The invention lies in that when a semiconductor substrate is produced by directly silicon wafers to each other without using an oxide film, ions other than hydrogen ions implanted for exfoliating the wafer for the active layer is implanted in a dose enough to suppress hydrogen ion diffusion in thermal exfoliation, and concrete methods therefor are explained individually.
In the method according to the first invention shown in
Thereafter, ions other than hydrogen such as oxygen ions or argon ions are implanted up to a position that a depth from the surface side the hydrogen ion implantation is shallower than the hydrogen ion implanted layer 3 (step (c)). By the implantation of the oxygen ions or argon ions are implanted a dose of ions sufficient to suppress the occurrence of void or blister defects in the active layer.
Then, the wafer 1 for the active layer is laminated at the ion implanted side to the wafer 2 for the support substrate (step (d)), and an exfoliation heat treatment is applied to partly exfoliate the wafer 1 for the active layer at the ion implanted layer 3 as a cleavage plane (exfoliation face) (step (e)), and thereafter the re-oxidation treatment (step (f)), removal of oxide film 4 (step (g)) and planarization treatment (step (h)) are carried out to produce a semiconductor substrate 6 in which a silicon layer 5 is formed on the wafer 2 for the support substrate.
As the planarization treatment is suitable a treatment in Ar or H2 atmosphere at a high temperature above 1100° C.
In the above method, the ions other than hydrogen are particularly implanted at the step (c), so that the diffusion of hydrogen into the laminated interface at the exfoliation heat treatment of the step (e) is suppressed by such implanted ions to suppress the occurrence of voids or blisters, and hence the semiconductor substrate is obtained by directly laminating silicon wafers to each other without using the oxide film.
The condition for implanting the ions other than hydrogen required for the suppression of void or blister defects in the active layer is explained in detail below.
That is, the dose of the ions other than hydrogen is derived from a relational equation to the thickness of the oxide film in the implantation as follows. Moreover, the upper limit can be determined experimentally, and is 1×1016 atoms/cm2 for argon ions and 2×1016 atoms/cm2 for oxygen ions, respectively.
In the method according to the second invention shown in
Then, the wafer 1 for the active layer is laminated at the ion implanted side to the wafer 2 for the support substrate (step (d)), and an exfoliation heat treatment is applied to partly exfoliate the wafer 1 for the active layer at the ion implanted layer 3 as a cleavage plane (exfoliation face) (step (e)), and thereafter the re-oxidation treatment (step (f)), removal of oxide film 4 (step (g)) and planarization treatment (step (h)) are carried out to produce a semiconductor substrate 6 in which a silicon layer 5 is formed on the wafer 2 for the support substrate.
In the above method, the ions other than hydrogen are particularly implanted at the step (b), so that the diffusion of hydrogen into the laminated interface at the exfoliation heat treatment of the step (e) is suppressed by such implanted ions to suppress the occurrence of voids or blisters, and hence the semiconductor substrate is obtained by directly laminating silicon wafers to each other without using the oxide film.
Even in the method of
In the method according to the third invention shown in
Thereafter, ions other than hydrogen such as oxygen ions or argon ions are implanted up to a position that a depth from the surface side the hydrogen ion implantation is shallower than the hydrogen ion implanted layer 3 (step (d)). By the implantation of the oxygen ions or argon ions are implanted a dose of ions and oxygen sufficient to suppress the occurrence of void or blister defects in the active layer by such ions themselves and oxygen sputtered by such ions.
Then, the oxide film 7 is completely removed by using a chemical polishing treatment with an etching solution composed mainly of, for example, hydrofluoric acid (hereinafter referred to as HF treatment) (step (e)), and the wafer 1 for the active layer is laminated at the ion implanted side to the wafer 2 for the support substrate (step (f)), and an exfoliation heat treatment is applied to partly exfoliate the wafer 1 for the active layer at the ion implanted layer 3 as a cleavage plane (exfoliation face) (step (g)), and thereafter the re-oxidation treatment (step (h)), removal of oxide film 4 (step (i)) and planarization treatment (step (j)) are carried out to produce a semiconductor substrate 6 in which a silicon layer 5 is formed on the wafer 2 for the support substrate.
In the above method, the ions other than hydrogen are particularly implanted at the step (d) in addition to the hydrogen ion implantation of the preceding step, so that the diffusion of hydrogen into the laminated interface at the exfoliation heat treatment of the step (e) is suppressed by such implanted ions and oxygen sufficiently sputtered at these steps to suppress the occurrence of voids or blisters, and hence the semiconductor substrate is obtained by directly laminating silicon wafers to each other without using the oxide film.
Here, there is explained the condition for sputtering oxygen from the oxide film through the implantation of oxygen ions or argon ions in addition to the implantation of hydrogen ions to implant oxygen required for the suppression of void or blister defects in the active layer is explained in detail below.
Now, in order that ND defined in the equation (I) satisfies ND>4.2×1014 atoms/cm2 by implanting ions other than hydrogen, it is required to make up a shortfall of NHO (oxygen introduced into the active layer by hydrogen ion implantation) with NIO (oxygen introduced into the active layer by an element other than hydrogen) and NID (defect introduced into the active layer by implanting ions other than hydrogen).
There are B, P and As as an element generally implanted into the wafer. In Table 1 is shown a dose of oxygen introduced by a recoil phenomenon in the implantation of such an element ion, i.e. a recoil phenomenon that when the element ion is implanted through the oxide film, oxygen atom is sputtered from the oxide film by the implanted ion to strike into Si crystal. In
RZ=0.0007×qz1.325 (III)
where qz is an atomic mass.
Each recoil ratio of hydrogen, oxygen and argon is determined according to the equation (III) as follows:
Hydrogen:RH=0.0007 (qH=1)
Oxygen:RO=0.0277 (qO=16)
Argon:RAr=0.0934 (qAr=40)
When argon ions are implanted after the hydrogen ion implantation at hydrogen dose: 6×1016 atoms/cm2 and implantation energy: 50 keV, a relation between implantation dose of argon ions and thickness of oxide film is determined in order that ND defined in the equation (I) satisfies ND>4.2×1014 atoms/cm2.
At first, the equation (I) in the implantation of argon ions is represented as follows:
ND=NHO+NArO+NArD (I)
NHO=DH(hydrogen dose)×tbox(thickness of oxide film)×kHO(coefficient) (II)
(where DH=6×1016 atoms/cm2 and kHO=4.76×102 8/cm)),
NArO=DAr(argon dose)×tbox(thickness of oxide film)×kArO(coefficient)
(where kArO=RAr/RH×kHO=0.0934/0.000×4.67×102=6.23×104) and NArD=DAr, the above equation (I) is
ND=NHO+NArO+NArD=DH×tbox×kHO+DAr×tbox×kArO+DAr=4.2×1014 atoms/cm2,
from which the implantation dose of argon ions is DAr=(4.2×1014−6.0×1016×tbox×4.67×102)/(tbox×6.23×104+1).
Similarly, when oxygen ions are implanted after the hydrogen ion implantation at hydrogen dose: 6×1016 atoms/cm2 and implantation energy: 50 keV, a relation between implantation dose of oxygen ions and thickness of oxide film is determined in order that ND defined in the equation (I) satisfies ND>4.2×1014 atoms/cm2.
At first, the equation (I) in the implantation of oxygen ions is represented as follows:
ND=NHO+NOO+NOD (I)
NHO=DH(hydrogen dose)×tbox (thickness of oxide film)×kHO(coefficient) (II)
(where DH=6×1016 atoms/cm2 and kHO=4.76×102 (/cm)), NOO=DO (oxygen dose)×tbox (thickness of oxide film)×kOO (coefficient)
(where kOO=RO/RH×kHO=0.0277/0.0007×4.67×102=1.85×104) and NOD=DO, the above equation (I) is
In
In the method according to the fourth invention shown in
Then, the oxide film 7 is completely removed by using, for example, HF treatment (step (e)), and the wafer 1 for the active layer is laminated at the ion implanted side to the wafer 2 for the support substrate (step (f)), and an exfoliation heat treatment is applied to partly exfoliate the wafer 1 for the active layer at the ion implanted layer 3 as a cleavage plane (exfoliation face) (step (g)), and thereafter the re-oxidation treatment (step (h)), removal of oxide film 4 (step (i)) and planarization treatment (step j)) are carried out to produce a semiconductor substrate 6 in which a silicon layer 5 is formed on the wafer 2 for the support substrate.
In the above method, the ions other than hydrogen are particularly implanted at the step (c) in addition to the hydrogen ion implantation of the subsequent step, so that the diffusion of hydrogen into the laminated interface at the exfoliation heat treatment of the step (e) is suppressed by such implanted ions and oxygen sufficiently sputtered at these steps to suppress the occurrence of voids or blisters, and hence the semiconductor substrate is obtained by directly laminating silicon wafers to each other without using the oxide film.
Even in the method shown in
In any methods shown in
A laminated semiconductor substrate is prepared by forming an oxide film of 150 nm in thickness on the surface of the wafer for the active layer and implanting hydrogen ions so as to come a peak of the implantation dose (ion implanted layer) to a depth position of 500 nm from the surface of the wafer for the active layer, and then laminating the wafer for the active layer at its ion implanted side to the wafer for the support substrate and conducting the exfoliation heat treatment to exfoliate the wafer for the active layer at the hydrogen ion implanted peak region (ion implanted layer), and thereafter conducting an oxidation treatment and removing the oxide film and conducting the planarization treatment.
A laminated semiconductor substrate is prepared by implanting hydrogen ions so as to come a peak of the implantation dose (ion implanted layer) to a depth position of 500 nm from the surface of the wafer for the active layer without forming an oxide film on the surface of the wafer for the active layer as shown in
A laminated semiconductor substrate is prepared by implanting hydrogen ions so as to come a peak of the implantation dose (ion implanted layer) to a depth position of 500 nm from the surface of the wafer for the active layer without forming an oxide film on the surface of the wafer for the active layer as shown in
According to the method shown in
According to the method shown in
According to the method shown in
According to the method shown in
According to the method shown in
According to the method shown in
According to the method shown in
According to the method shown in
In these examples, the same procedures as in Invention Examples 1-8 are repeated, respectively, except that the surfaces of the wafer for the active loayer and the wafer for the support substrate are subjected to an oxygen plasma treatment prior to the lamination between the wafer for the active layer and the wafer for the support substrate. Moreover, the plasma treatment is carried out under condition that the wafers are kept for 20 seconds after the interior of the reaction chamber replaced with oxygen gas is rendered into a vacuum state.
In the above examples, the ion implantation conditions are as follows.
With respect to the thus obtained semiconductor substrates, the quantity of defects generated is visually measured as a count of defect number under a high-intensity light-gathering lamp or a fluorescent lamp. The results are shown in Table 2. As seen from Table 2, the occurrence of defects is suppressed in the semiconductor substrates according to the invention even when the oxide film is not existent.
As shown in Table 2, when hydrogen ions are first implanted, the organic substance existing on the surface of the wafer is easily adhered onto the wafer and the blisters are easily generated. Therefore, it is preferable to first implant ions other than hydrogen, and it is more preferable to clean the wafer after the implantation of ions other than hydrogen and then implant hydrogen ions.
Number | Date | Country | Kind |
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2006-130237 | May 2006 | JP | national |