Patent Application
20190017159
The invention relates to metal forming, in particular to methods of rods manufacturing from titanium alloys, which are used as a structural material for nuclear reactor cores, as well as in the chemical, oil and gas industry, and medicine.
It is known a method of manufacturing the high-quality rods of wide diameters range from two-phase titanium alloys intended for the production of aerospace parts (RU 2178014, publ. 10.01.2002). The method comprises heating a workpiece to a temperature above the polymorphic transformation (pt) temperature in the β region, rolling at this temperature, cooling to ambient temperature, heating the semi-finished rolled product to a temperature of 20-50° C. below the polymorphic transformation temperature and the final rolling at this temperature. Heating and deformation in the β region is performed in two stages: in the first stage, the workpiece is heated to a temperature of 40-150° C. above the polymorphic transformation temperature, deformed to a deformation degree of 97-97.6% and cooled in the air; in the second stage, the semi-finished rolled product is heated to a temperature by 20° C. above the polymorphic transformation temperature and deformed to a deformation degree of 37-38%; the final rolling in the alpha+beta-region is performed with a deformation degree of 54-55%.
The known method allows obtaining the rods with specified macro-and microstructure providing a stable level of mechanical properties across the rod section. However, the method has low efficiency and long production cycle due to the need for intermediate heating at the stage of hot rolling and machining the rod surface. As a result, the quality of rolled rods is decreased, the level of defective rods is increased, the yield ratio is decreased which ultimately leads to an increase in the cost of rods manufacturing.
It is known a method for manufacturing the intermediate workpieces from titanium alloys by hot deformation (RU 2217260, publ. 27.11.2003). The ingot is forged into a rod in several transitions at the temperature of the β region and intermediate forging for several transitions at the temperature of the β and (α+β) region. Intermediate forging at the temperature of the (α+β) region is performed with a forging reduction of 1.25-1.75. On the final transitions, the mentioned intermediate forging is performed with a forging reduction of 1.25-1.35 into the rod. Then the mechanical processing of the rod, its cutting into the workpieces and the formation of the ends are performed, after which the final deformation is carried out at the temperature of (α+β) region.
The known method has a long production cycle, includes a forming operation which requires pre-machining. The intermediate pre-machining when manufacturing the workpieces for the forming leads to additional losses of metal.
The closest to the claimed method is the method of manufacturing the intermediate workpiece from titanium alloys (patent RU 2409445, publ. 20.01.2011); this method includes hot forging on the forging press in a four-die forging device at a temperature range between 120° C. below the temperature of polymorphic transformation and 100° C. above the temperature of polymorphic transformation, with a total degree of deformation of at least 35%, cooling and subsequent forging at a temperature below the temperature of polymorphic transformation with a total degree of deformation of not less than 25%.
In the known method, the multiple operations of heating for hot forging and air cooling adversely affect the quality of the rod surface. In addition, the method requires an expensive operation of abrasive treatment to remove forging defects and surface substandard layer. As a result, the number of defective products is increased, the yield rate is decreased which ultimately leads to an increase in the cost of rods manufacturing.
The invention solves the problem of rods production from high-quality titanium alloys while simultaneously ensuring high efficiency of the process.
The technical result is achieved by the fact that, in the method of producing the rods from titanium alloys that includes hot forging of the workpiece and the subsequent hot deformation, hot forging of the ingot is performed after heating to a temperature in the range of (Tpt+20)+(Tpt+150)° C. with shear deformations mainly in the longitudinal direction and a reduction ratio of 1.2-2.5, after which, without cooling, hot rolling of the forged piece is performed in the temperature range of (Tpt+20)+(Tpt+150)° C. with shear deformations in the predominantly transverse direction and a reduction ratio of up to 7.0; the subsequent hot deformation is carried out by heating the deformed workpieces in the temperature range from (Tpt−70) to (Tpt−20)° C.
In a particular case, for example, for a long forging process, before hot rolling, the semi-finished forgings are heated to a temperature in the range from (Tpt+20) to (Tpt+150)° C.
After hot forging and hot rolling in the temperature range from (Tpt+20) to (Tpt+150)° C., it is possible to cool the obtained rods to a temperature of 350+500° C. followed by heating them to a temperature in the range from (Tpt−70) to (Tpt−20)° C. and hot deformation.
Forging with a reduction ratio of 1.20-2.50 after heating to a temperature in the range of (Tpt+20)+(Tpt+150)° C. with shear deformations mainly in the longitudinal direction leads to destruction of the cast structure of the material and an increase in the plasticity.
Hot rolling with a change of shear deformation direction to the predominantly transverse one with a reduction ratio up to 7.0 allows additional processing, increases the plasticity of the surface layers of the material, reduces the number and size of surface defects.
Hot rolling directly after the hot forging, without cooling, allows avoiding the formation of a crust on the forged piece surface which, due to cracking at the prolonged cooling and gas saturation, could cause deep pinches during rolling and formation of oxidized areas inside the rod which would lead to the need for mechanical removal of the said crust. Accordingly, the claimed method allows excluding the operation of mechanical removal of the crust.
Thus, the production of rods implementing the claimed operations, with the claimed sequence and at the claimed conditions, reduces the level of defects formation across the section of the rod and on its surface, the metal is processed throughout the whole cross-section, providing a specified structure and a high level of mechanical properties that meet the requirements of customers, Russian and international standards.
Below are the Preferred Embodiments for the proposed method.
Example 1. An ingot of titanium alloy IIT-7M (Cyrillic) (a alloy, averaged chemical composition 2.2 Al-2.5 Zr, GOST 19807-74 “Wrought titanium and titanium alloys.”) was heated to the temperature of Tpt+130° C. and hot forging was carried out on the forging press with a reduction ratio of 1.5. High single deformation due to high plasticity of the metal and deformation heating during forging led to the fact that, by the end of the forging, the forged piece temperature was in the range of (Tpt+20)+(Tpt+150)° C. The forged piece was rolled on the screw rolling mill without heating with the reduction ratio of 3.80 . Further, the rod was cut into parts, heated to the temperature of Tpt−40° C. and hot rolled on the screw rolling mill with the reduction ratio of 2.45
We obtained a rod of a given size with the required properties, Table 1, which can be used for the manufacture of pipe workpieces for subsequent hot extrusion, Table 1.
As follows from Table 1, the rods fully meet the requirements.
A similar result was obtained when manufacturing the rods from other α alloys
Example 2. An ingot of titanium alloy BTEC (Cyrillic) (α+β alloy, averaged chemical composition 5Al-4V, GOST 19807-74 “Wrought titanium and titanium alloys.”) was heated to the temperature of Tpt+60° C. and hot forging was carried out on the forging press with the reduction ratio of 2.15. Further, without cooling, the forged piece was heated to the temperature of Tpt+60° C. and rolled on the screw rolling mill with the reduction ratio of 2.78 Then the rod was cooled to an ambient temperature and cut into three equal parts.
The rolled rods were heated in the furnace to the temperature of Tpt−40° C., then the second stage of screw rolling with the reduction ratio of 2.25 was performed.
The deformation of the metal was stable without macro- and microdefects.
After the second stage of rolling, the rods were cooled to ambient temperature and cut into specified lengths.
The rods were divided into two groups. The first group of rods as ready-made large-size rods was sent for the check of compliance with the requirements. At the request of the customer, they were additionally machined.
The second group of rods was heated in the induction furnace to the temperature of Tpt−40° C. and rolled on the screw rolling mill with the reduction ratio of 3.62, then cooled to ambient temperature. The rods were also checked for compliance. At the request of the customer, they were additionally machined.
The obtained rods were characterized by high accuracy of geometrical dimensions and absence of defects. In addition to the basic research (mechanical properties, hardness, macro- and microstructure), the ultrasonic continuity check was carried out on the rods.
The results of properties check are given in Table 2.
Rods made of alloy BTEC (Cyrillic) of the first group correspond to the requirements to the large-sized rolled rods made from titanium alloys, that of the second group—to the requirements for rolled rods made from titanium alloys.
A similar result was obtained when manufacturing the rods from other α+β alloys.
Example 3 illustrates the manufacture of rods made of pseudo α alloy IIT-3B (Cyrillic) which has a significantly worse plasticity than the alloys in examples 1-2. The ingot of titanium alloy IIT-3B (Cyrillic) (averaged chemical composition 4Al-2V, GOST 19807-74 “Wrought titanium and titanium alloys.”) was heated to the temperature of Tpt+125° C. and hot forging was carried out on the forging press with the reduction ratio of 1.25. Further, this forged piece was heated to the temperature of Tpt+125° C. and rolled on the screw rolling mill with the reduction ratio of 2.64 Further, the rod was cut into parts, heated to the temperature of Tpt−25° C. and hot forged on the forging press with the reduction ratio of 4.14 to a rod of circular cross-section of the finished size.
At the customer's request, additional heat or mechanical treatment was performed.
For rods with a rectangular cross-section, the rod after cutting was heated to the temperature of Tpt−25° C. and hot forging was carried out on the forging press with the reduction ratio of 3.16 to a rod of rectangular cross-section of the finished size.
At the customer's request, heat or mechanical treatment was performed.
The properties of the obtained rods of circular and rectangular cross-section of IIT-3B (Cyrillic) alloy are shown in Table 3.
As follows from Table 3, the rods fully meet the presented requirements.
A similar result was obtained when manufacturing the rods from other pseudo a alloys.
The main parameters of the invention Preferred Embodiment within and beyond the claimed limits and the obtained results are shown in Table 4.
The proposed invention was tested in the production of JSC CHMZ when manufacturing the rods from alloys IIT-7M, IIT-1M (Cyrillic) (α-alloys), BTEC, IIT-3B, 2B (Cyrillic) (pseudo a alloys), BT6, BT3-1, BT9 (Cyrillic) (α+β alloys) and other titanium alloys.
The results of the invention embodiment showed that the rods with a cross section size from 10 to 180 mm with specified macro- and microstructures and mechanical properties were obtained.
Rods made by the method according to the invention meet the requirements to workpieces or products made from titanium alloys in the form of rods used for the nuclear reactor cores, as well as in the chemical, oil and gas industry, and medicine.
At the same time, the method provides a lower cost by reducing the manufacturing cycle, increasing the yield ratio, significant reduction in the number of defective products.
This application is a US 371 Application from PCT/RU2015/000912 filed Dec. 22, 2015, the technical disclosures of which are hereby incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/RU2015/000912 | 12/22/2015 | WO | 00 |
