The invention relates to a method for producing a mouthpiece cover and/or a filter wrap of a cigarette.
Furthermore, the invention relates to a device for producing a mouthpiece cover and/or a filter wrap.
The invention also relates to a method for producing a cigarette mouthpiece.
The subject matter of the invention is also a cigarette mouthpiece and a mouthpiece cover for a cigarette mouthpiece.
The terms “mouthpiece cover” and “filter wrap” are defined in this document to mean a “mouthpiece cover paper” or a “filter wrap paper”, however the use of the terms “mouthpiece cover” and “filter wrap” is intended to express that the materials used do not always need to be paper, thus the “mouthpiece cover paper” or the “filter wrapping paper” could be made for example from a plastic foil or cellophane etc.
From US40943424 A a method is known for producing a mouthpiece cover of a cigarette, in which a mouthpiece cover paper is provided with randomly arranged microholes to ensure the aeration of the mouthpiece and thereby contribute to a reduction of harmful substances.
During the production of cigarettes it can also be necessary to cut the mouthpiece cover paper precisely, particularly if a logo is applied to the mouthpiece cover paper.
It is therefore an objective of the invention to further improve the aeration of a mouthpiece of a cigarette and to enable the precise cutting of the mouthpiece cover.
This objective is achieved according to the invention by a method of the aforementioned type, in that a mouthpiece cover material and/or a filter wrap material is or are provided with at least one inspection hole of predeterminable shape.
An inspection hole is defined in this case as a hole with a size which enables a layer underneath the hole to be seen with the naked eye.
With a suitable hole size on the one hand a very good aeration of the mouthpiece is achieved and on the other hand also it is possible to detect the holes easily. In this way the exact alignment of the window to a logo applied to the mouthpiece is possible and thus it is possible to achieve a uniform positioning of the logos for all mouthpieces. Furthermore, the solution according to the invention also provides the option of having different optical designs for the mouthpiece. Thus for example part of a logo could be arranged on a layer arranged underneath the mouthpiece cover which can be seen through an inspection hole, whereas the other part of the logo could be attached to the mouthpiece cover. The visibility of the holes also makes it easier to check as to whether the position of the inspection holes corresponds to the desired position and is the same in all of the mouthpieces produced, so that compared to conventional perforations also a uniform quality of the produced mouthpieces themselves is guaranteed with very large production output. A mouthpiece cover according to the invention for a cigarette thus comprises at least one inspection hole.
In an advantageous variant of the invention, which is characterized by low material costs, the mouthpiece cover material and/or the filter wrap material is paper or cellophane.
It is possible to achieve particularly good detectability of the inspection holes and coordination of the aeration of the mouthpiece in that the mouthpiece cover material and/or the filter wrap material is provided with a predeterminable pattern comprising several inspection holes.
In one variant of the invention, which in addition to production technical advantages also enables the good detection of the inspection holes and an exact arrangement of additional surface features, such as for example logos, a plurality of inspection holes are arranged in at least one row.
In particular, with the use of mechanical stamping or cutting tools it can be an advantage in terms of production technology, if the at least one row is a linear row. In this way movements of the stamping tool relative to the paper surface can be reduced to a minimum so that a relatively simple tool design is possible. The aeration of the mouthpiece can be improved further in this way in that the mouthpiece cover material and/or the filter wrap material are provided with at least two parallel tows of inspection holes. In this case it has also proved to be particularly advantageous if at least one window is formed by a plurality of spatially adjacent inspection holes. In this case it is also advantageous if at least two inspection holes of different size are formed.
Advantageously, the inspection holes are produced by stamping and/or cutting the mouthpiece cover material and/or the filter wrap material in sections. These methods have proved to be particularly advantageous mainly with regard to the material load and the achieved quality of the inspection holes.
In one embodiment of the invention, the particular advantages of which are that in a very simple manner there is a very large amount of freedom with regard to the positioning of the inspection holes, a laser is used to produce the inspection holes.
The production of inspection holes of very high quality can be achieved in that a mechanical stamping device is used to produce the inspection holes. By using a mechanical stamping device for example very sharp-edged borders and an exact hole size can be achieved.
In an advantageous variant of the invention, which prevents glue escaping during the application of the mouthpiece cover or the filter wrap material onto a filter strand, it is ensured that below the mouthpiece cover material and/or filter wrap material provided with at least one inspection hole a continuous layer of transparent or semi-transparent material, for example plastic, paper or cellophane is applied which covers the inspection hole. The term “transparent” is defined here to mean that the used material is a transparent material in the visible electromagnetic spectral range. Transparent is defined in terms of this document as a material which makes visible a layer arranged behind the material from the direction of vision of the observer. The term semi-transparent is a graduation of transparency. In a semi-transparent material the visibility of the layer arranged under the material is reduced compared to a transparent material. This can be achieved for example by coloration of the transparent material.
In a particularly advantageous embodiment of the invention a cellophane layer is applied as a layer for covering the inspection hole. The cellophane layer can be designed to be transparent or non-transparent. In the case of a transparent cellophane layer the latter allows a view of the layer or layers arranged underneath.
According to a preferred embodiment variant of the invention the layer covering the inspection hole can be adhered, stamped etc. onto the mouthpiece cover material and/or filter wrap material provided with at least one inspection hole. This can be performed, as also mentioned below, by means of hot or cold adhesion, hot foil stamping, etc.
According to a further variant of the invention it is possible that for the production of the inspection holes on at least two strips of a mouthpiece cover or filter wrapping paper, the facing edges of which are spaced apart from one another, a layer of transparent or semi-transparent material is applied. The mouthpiece cover material or filter wrap material according to the invention can be formed in this case of at least two paper strips and at least one plastic strip, in, particular a cellophane strip. The plastic strip is arranged in this case between the two paper strips and is connected with the latter. In the aforementioned manner, an inspection hole can be produced simply without the stamping out or cutting out the inspection holes being necessary.
In another variant of the invention, which makes it possible for a user to expose the inspection hole, it is ensured that the at least one inspection hole is defined by an area with perforated and/or stamped edges, which are designed as predetermined breaking points; wherein the at least one inspection hole is uncovered by removing material covering the area. By completely removing or folding back the material closing the inspection hole the user can uncover a layer underneath the inspection hole, which can possibly reveal an imprint, for example a winning code etc.
The aforementioned objective can also be achieved with a device of the aforementioned kind according to the invention in that the device comprises at least one device for cutting and/or stamping inspection holes in a mouthpiece cover material and/or filter wrap material.
According to one variant of the invention the at least one device for cutting and/or stamping inspection holes can be based on laser technology.
In a further variant of the invention the at least one device for cutting and/or stamping inspection holes is a mechanical stamping device.
The aforementioned objective can also be achieved by a method for producing a cigarette mouthpiece, in which a mouthpiece cover produced according to claims 1 to 16 is used or by a device as claimed in one of claims 17 to 20.
Further advantages can be achieved by using a filter wrap produced according to claims 1 to 16 or with a device according to one of claims 17 to 20.
To improve the properties of the mouthpiece, in particular with regard to the aeration properties, at least one intermediate layer can be arranged between the mouthpiece cover material and the filter wrap material. It is particularly advantageous in this case if the at least one intermediate layer is provided with at least one material with a predefinable function, in particular to release an aroma and/or to influence the smoke values.
According to an advantageous embodiment of the invention, by means of which the advantages of the invention can be improved further, the at least one intermediate layer can also have at least one inspection hole, wherein the at least one inspection hole of the at least one intermediate layer can be smaller than the at least one inspection hole of the mouthpiece cover. In this way also a particular optical design of the mouthpiece can be created. An additional advantage of this variant of the invention is that the mouthpiece cover and the filter wrap can be aligned and arranged precisely relative one another, as the relative position of these two components can be detected optically.
According to an advantageous development of the production method of the invention it is possible to use a mouthpiece cover or filter wrap material provided with at least one inspection opening and with a layer of transparent or semi-transparent material covering the at least one inspection opening, wherein a layer of adhesive is applied to the layer of transparent or semi-transparent material and afterwards the mouthpiece cover or filter wrap material is separated and adhered to a filter strand.
The underlying objective of the invention can also be achieved by means of a cigarette mouthpiece of the aforementioned type, in that the cigarette mouthpiece is designed to be transparent at least in sections and a view is provided through the mouthpiece cover and/or the filter wrap to an underlying layer.
According to one development of the cigarette mouthpiece according to the invention the latter can be produced by a method according to one of claims 20 to 26.
In an advantageous variant of the invention the mouthpiece cover material and/or the filter wrap material comprising at least one inspection hole are rotatable at least in sections about the longitudinal axis of the cigarette mouthpiece and/or are displaceable in longitudinal direction of the cigarette mouthpiece. By rotating or displacing the mouthpiece cover relative to the cigarette mouthpiece optical information can be revealed in the inspection window. In addition the rotational movement can also release aromas, perfumes, flavorings etc. This can be achieved in that aroma capsules arranged between the mouthpiece cover and an underlying layer are crushed by the rotation or displacement.
According to a further variant of the invention it is possible that the mouthpiece cover material and/or the filter wrap material comprising at least one inspection hole is provided with at least one predetermined breaking point, so that after releasing the predetermined breaking point a section of the mouthpiece cover material or the filter wrap material comprising at least one inspection hole can be rotated about the longitudinal axis of the cigarette mouthpiece and/or can be displaced in the longitudinal direction of the cigarette mouthpiece. This variant of the invention is characterized mainly by securing against unwanted rotation, as firstly the force required for releasing the predetermined breaking point has to be applied.
According to an advantageous development of the cigarette mouthpiece according to the invention it is possible that at least one inspection hole is defined by an area with perforated and/or stamped edges which are in the form of predetermined breaking points, wherein a material covering the inspection hole can be removed by a user and after removing the material covering the inspection hole the inspection hole is exposed. According to this variant of the invention the inspection hole is only exposed after the user removes the cover material, so that the functions associated with the inspection window need to be activated by the user and are only activated as desired.
According to the invention the aforementioned objective can also be achieved with a mouthpiece cover of the aforementioned type, in that it comprises at least one an inspection hole covered by a material removable by a user at defined predetermined breaking points and/or comprises at least one uncovered inspection hole, through which an underlying layer can be seen with the naked eye.
The mouthpiece cover can be made of paper and comprise a pattern of several inspection holes. A plurality of inspection holes can also be arranged in at least one row, wherein in principle the row can be shaped as desired. Thus a connecting line through the row could be for example a straight line, a sinusoidal line or any shape of curve.
It is particularly advantageous with regard to an application of adhesive during the production process of a cigarette if the mouthpiece cover is coated with a layer of transparent and/or semi-transparent material covering the at least one inspection hole, as in this way the passage of adhesive through the inspection hole can be prevented.
The invention and all of its additional advantages are explained in more detail by way of several non-restrictive exemplary embodiments which are represented in the drawings. The latter show in schematic view:
First of all, it should be noted that in the variously described exemplary embodiments the same parts have been given the same reference numerals and the same component names, whereby the disclosures contained throughout the entire description can be applied to the same parts with the same reference numerals and same component names. Also details relating to position used in the description, such as e.g. top, bottom, side etc. relate to the currently described and represented figure and in case of a change in position should be adjusted to the new position. Furthermore, also individual features or combinations of features from the various exemplary embodiments shown and described can represent in themselves independent or inventive solutions.
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The device 3 for cutting and/or stamping can be for example a laser system or a mechanical stamping device.
The mouthpiece cover material and the filter wrap material are preferably paper. The mouthpiece cover 2 and filter wrap can however in principle also be produced from any other suitable material, for example from a plastic film or a laminate, for example an alumina laminated paper, cellophane, steamed materials, woven fabric etc.
According to the method of the invention for producing a mouthpiece cover 2 and/or a filter wrap of a cigarette the mouthpiece cover material and/or a filter wrap material are provided with at least one inspection hole 4 of predefinable shape. For this inspection holes 4 are cut or stamped in the mouthpiece cover material or the filter wrap material by means of the cutting or stamping device 3.
By means of the device 3 the mouthpiece cover material 2 and/or the filter wrap material can be provided with a predeterminable pattern consisting of a plurality of inspection holes 4. The mouthpiece cover material 2 according to the invention thus comprises one or more inspection holes 4, which allows or allow the view of an underlying layer with the naked eye. For example, the inspection holes 4 can have a diameter of between 0.1 mm and 25 mm, more preferably between 1 mm and 10 mm. This results in addition to the good detectability of the inspection holes 4 during the production of the cigarette mouthpiece in the good aeration of the cigarette mouthpiece.
Examples of different hole shapes and patterns of inspection holes 4 are shown in
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Said intermediate layer 11 can be provided with at least one material with a predeterminable function, in particular to release an aroma and/or influence smoke values. Thus the intermediate layer 11 could be made for example of paper treated with effective substances, such as chemically reactive substances.
Furthermore, the intermediate layer 11 can also comprise at least one inspection hole 12, through which a view of the underlying layer, for example of the filter wrap 10 is made possible. The filter wrap 10 can also comprise inspection holes 13 through which the underlying, here not shown filter, can be seen. The inspection holes 12 of the intermediate layer 11 can in this case be smaller than the inspection holes 4 of the mouthpiece cover paper 2. If the filter wrap 10 comprises inspection holes 13, the latter can preferably also be smaller than the inspection holes 12 of the intermediate layer 11. In the present case “smaller” means smaller diameter or smaller area.
Of course, a design of the mouthpiece 9 is also possible in which no intermediate layer 11 is provided between the mouthpiece cover 2 and filter wrap 10.
Furthermore, designs of the cigarette mouthpiece 9 are also possible in which between the mouthpiece cover 2 and filter wrap 10 a plurality of intermediate layers 11 are arranged. To achieve special optical effects the different layers 2, 11, 10 can also be colored (differently). At this point it should also be noted that it is not absolutely necessary in all of the embodiments of the invention for the filter wrap 10 to also have an inspection hole 13, thus the filter wrap 10 could also be designed as a conventional filter wrap.
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After the application of adhesive or glue 16 the material web of the mouthpiece cover 2 or the filter wrap 10 can be separated by means of a cutting device in a device for producing a cigarette, a so-called cigarette maker. In a further processing stage the separated platelets of the mouthpiece cover 2 are adhered to filter strands.
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According to the preferred embodiment of the invention however the mouthpiece cover 2 can be rotated relative to the cigarette mouthpiece 9 or relative to the filter wrap 10. By rotating the mouthpiece cover 2 for example capsules arranged between the filter wrap 10 and the mouthpiece cover 2 can be crushed which can release an aroma, fragrances etc. Furthermore, through the inspection hole 4 a color code can be made visible which represents a measure of the intensity of the substances released by the rotation or movement. The further the mouthpiece cover is rotated and/or moved in axial direction of the cigarette mouthpiece, the more additives can be released. The user can then read from the color code identified in the inspection hole 4, which can be printed onto the intermediate layer 11 or onto the filter wrap 10, the level of intensity of the additives adjusted by the latter. This gives the user a smoking experience which is optimally attuned to his taste.
Also the valve function of the cigarette mouthpiece 9 can be adjusted accordingly by rotating the mouthpiece cover 2. Thus zones of different permeability under the mouthpiece cover 2 can be defined. By rotating and/or displacing the mouthpiece cover 2 the inspection window 4 can be moved according to the needs of the user to be congruent with an area of greater or lesser permeability, whereby the ventilation properties of the cigarette mouthpiece 9 can be changed.
Furthermore, the rotatability of the mouthpiece cover 2 enables in a simple manner the release of previously concealed information. In this way for example a previously concealed winning code 19 can be made visible.
According to one variant of the invention it can also be possible that the rotatability or displaceability of the mouthpiece cover 2 or underlying layer is already given. Thus it can also be the case that the mouthpiece cover and/or the filter wrap are provided with at least one predetermined breaking point, so that after releasing the predetermined breaking point a section of the mouthpiece cover 2 or the filter wrap 9 or the intermediate layer 11 comprising at least one inspection hole are rotatable about the longitudinal axis of the cigarette mouthpiece 9 and/or can be displaced in the longitudinal direction of the cigarette mouthpiece 9.
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To produce the cigarette mouthpiece 29 shown in
Lastly, it should be noted that the exemplary embodiments only show possible embodiment variants of the solution according to the invention, wherein the invention is not restricted to the specifically shown embodiment variants. In particular, also combinations of the individual embodiment variants are possible, whereby this variability owing to the teaching on technical procedure of the present invention lies within the ability of a person skilled in this technical field. The scope of protection also includes all conceivable embodiment variants, which realize the concept of the solution forming the basis of the invention and are not described or represented explicitly or are possible by combining individual details of the shown and described embodiment variants. Likewise the protection also extends to the individual components of the device according to the invention insofar as the latter in themselves are essential to the implementation of the invention.
1 Device for producing a mouthpiece cover and/or filter wrap
2 Mouthpiece cover
3 Device for cutting and/or stamping
4 Inspection hole
5 Logo
6 Zone perforation
7 Window formed by a plurality of inspection holes
8 Sensor
9 Cigarette mouthpiece
10 Filter wrap
11 Intermediate layer
12 Inspection holes of the intermediate layer
13 Inspection holes of the filter wrap
14 Plastic layer
15 Glue roller
16 Glue
17 Filter strand
18 Platelet
19 Winning code
20 Area
21 Predetermined breaking points
22 Material
23 Cigarette mouthpiece
24 Mouthpiece cover
25 Filter wrap
26 Chamber
27 Filler
28 Tobacco strand
29 Cigarette mouthpiece
30 Strip
31 Strip
32 Transparent or semi-transparent material
33 Filter strand
Number | Date | Country | Kind |
---|---|---|---|
A 1545/2009 | Sep 2009 | AT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/AT2010/000355 | 9/29/2010 | WO | 00 | 6/6/2012 |