid Method 2) of Technical Solution 2. The performance parameters of the final product: Mw 2.20×105, PDI 1.78, MP 116° C., Td10 388° C.
Reaction materials: monomers BDO: 81.9 mole (7.381 kg, SAn: 70.0 mole (7.005 kg); catalyst (Cra-b-Cra)Zn(0Ac)2: 9.1×10−3 mole (4.9298 g); heat stabilizer TP: 1.2×10−2 mole (6.2819 g).
The synthesis process is the same as that in Example 4. The performance parameters of the final product: Mw 1.98×105, PDI 1.68, MP 115° C., Td10 388° C.
Reaction materials: monomers BDO: 84 kg, SAn: 80 kg; catalyst (Cra-b-Cra)Zn(0Ac)2: 1.04×10−1 mole (56.3410 g); heat stabilizer TP: 1.36×10−1 mole (71.1946 g).
Synthesis process: the reaction conditions and operations follow the description in aforesaid Method 2) of Technical Solution 2. The performance parameters of the final product: Mw 1.96×105, PDI 1.70, MP 115° C., Td10 387° C.
It will be obvious to those skilled in the art that changes and modifications may be made, and therefore, the aim in the appended claims is to cover all such changes and modifications.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202311312572.9 | Oct 2023 | CN | national |