The present invention relates generally to a method for dexterous and precise preparation, transportation and dispersion of tiny volumes of liquid. More particularly, the present invention utilizes a dynamic patterned non-wettable surface with wettability contrast to reversibly switch solid/liquid adhesion.
The manipulation and transfer of tiny liquid droplets is an operation that is typically done for the purpose of maneuvering targeted tiny droplets (capture and release) or preparing tiny liquid droplets from a bulk source. Such a manipulation operation is a significant and pragmatic technique that features prominently in both research and industry. Precise and reliable manipulation of droplets is a critical step for chemical and biological reactions and analysis processes, such as microfluidics and micro-reactors. The quality of reacted products and the accuracy of analysis highly depend on precise volume control of manipulation and transfer processes. Manipulation with noticeable liquid loss can lead to unsatisfactory reaction products and erroneous analytical results.
With help of measurement tools, preparing and transferring large amounts of liquid with specific volumes is usually easy. However, for tiny volume liquid droplets, such as those of microliter and nanoliter size, the same processes are difficult due to the relatively considerable surface tension encountered. In particular, in order to capture and manipulate tiny liquid droplets reliably, it is essential that the manipulator provide high liquid/solid adhesion so as to overcome the substantial surface tension of the droplet and to balance the gravitational force acting on the droplet. On the other hand, in order to disperse or release the droplets on a target surface, the liquid/solid adhesion of the manipulator should be greatly reduced so that the droplet will be released due to the prevailing gravitational force. These two seemingly contradictory requirements lead to challenges for tiny droplet manipulation. Moreover, unlike conventional measurement methods with large amounts of liquid residue remain on the measurement tools after the manipulation, in order to control tiny droplet volume precisely, the transfer process for these tiny droplets should be nearly loss-free.
To prepare droplets with volumes down to the nanoliter size, various techniques, including pyroelectrodynamic shooting, piezoelectric nozzle dispersing, and focused acoustics ejection, can be applied. However, none of these techniques can deposit droplets on a liquid-repellent surface reliably due to the low liquid/solid adhesion of such a surface. Although these techniques can aliquot bulk liquid source into small droplets, they cannot manipulate individual droplets on-demand. Such weak maneuverability over droplets makes them inapplicable for applications requiring multistage manipulation, such as micro-reactors and multi-component particle synthesis. Furthermore, these techniques often require expensive components (such as an infrared laser or a focused acoustic transducer) and complicated fabrication processes. See, for example Ferraro, P., Coppola, S., Grilli, S., Paturzo, M., & Vespini, V., “Dispensing nano-pico droplets and liquid patterning by pyroelectrodynamic shooting,” Nature nanotechnology, 5(6), 429-435 (2010); and Ellson, R., Mutz, M., Browning, B., Lee, L., Miller, M. F., & Papen, R., “Transfer of low nanoliter volumes between microplates using focused acoustics—automation considerations,” Journal of the Association for Laboratory Automation, 8(5), 29-34 (2003), both of which are incorporated herein by reference in their entirety.
Smart non-wettable surfaces with responsive liquid adhesion stimulated by various external stimuli, such as pH value and temperature, have been proposed for liquid handling and transfer. However, most of such techniques still suffered from long responding time. More importantly, due to conventional irreversibility from Wenzel to Cassie state, most of their switching adhesion are ex-situ, which means a different liquid droplet is required to study the adhesion change after the switch (if the surface changes from adhesive to nonsticky, the droplet deposited before the switch will still be pinned, whereas a newly deposited droplet can roll off easily). Therefore, such smart surfaces are still not pragmatic for real-time droplet transfer. See for example, Cheng, Z., Lai, H., Du, M., Zhu, S., Zhang, N., & Sun, K., “Super-hydrophobic surface with switchable adhesion responsive to both temperature and pH,” Soft Matter, 8(37), 9635-9641(2012), which is incorporated herein by reference in its entirety.
Several methods have been proposed to enable in-situ switchable solid/liquid adhesion for on-demand droplet capturing and releasing. For example, an adhesive superhydrophobic surface for superparamagnetic microdroplets, superhydrophobic “aspirators,” and curvature-driven switching surfaces. However, these methods all have their drawbacks. Adhesive superhydrophobic surfaces for superparamagnetic microdroplets are only applicable to droplets containing magnetic nanomaterials. The inclusion of magnetic nanomaterials may impede analysis and may even be incompatible with chemical and biological components in the droplets. For superhydrophobic “aspirators,” small droplets evaporate quickly due to generated negative pressure and their portability is impaired by an externally attached vacuum pump. Switching processes for curvature-driven switching surfaces are difficult to perform because a curvature has to be induced by deforming a surface from the backside. Moreover, none of these methods have proved to be able to manipulate oil droplets. See for example, Hong, X., Gao, X., & Jiang, L., “Application of superhydrophobic surface with high adhesive force in no lost transport of superparamagnetic microdroplet,” Journal of the American Chemical Society, 129(6), 1478-1479 (2007); Guo, D., Xiao, J., Chen, J., Liu, Y., Yu, C., Cao, M., & Jiang, L. Superhydrophobic “Aspirator”: Toward Dispersion and Manipulation of Micro/Nanoliter Droplets,” Small, 11(35), 4491-4496 (2015); and Wu, D., Wu, S. Z., Chen, Q. D., Zhang, Y. L., Yao, J., Yao, X., & Sun, H. B., “Curvature-Driven Reversible In Situ Switching Between Pinned and Roll-Down Superhydrophobic States for Water Droplet Transportation,” Advanced Materials, 23(4), 545-549 (2011), which are incorporated herein by reference in their entirety.
It would be advantageous to have a method that could prepare and manipulate tiny volumes of droplets in real-time, without the drawbacks of the prior art.
The present invention relates to a generic method for precise and rapid manipulation and transfer of tiny-volume liquid droplets. The transfer process is nearly loss-free.
The present invention is based on the dynamic introduction of microstructures with relatively high surface energy to a non-wettable surface. During manipulation, large adhesion can be generated by a capillary bridge formed between the liquid droplet and the micro-wettable domain. With such a micro-sized wettable domain exposed, a liquid droplet can be pinned firmly on the surface. To release the droplet, the microstructures are retracted from the non-wettable background surface. During retraction, liquid between microstructures will be repelled out by the non-wettable background surface. Depending on the surface chemistry of the microstructures, tiny capillary bridges will either pinch-off or recede from the microstructures. Without capillary bridges, adhesion between the droplet and non-wettable surface is negligible due to the Cassie state of the droplet. The in-situ adhesion switching is rapid and effortless.
The method of the invention can be applied to manipulate both water and oil droplets either in air or in an immiscible carrier liquid.
In an exemplary embodiment, a piece of mesh is treated to be liquid-repellent and is utilized as the background surface. Micro-fibers with wettability contrast are used as movable microstructures. The non-wettable mesh is then fixed on the top of a syringe. Several micro-fibers are bundled by a metal tube and are attached on the plunger of the syringe. By extending or withdrawing the plunger, micro-fibers can either penetrate or retract from the non-wettable mesh. With penetrating micro-fibers, an area or domain with local chemical properties modified, exhibits large adhesion towards liquid droplets. Thus, this adhesive state of the surface can successfully capture liquid droplets and reliably manipulate them. When micro-fibers are withdrawn, the liquid droplet only contacts the “slippery” background surface, which is in the Cassie state. Therefore, negligible surface adhesion of the mesh allows the droplet to be released and to separate from the surface due to gravitational force on them. Dynamic structural reconfiguration of the surface modifies surface chemistry reversibly, which leads to an in-situ adhesion switch of the surface attraction for droplets.
By using different numbers of micro-fibers and fibers with different surface chemistry, the adhesion of the surface can be tuned over a wide range. Corresponding to the change of adhesive force, liquid capacity of the surface can also be tuned.
With proper surface wettability treatment, the surface can be utilized to manipulate liquid droplets either in air or in an immiscible carrier liquid.
By controlling the numbers and protruding lengths of hydrophilic fibers on the surface, droplets with volumes down to the nano-liter scale can be prepared and dispensed.
The surface can be expanded by using a large fiber array. The expanded surface can handle and manipulate multiple droplets.
The foregoing and other objects and advantages of the present invention will become more apparent when considered in connection with the following detailed description and appended drawings in which like designations denote like elements in the various views, and wherein:
The assembly of the surface is illustrated in
Small bundles 14 of 9/125 μm optical fibers (e.g., six fibers per bundle) with peeled tips are utilized as movable microstructures with contrast wettability. Inner quartz fibers 11 are exposed on fiber tips by peeling the protective jacket 17 with a fiber stripper. Then a specific number of optical fibers are tightly bound by a metal tube 15. The quartz fiber tips are spaced by 60 μm thick protective jacket 17 on the lower part of the optical fibers. Therefore, the fiber to fiber distance is about the same as the mesh pore to pore distance, which facilitates the alignment between fiber tips and mesh pores. The optical fiber bundle is then fixed on top of a plunger 16 of the syringe by using commercial adhesives. By extending or withdrawing the plunger, quartz fibers can either penetrate or retract from the superhydrophobic mesh 10. While 9/125 μm optical fibers are preferred, 50/125 and 62.6/125 and others may also be used.
An optical micrograph showing the structure of the mesh surface with 4 penetrating fibers is shown in
The adhesion of the adhesive state of the mesh surface has been measured. Two kinds of quartz fibers, intrinsic hydrophilic ones and octadecyltrichlorosilane (ODS) modified hydrophobic ones, were used in the surface measurement, respectively. The ODS treatment process is conducted by immersing quartz fiber tips in 10 mM ODS toluene solution for 15 min and followed by curing in a furnace at 100° C. for 30 min. By referring to
When the water droplet contacts the exposed fiber a capillary bridge is formed. The high adhesion is the resultant force of interaction between surface tension around the base of the capillary bridge and the force generated by Laplace pressure, i.e., the pressure difference between the inside and the outside of the curved surface that forms the boundary between air and the liquid. When hydrophilic fibers are used, water wets and wraps the fiber array, which forms a liquid column. The base periphery of the capillary bridge is defined by the liquid column. By considering the interaction between surface tension and the force of Laplace pressure, the maximum adhesion is as following:
F
hydrophilic
=
γds−ΔP·A
where s is circumference of the liquid column at base of the capillary bridge. γ is surface tension of water. ΔP is the Laplace pressure, which is roughly calculated by the contour of the stretched droplet. A is the cross-section area of base of the capillary bridge. The measured values are in good agreement with the proposed model.
By using hydrophobic ODS treated fibers, only a small capillary bridge forms at the top facet of each fiber. During stretching of the droplet, according to Gibbs criterion, the contact line of the capillary will recede on fiber facet only when the receding contact angle θr is reached. The receding contact angle θr for ODS modified fibers is measured to be about 96.4°. Thus, the adhesion for ODS modified fibers is as following:
where s is the circumference of each quartz fiber, n is number of quartz fibers, and θ is the localized contact angle. Because of the interaction between neighboring capillary bridges, contact angles along the periphery of the quartz fiber will vary in the range of 96.4°≦θ<180°.
As illustrated in
To evaluate the droplet loss after the transfer process using the surface of the present invention, a comparison is made of the volume of droplets transferred by using the hydrophilic-fiber surface with that of the volume of droplets deposited directly from a micropipette. Droplets with a volume varying from 0.5-6 μL have been compared. The tests show that the volume of water droplets transferred by the surface is almost the same as that directly deposited. Thus, no obvious loss can be observed.
The insets in
The surface is used for manipulation and preparation of micro/nano-liter water droplets. The capture and release process of a microliter water droplet is illustrated in
To manipulate oil droplets under water, the mesh is modified to be superoleophobic under water. The mesh is first dip coated in poly(ethyleneimine) (PEI) (0.1 g/mL) solution. After evaporation of PEI solution, the mesh is dip coated in sodium alginate solution (0.02 g/mL) and then immersed in CaCl2 solution (1 M) for 10 min. After treatment, the mesh is covered by a layer of calcium alginate which leads to underwater superoleophobicity. Four ODS treated hydrophobic quartz fibers are used in the surface. Referring to
The application of the surface for droplet transfer is complemented by its good cycling durability and chemical resistance. In-situ rapid switching adhesion of the surface facilitates dexterous and precise liquid droplet handling, which is a critical step for droplet-based micro-reactors. Dynamic cyclic switching of the surface is illustrated in
The surface used for a droplet-based micro-reactor according to the present invention has proven effective for droplet-based micro-reaction as illustrated in
By using hydrophilic micro-fibers, a liquid column can be trapped among fibers as illustrated in
The surface can be expanded through utilization of a large fiber array. As shown in
While the present invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
This application claims the benefit of U.S. Provisional Application No. 62/329,022 filed Apr. 28, 2016, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62329022 | Apr 2016 | US |