Patent Application
20070125130
The present invention relates to producind a knit fabric; more particulary, relates to obtaining a windproof and rainproof single-layer knit fabric through a specific engineering.
A prior art, “a fast-dry and windproof functional fabric with high air permeability and high moisture permeability”, is proclaimed in Taiwan, comprising an anion-base polyester fabric, a surface fabric and a Teflon (Polytetrafluoroethylene) film. The Teflon film is deposed between the polyester fabric and the surface fabric. The polyester fabric is a hydrophile fabric. And, the Teflon film is waterproof, windproof and vapor permeable.
Another prior art, “Waterproof and Moisture-permeable Elastic Fabric with Layers”, is proclaimed in Taiwan, where, the elastic fabric comprises a layer of stretchable material having elastic essence; a polymer film with air permeability, water resist, and elasticity as that of the stretchable material; and an adhesive to adhere the layer of stretchable material to the polymer film with discontinuous segments.
A third prior art, “Moisture-Permeable Fabric with Environmental-Protection Water-base Resin and a Producing Method Thereof”, is proclaimed in Taiwan, where a method for producing the fabric includes the following steps: (a) The fabric is gone through a general pre-process to obtain a pick-up rate of 5˜25%. (b) A water-base resin is coated at the bottom in an amount of 70˜200 g/m2, a foaming rate of 1:3˜1:7, and a drying temperature of 60˜150° C. for 45 seconds to 1 minute; and is squeezed. (c) A water-base PU resin is coated in an amount of 100˜150 g/m2, a drying temperature of 60˜150° C. per 0.5˜1.5 minutes, and a heat-treatment temperature of 120˜200° C. per 0.5˜2.5 minutes. Consequently, an environmental protection fabric is obtained having a water-resistance more than 5000 mm. H2O and a moisture permeability more than 5000 g/m2 /Day.
Although the above prior arts are waterproof, they comprises multi-layers so that the fabrics are thick and the producing methods are complex. Hence, the prior arts do not fulfill users' requests on actual use.
The main purpose of the present invention is to produce a windproof and rainproof single-layer knit fabric.
To achieve the above purpose, the present invention is a mothed for producing a windproof and air-permeable knit fabric, where the producing steps comprises designing the knit fabric with three parameters of characteristics; making a gray fabric; desizing the gray fabric together with impurities and greasiness on a surface of the knit fabric removed as well as a process of shrinking tremendously; going through a brushing engineering comprising a high density process, a brushing process and a napping process; and, after obtaining nano-scale naps on the surface of the knit fabric through the above brushing engineering, going through a finish process with a special agent to obtain a finished product which is rainproof, winproof and air-permeable and follows the regulations of AATCCP35 and ASTM D737. Accordingly, a novel mothed for producing a wind proof and air-permeable knit fabric is obtained.
The present invention will be better understood from the following detailed descriptions of the preferred embodiments according to the present invention, taken in conjunction with the accompanying drawings, in which
The following description of the preferred embodiment is provided to understand the features and the structures of the present invention.
Please refer to
(a) Designing a knit fabric 1: Characteristics of the knit fabric are decided by using three parameters of a yarn count, a weaving and a yarn character. The yarn count is a value between 1 and 0.1 denier; the weaving comprises a parameter for obtaining a fabric with a high density between 40 and 45 courses per inch; and, the yarn character is a shrinkage rate between 30% and 50% in a boiling water.
(b) obtaining a gray fabric 2: The gray fabric is made by a machine according to the above three parameters.
(c) Desizing 3: Two processes are done: a process of removing impurities and greasiness on a surface of the knit fabric to obtain a clearer surface with fewer blemishes; and a process of shrinking tremendously to obtain thickness and elasticity.
(d) Pre-setting 4: The knit fabric is processed through a pre-setting 4 under a temperature between 170° C. and 190° C. after the desizing to avoid influence on the original structure while going through the following steps for making the knit fabric.
(e) Dyeing 5: The knit fabric after pre-setting is dipped into a dye stuff. The dyestuff is heated with water mixed. The knit fabric is stirred in the dyestuff to be dyed evenly. The dyed fabric is washed with a color fixing agent added to fix color.
(f) Going through a brushing engineering 6: The knit fabric after dyeing is gone through a brushing engineering to obtain a feel of hand. The brushing engineering comprises a plurality of processes to obtains a structure of the knit fabric to be windproof and waterproof with nano-scale naps of high density. Please refer to
(g) Going through a finish process 7: The knit fabric after brushing engineering, which has nano-scale naps, is dipped in a special agent, which is a nano-scale fluoride, to obtain a windproof and rainproof surface.
Please refer to
AATCC 35. The finished product is certificated by passing these tests. The finished product made with the above steps obtains characteristics of light-weight, comfortable feeling, rainproof and windproof surface, and elasticity. The knit fabric is rainproof for resisting a rain pressure below 600 mmhg and is windproof for resisting a wind pressure around 20˜50 ft3/ft2×min.
Please refer to
To sum up, the present invention is a mothed for producing a windproof and air-permeable knit fabric, where, through several simple steps of designing, desizing, and brushing, a windproof, rainproof and elastic knit fabric is produced.
The preferred embodiment herein disclosed is not intended to unnecessarily limit the scope of the invention. Therefore, simple modifications or variations belonging to the equivalent of the scope of the claims and the instructions disclosed herein for a patent are all within the scope of the present invention.
