Claims
- 1. In the method for manufacturing a plurality of ceramic bodies by:providing ceramic-forming raw materials and blending the raw materials with an effective amount of vehicle and forming aids to form a plastic mixture therefrom; forming the plastic raw material mixture into a plurality of green bodies; placing each one of said plurality of green bodies in proximity to an adjacent one of said plurality of green bodies; and drying the plurality of green bodies with microwave energy, the improvement wherein: the green bodies are ceramic honeycomb bodies and the plurality of green bodies is subjected to microwave energy in a densely packed array with spacing between adjacent bodies at no more than ½ the wavelength of the microwave energy such that each green body is subject to no more than about 1.5 times the power density at the boundary than in the bulk thereof.
- 2. The method of claim 1, wherein said ceramic honeycomb bodies are cordierite honeycomb bodies.
- 3. The method of claim 2 which comprises the further step of:firing the plurality of green bodies up to a maximum temperature of between about 1360° C. and about 1435° C. to produce fired bodies that are predominantly cordierite, wherein the firing comprises: utilizing a combination at microwave and convective or radiative heating during periods where the green bodies are subject to an endothermic reaction or phase transition, while maintaining each one of said plurality of green bodies in proximity to an adjacent one of said plurality of green bodies such that each green body is subject to no more than about 5 times the microwave power density at the boundary than in the bulk thereof.
- 4. The method of claim 3, wherein the firing comprises utilizing a combination of microwave and convective or radiative heating during the clay water loss region ranging from a temperature of from about 450° C. to about 600° C.
- 5. The method of claim 3, wherein the firing comprises utilizing a combination of microwave and convective or radiative heating during the talc water loss region ranging from a temperature of from about 830° C. to about 1000° C.
- 6. The method of claim 1, wherein said ceramic honeycomb bodies are silicon carbide honeycomb bodies.
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of U.S. Provisional Patent Application Serial No. 60/258,722, filed Dec. 29, 2000, entitled “Method for Microwave Processing of Ceramics”, by Araya et al. which is herein incorporated by reference in its entirety.
US Referenced Citations (7)
Foreign Referenced Citations (4)
Number |
Date |
Country |
0 500 252 |
Aug 1995 |
EP |
2 262 333 |
Jun 1993 |
GB |
9312629 |
Jun 1993 |
WO |
9505058 |
Feb 1995 |
WO |
Provisional Applications (1)
|
Number |
Date |
Country |
|
60/258722 |
Dec 2000 |
US |