Claims
- 1. A process comprising: contacting in a liquid dispersion or solution a composition comprising a metal sulfonyl amide salt represented by the formula:R2SO2NMb wherein R2 is aryl, fluoro-aryl, or XCF2— where X is H, halogen, fluorinated or non-fluorinated linear or cyclic alkyl radicals having 1-10 carbons, optionally substituted by one or more ether oxygens, b=1 or 2, M is an alkaline earth where b is 1 or an alkali metal where b is 2; with a non-polymeric sulfonyl fluoride composition represented by the formula, R1(SO2F)m wherein m=1 or 2, where when m=1, R1 is a fluorinated or non-fluorinated, saturated or unsaturated hydrocarbyl radical except perfluoroolefin having 1-12 carbons optionally substituted by one or more ether oxygens, or tertiary amino; or, when m=2, R1 is a fluorinated or non-fluorinated, saturated or unsaturated hydrocarbylene, except perfluoroalkylene, radical having 1-12 carbons optionally substituted by one or more ether oxygens; or with a polymeric sulfonyl fluoride composition comprising monomer units represented by the formula:—[CZ2CZ(R3SO2F)]—wherein R3 is a diradical selected from the group consisting of fluorinated or non-fluorinated alkenyl, including oxyalkenyl or fluorooxyalkenyl, and each Z is independently hydrogen or halogen, and need not be the same; and, causing them to react to form a non-polymeric imide composition represented by the formula:R1(SO2NMbSO2R2)m or, in the alternative, a polymeric imide composition comprising monomer units represented by the formula, (—[CZ2CZ(R3SO2N(M)SO2R2)]—)y.
- 2. The process of claim 1 wherein m=1.
- 3. The process of claim 1 further comprising an inert, aprotic organic liquid.
- 4. The process of claim 3 wherein the organic liquid is an ether.
- 5. The process of claim 4 wherein the ether is tetrahydrofuran.
- 6. The process of claim 1 wherein R2 is a perfluoroalkyl radical.
- 7. The process of claim 6 wherein R2 is a trifluoromethyl radical.
- 8. The process of claim 1 wherein M is an alkali metal, b=2.
- 9. The process of claim 8 wherein M is sodium.
- 10. The process of claim 2 wherein R1 is a perfluorovinyl ether radical.
- 11. The process of claim 10 wherein the perfluorovinyl ether radical is represented by the formula:CF2═CF—O—[CF2CF(R4)—Oz]a—CF2CF2—wherein R4 is F or perfluoroalkyl having 1-4 carbons, z=0 or 1, and a=0-3.
- 12. The process of claim 11 wherein R4 is trifluoromethyl, z=1, and a=0 or 1.
- 13. The process of claim 1 wherein Z is F.
- 14. The process of claim 1 wherein R3 is a perfluorooxyalkenyl radical.
- 15. The process of claim 14 where R3 is a perfluorooxyalkenyl radical represented by the formula:—O—[CF2CF(R4)—Oz]a—CF2CF2—wherein R4 is F or perfluoroalkyl having 1-4 carbons, z=0 or 1, and a=0-3.
- 16. The process of claim 15 wherein R4 is trifluoromethyl, z=1, and a=0 or 1.
- 17. The process of claim 1 wherein the sulfonyl fluoride polymer composition further comprises comonomer units derived from the group consisting of fluorinated, but not perfluorinated, olefins, non-fluorinated olefins, fluorinated vinyl ethers, non-fluorinated vinyl ethers, and mixtures thereof.
- 18. The process of claim 17 wherein the comonomer units are derived from the group consisting of ethylene, perfluoroalkyl vinyl ether, vinylidene fluoride, and vinyl fluoride, and mixtures thereof.
- 19. The process of claim 18 wherein the comonomer units comprise vinylidene fluoride.
- 20. The process of claim 19 wherein the vinylidene fluoride is at a concentration of at least 50 mol % in the sulfonyl fluoride polymer composition.
- 21. The process of claim 1 wherein the monomer units represented by the formula —[CZ2CZ(R3SO2F)]— are present in the sulfonyl fluoride polymer at a concentration of up to 50 mol %.
- 22. The process of claim 21 wherein the monomer units represented by the formula —[CZ2CZ(R3SO2F)]— are present in the sulfonyl fluoride polymer at a concentration of up to 20 mol %.
- 23. The process of claim 9 further comprising the step of performing an ion exchange to form the lithium imide.
- 24. The process of claim 23 wherein the ion exchange is performed by contacting the sodium imide with organic lithium chloride solution.
- 25. The process of claim 1 wherein the composition comprising the dimetal sulfonyl amide salt comprises at least 50 mol % of said dimetal sulfonyl amide salt.
- 26. The process of claim 25 wherein the composition comprises at least 90 mol % of said dimetal sulfonyl amide salt.
- 27. The process of claim 1 wherein the dimetal sulfonyl amide salt is contacted with the non-polymeric sulfonyl fluoride composition causing them to react to form the non-polymeric imide composition.
- 28. The process of claim 1 wherein the dimetal sulfonyl amide salt is contacted with the polymeric sulfonyl fluoride composition causing them to react to form the polymeric imide composition.
- 29. The process of claim 18 wherein the sulfonyl fluoride polymer composition further comprises a termonomer unit derived from a perfluoro-olefin.
- 30. The process of claim 29 wherein the perfluorolefin is tetrafluoroethylene, hexafluoropropylene or a combination thereof.
Parent Case Info
This application claims the benefit of Provisional Application No. 60/168,539, filed Dec. 2, 1999.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/US00/32672 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO01/40174 |
6/7/2001 |
WO |
A |
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
3282875 |
Connolly et al. |
Nov 1966 |
A |
5463005 |
Desmarteau |
Oct 1995 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
0850920 |
Dec 1997 |
EP |
WO 9945048 |
Sep 1999 |
WO |
Non-Patent Literature Citations (1)
Entry |
Von Johann N. Meubdoerffer und Hans Niederptim, Bisperfluoralkansulfonylimide, Chemiker-Zeitung, (1972) pp. 582-583, vol. 96, Jahrgang. |
Provisional Applications (1)
|
Number |
Date |
Country |
|
60/168539 |
Dec 1999 |
US |