The present invention relates to a method for producing a metal hydride, and in particular to a method for producing a metal hydride from a metal amide and a metal imide.
Hydrogen is an important chemical raw material being used in large quantity in various industrial fields such as synthetic chemistry and petroleum refinery. A fuel cell that produces electric power by using hydrogen as a fuel has actively been developed as a clean energy source that does not produce harmful substances, such as NOx and SOx, or greenhouse gases, such as CO2, resulting in global warming.
As methods for storing hydrogen, a method of compressing hydrogen for storage in a high-pressure cylinder, a method of cooling and liquefying hydrogen for storage, a method of storing hydrogen in a hydrogen storage substance, such as an activated carbon or a hydrogen storage alloy, and the like are known.
Among such methods for storing hydrogen, the method of storing hydrogen in a hydrogen storage substance has been particularly drawing attention as a hydrogen storage method to supply hydrogen used for operation of a fuel cell installed on a mobile object such as a fuel-cell vehicle. However, for example, a hydrogen storage alloy as a kind of hydrogen storage substance is disadvantageous in that a small hydrogen storage rate per unit mass thereof is small, which is 1 to 2 mass %, due to high specific gravity.
Therefore, recently, a method for producing hydrogen by reacting a metal hydride with ammonia (NH3) has attracted attention (see, for example, Japanese Patent Application Laid-Open No. 2005-154232, paragraph [0010] and others). For example, when a lithium hydride (LiH) is in contact with NH3, hydrogen is produced according to a reaction equation of “LiH+NH3→LiNH2+H2”.
Use of this reaction is advantageous in that “LiH+NH3” which are raw materials are lightweight and hydrogen production rate per unit mass of the raw materials is high, which is approximately 8 mass % (=mass of H2/mass of (LiH+NH3)). When the generated LiNH2 is in contact with an unreacted LiH, hydrogen is produced according to a reaction equation of “LiNH2+LiH→H2” and a lithium imide (Li2NH) is concurrently obtained as a by-product.
However, in the method for generating hydrogen, although it is preferable to return LiNH2 and Li2NH produced concurrently with hydrogen production to LiH again for reuse, any practical producing method for obtaining LiH from LiNH2 or Li2NH has not been reported.
In view of the foregoing circumstances, it is an object of the present invention to provide a method for producing a metal hydride from a metal amide and a metal imide at a high inversion rate.
According to the present invention, there is provided a method for producing a metal hydride by reacting hydrogen with one or both of a metal amide and a metal imide in a gas flow containing the hydrogen having a hydrogen partial pressure of 0.1 MPa or greater.
This method for producing a metal hydride is preferably used, particularly when the metal constituting the metal amide and the metal imide is lithium, sodium or potassium.
According to the present invention, a metal hydride can be produced from a metal amide and a metal imide at a high conversion rate. Hence, the present invention is adaptable to, for example, use as a hydrogen supply source which requires a hydrogen release/storage cycle of a fuel cell or the like.
In a method for producing a metal hydride according to the present invention, a metal hydride is produced by reacting hydrogen (H2) with one or both of a metal amide and a metal imide in an gas flow containing a hydrogen (H2) gas having a hydrogen partial pressure (H2 partial pressure) of 0.1 MPa or greater.
The gas flow containing a H2 gas having a H2 partial pressure of 0.1 MPa or greater means that, in the case of pure H2 gas, the pressure of H2 gas is 0.1 MPa or greater and that, in the case of a mixed gas including other gases, the partial pressure of H2 gas contained therein is 0.1 MPa or greater.
When a mixed gas is used, other gases need to have properties which do not inhibit a production reaction of a metal hydride. Specifically, an inert gas such as helium (He) gas, argon (Ar) gas or nitrogen (N2) gas is used.
Examples of the metal amide include lithium amide (LiNH2), sodium amide (NaNH2), potassium amide (KNH2), magnesium amide (Mg(NH2)2) and calcium amide (Ca(NH2)2).
For example, a chemical reaction equation for obtaining lithium hydride (LiH) which is the metal hydride from LiNH2 is as follows:
LiNH2+H2→LiH+NH3 (1A).
This equation (1A) indicates that ammonia (NH3) is produced concurrently with production of LiH. To advance the reaction from the viewpoint of the production of LiH, the generated NH3 is preferably released to the outside of the reaction system. Accordingly, in circulating a gas containing H2 gas supplied to the reaction for use, it is necessary to provide means for removing NH3 in a circulating path.
The chemical reaction of the equation (1A) is a reversible reaction and a reaction expressed by the following equation can be produced under a predetermined condition:
LiH+NH3→LiNH2+H2 (1B).
For example, in the case of the reaction of the equation (1A), LiH can be synthesized at a reaction rate of approximately 100% by performing the reaction at a H2 partial pressure of 0.5 MPa and a reaction temperature of 300° C. for a predetermined period (e.g., 4 hours). On the other hand, in the case of the reaction of the equation (1B), LiNH2 can be synthesized at a reaction rate of approximately 100% by performing the reaction at a NH3 gas partial pressure of 0.9 MPa and a room temperature for 24 hours. Reaction systems of the equations (1A), (1B) represent a kind of hydrogen storage material capable of repeatedly performing hydrogen release/storage.
A chemical reaction equation for obtaining sodium hydride (NaH) which is a metal hydride from NaNH2 is expressed as follows:
NaNH2+H2→NaH+NH3 (2A).
This reaction is an endothermic reaction. NaH can be synthesized at a reaction rate of approximately 100% by performing the reaction at a H2 partial pressure of 0.5 MPa and a reaction temperature of 200° C. for a predetermined period (e.g., 4 hours).
The chemical reaction of the equation (2A) is also a reversible reaction and an exothermic reaction expressed by the following equation proceeds at a room temperature:
NaH+NH3→NaNH2+H2 (2B).
For example, by maintaining a NH3 gas partial pressure at 0.5 MPa at a room temperature for 24 hours, NaNH2 can be obtained at a reaction rate of approximately 62%. When the reaction of the equation (1B) is performed under the same conditions, LiNH2 can be obtained at a reaction rate of approximately 50%. Comparison of these reactions and comparison of conditions and results of the reactions of the equations (1A) and (2A) indicate that in a reversible reaction system between “metal amide+hydrogen” and “metal hydride+ammonia”, a higher reactivity is obtained when Na is used as the metal species than Li. This is considered to be because NaNH2 and NaH are more unstable than LiNH2 and LiH, respectively.
Through reactions of the equations (1B), (2B), a reaction rate of approximately 100% can be obtained by performing milling operations at a HN2 gas partial pressure of 0.5 MPa for two hours. Reaction systems of the equations (2A), (2B) also represent a kind of hydrogen storage material capable of repeatedly performing hydrogen release/hydrogen storage.
A chemical reaction equation for obtaining potassium hydride (KH) which is a metal hydride from KNH2 is as follows:
KNH2+H2→KH+NH3 (3A).
This reaction is an endothermic reaction. For example, by raising a temperature to 300° C. at a temperature rising rate of 5° C./min under a H2 partial pressure of 0.5 MPa, KH can be synthesized at a reaction rate of approximately 90%.
The chemical reaction of the equation (3A) is also a reversible reaction and an exothermic reaction expressed by the following equation proceeds at a room temperature:
KH+NH3→KNH2+H2 (3B).
For example, by maintaining a NH3 gas partial pressure at 0.5 MPa at a room temperature for 24 hours, KNH2 can be obtained. Reaction systems of the equations (3A), (3B) may also be regarded as a kind of hydrogen storage material capable of repeatedly performing hydrogen release/storage.
Examples of the metal imide include lithium imide (Li2NH), sodium imide (Na2NH), potassium imide (K2NH), magnesium imide (MgNH) or calcium imide (CaNH). For example, a chemical reaction equation for obtaining LiH from Li2NH is as follows:
Li2NH+2H2→2LiH+NH3 (4).
LiH is produced by reacting Li2NH with H2 at a molar ratio of 1:2. Given the equations (1A) and (4), it is appreciated that a raw material for producing LiH may be a mixture of LiNH2 and Li2NH.
In the case of the equation (4) as well, it is indicated that NH3 is produced concurrently with production of LiH. Accordingly, from the viewpoint of LiH production, the produced NH3 need to be released to the outside of the reaction system in the same way as in the case where LiNH2 is used as a starting material as described above. The reaction of the equation (4) is also a reversible reaction, which represents a kind of hydrogen storage material capable of repeatedly performing hydrogen release/storage.
A preferable reaction temperature for obtaining the various types of metal hydrides described above depends upon a metal species. Too low reaction temperature causes a problem of decreasing the purity of metal hydride in a reaction product. On the other hand, too high reaction temperature may make it impossible to obtain a metal hydride due a decomposition reaction of a raw material itself. For example, in a case where LiNH2 is a raw material, the reaction temperature is set to a temperature at which a reaction of “2LiNH2→Li2NH+NH3”, which is the decomposition reaction, will not occur.
The reason why an H2 partial pressure of a reaction atmosphere is set to 0.1 MPa or greater is that LiH purity in a reaction product is decreased when the partial pressure is less than 0.1 MPa as shown in an example described below. An upper limit of the H2 partial pressure in the reaction atmosphere is determined from the viewpoint of safety required for a reaction apparatus rather than a viewpoint emphasizing on the reaction efficiency of a metal hydride in the obtained product.
This method for producing metal hydride is suitably used, particularly when metal constituting a metal amide and a metal imide is lithium, sodium or potassium.
Now, the present invention will described below in more detail, by way of examples.
[Sample Preparation and Structural Analysis with X-Ray Diffraction Apparatus]
LiNH2 (produced by Sigma Aldrich Co., Ltd., Purity: 95% (the same was used for LiNH2 hereinafter described)) was weighed to 300 mg, which was then put into a mill container (internal capacity: 250 ml) mounted on a planetary ball mill apparatus (manufactured by Fritsch Co., Ltd., model: P-5) and, after the inside of the mill container was evacuated, Ar gas (purity: 99.995%) was introduced such that an inner pressure was 0.9 MPa for performing milling treatment for 2 hours.
5 mg of the obtained crushed particles was taken and retained in a gas flow having a H2 partial pressure of 0.05 MPa at 300° C. for 4 hours. “A H2 partial pressure of 0.05 MPa” is achieved by “a mixture of H2 gas and Ar gas having a total pressure of 0.25 MPa” (which is the same for the examples below).
Subsequently, the resulting heat-treated product (=Comparative Example 1) was taken and phase-identified by the powder X-ray diffraction method (XRD). Similarly, a heat-treated product (=Example 1) was prepared under heat-treatment atmosphere having an H2 flow (H2 gas: 0.1 MPa, Ar gas: 0.15 MPa) of a H2 partial pressure of 0.1 MPa, and a heat-treated product (=Example 2) was prepared under heat-treatment atmosphere having a pure H2 gas flow of 0.5 MPa, and phase-identified by the XRD.
As shown in
Sample preparation and evaluation methods for Examples 3 and 4 and Comparative Example 2 were in accordance with those of Examples 1 and 2 and Comparative Example 1, except that Li2NH was used in place of LiNH2 as a starting material. Li2NH was prepared by heating LiNH2 at 450° C. in vacuum.
LiNH2 was weighed to 300 mg, which was then subjected to milling treatment using the planetary ball mill apparatus, model P-5, for two hours. Next, 100 mg of the obtained crushed particles was taken and retained at 300° C. for 200 hours in a sealed atmosphere of pure H2 gas of 1 MPa. Subsequently, the resulting heat-treated product (=Comparative Example 3) was phase-identified by the powder X-ray diffraction method (XRD).
LiNH2 and LiH (produced by Sigma Aldrich Co., Ltd., Purity: 95%) were weighed to 966 mg and 335 mg, respectively, so that they had an equal mole to each other. These and titanium trichloride (TiCl3) (produced by Sigma Aldrich Co., Ltd.) of 65 mg were put into the mill container mounted on the planetary ball mill apparatus, model P-5, and, after the mill container was evacuated, Ar gas was introduced so that an inner pressure thereof was 0.9 MPa before performing milling treatment for 2 hours.
The sample subjected to the milling treatment was taken out inside a glove box in an atmosphere of Ar gas (purity: 99.995%) to minimize adverse effects of sample oxidation and moisture adsorption and moved into a reaction container for hydrogen release experiment in the atmosphere of Ar gas and the reaction container was then evacuated.
Subsequently, the reaction container was heated from a room temperature to 250° C. at a temperature rising rate of 10° C./min, using an electric furnace and retained for 120 minutes at 250° C. During the temperature elevation, the gas discharged from the reaction container was cooled to 20° C., the gas pressure was measured and was taken into a gas cylinder as needed. During the retention of the reaction container at 250° C., while a gas pressure in the reaction container was adjusted using a buffer container so that the pressure of the released gas was 20 kPa or less, released gas was cooled to 20° C. the gas pressure was measured and the gas was taken into the gas cylinder as needed.
The released gas taken in this way was analyzed using a gas chromatograph (manufactured by Shimadzu Corporation, Model: GC9A, TCD detector, Column: Molecular sieve 5A) and hydrogen release amount was measured.
Hydrogen production with LiNH2 and LiH follows a reaction equation of “LiNH2+LiH→Li2NH+H2”.
LiNH2 was weighed to 1.3 g, which was put into the mill container. Next, the inside of the mill container was kept in an Ar gas atmosphere of 0.9 MPa and milling treatment was performed for 2 hours using the planetary ball mill apparatus (model: P-5). Subsequently, the obtained crushed particles of 500 mg was moved into the reaction container made of SUS and the container was heated at a predetermined temperature of 175 to 300° C. for 12 hours in gas flows conditioned to H2 partial pressures of 0.05 MPa, 0.1 MPa and 0.5 MPa, respectively. In addition, the same test was conducted using a Li2HN in place of LiNH2.
To check a purity of LiH of a prepared sample, the samples, LiNH2 and TiCl3 were weighed to 335 mg, 966 mg and 65 mg, respectively, and put into a mill container. Next, the inside thereof was conditioned to an Ar gas atmosphere of 0.9 MPa and milling treatment was performed for 2 hours using the planetary ball mill apparatus (model: P-5).
Next, a sample of 500 mg was moved into a reaction container made of SUS from the mixed crushed particles and, after the reaction container was heated at 250° C. for 120 minutes, hydrogen release amount generated after the heating was quantified with a gas chromatograph.
Weighing LiNH2, Li2NH, TiCl3 and products, putting them into a ball mill container, moving them into a reaction container, and the like were performed in a high purity Ar gas glove box.
Table 1 shows a test result using LiNH2 as raw material and Table 2 shows a test result using Li2NH as a raw material. LiH purity (x %) in each sample was obtained by an equation of x=(y/4.73)×95, where y is hydrogen release amount (mass %) of each sample, based on the evaluation result of the standard sample described above.
Table 1 verifies that when LiNH2 was used as a raw material, by performing the reaction at the H2 partial pressure in a gas flow of reaction atmosphere of 0.1 MPa and at a temperature of not less than 200° C., a product having LiH purity of not less than 50% as well as high conversion rate was obtained.
Table 2 verifies that when lithium imide was used as a raw material, by performing the reaction at a H2 partial pressure in a gas flow of reaction atmosphere of 0.1 MPa and at a temperature of not less than 200° C., a product having LiH purity of not less than 50% as well as high conversion rate was obtained, in the same way as in the case of LiNH2.
Synthesis of NaNH2 having a high purity used for tests of Examples 5 and 6 and Comparative Example 4 described below were performed. NaH (produced by Sigma Aldrich Co., Ltd., Purity: 95%) was weighed to 300 mg, put with high-chrome steel balls (diameter: 7 mmφ) into a mill container (inner capacity: 30 cm3) made of the same material as that of the high-chrome steel balls. The inside of the mill container was maintained in a NH3 gas atmosphere (inner pressure: 0.5 MPa) and reacted at a room temperature for two hours, using a vibrating milling apparatus (manufactured by Seiwa Giken Co., Ltd., model: RM-10).
5 mg of NaNH2 obtained as described above was taken, from which the following three heat-treated products were prepared for phase identification with XRD, respectively: a heat-treated product (Example 5) maintained at 200° C. for four hours in a gas flow having a H2 partial pressure of 0.5 MPa, a heat-treated product (Example 6) maintained at 100° C. for four hours in a gas flow having a H2 partial pressure of 0.5 MPa, and a heat-treated product (Comparative Example 4) maintained at 200° C. for four hours in a gas flow having a H2 partial pressure of 0.05 MPa.
As shown in
Synthesis of KNH2 having high purity used for a test of Example 7 described below was performed. First, K (produced by Sigma Aldrich Co., Ltd., purity 99.95%) was weighed to 100 mg and was maintained at 600° C. in an H2 atmosphere of 1 MPa for 24 hours.
4.33 mg of KNH2 obtained in the above way was taken and put into a reaction container (inner capacity: 300 ml) made of SUS. The container was set on a differential scanning calorimeter (DSC) (manufactured by TA Instruments Inc., model: Q10 PDSC) and was heated to 300° C. at a temperature rising rate of 5° C./min in a gas flow (50 ml/min) having a H2 partial pressure of 0.5 MPa. The obtained sample was phase-identified with XRD.
a) shows a DSC curve (Example 7) of KNH2 powder during heat treatment by DSC described above. As shown in
For the LiNH2 powder which had been used to prepare a sample of Example 1 and the NaNH2 powder which had been synthesized to prepare a sample of Example 5, DSC measurement and hydrogen storage temperature evaluation were performed, respectively. DSC measurement conditions were as follows: In a gas flow (50 ml/min) having a H2 partial pressure of 0.5 MPa and at a temperature rising rate of 5° C./min, NaNH2 powder was maintained at 200° C. after heating to 200° C. (Example 8), while LiNH2 powder was maintained at 300° C. after heating to 300° C. (Example 9).
As shown in
Number | Date | Country | Kind |
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2007-065315 | Mar 2007 | JP | national |
2007-239376 | Sep 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP08/00590 | 3/14/2008 | WO | 00 | 1/6/2010 |