The present invention relates to the field of refrigeration, particularly of the mechanical type and the cryogenic type, and is concerned in particular with applications in the field of the treatment of food products, such as deep freezing and freezing.
For a very long time, mechanical refrigeration systems have used ammonia (NH3) or HCFC (hydrochlorofluorocarbons) or HFC (hydrofluorocarbons) as refrigerants.
However, evolving environmental legislation has penalized the use of these fluids, either for safety considerations, particularly for ammonia; or for environmental considerations, as is the case for HCFCs and CFCs.
Manufacturers of refrigeration systems are therefore seeking other refrigerants more compliant with the legislation, and have accordingly focused their attention on “natural” fluids, such as carbon dioxide, air, water, etc.
Their choice has fallen in particular on an NH3+CO2 combination associated with a cascade cycle, for obtaining refrigeration capacity at evaporation temperatures preferably of between −20 and −55° C.
CO2 can also be employed as a two-phase refrigerant in association with a compression cycle using a refrigerant such as ammonia.
The new generations of cascade system comprise two distinct compression units:
As a reminder, it is known that the expression “mechanical refrigeration” system generally means a refrigeration system using a condensable vapor compression cycle, and “cryogenic refrigeration” system generally means a system producing refrigeration brought about by a change of phase of a cryogenic fluid in an open circuit.
For the chilling, crust-freezing or freezing of food products, two types of technology are commonly employed:
It is clear that the ability to switch from a mechanical refrigeration system to a cryogenic system, and vice versa, or to combine the two systems, would afford the user greater flexibility.
Thus for example, manufacturers who have opted for a mechanical refrigeration system could, during a given period, use the deep freezer with a cryogenic cold source, which would in particular have the advantage of improving the spreading of the investments during the period of launching of the frozen product on the market.
In fact, the capital investment for a deep freezing unit with mechanical refrigeration is broken down into two substantially equivalent parts, between the deep freezer and the refrigeration installation. It could be advantageous for the manufacturers to minimize their investments by replacing the refrigeration production by cryogenic storage, only making the refrigeration investment when the refrigeration requirements for production no longer enable the cryogenic system to be competitive, which also has the advantage of minimizing the financial risks during the product launch period.
Furthermore, every mechanical system requires periods of shutdown for maintenance. It is commonly accepted to shut down the refrigeration system (i.e. the compressors) and the refrigeration installation (the deep freezer) for about four weeks per year for maintenance of the compressors and the various components of the deep freezer. During this maintenance period, the installation no longer produces. The ability to operate temporarily using a cryogenic fluid would have the advantage of:
In conclusion, the simultaneous operation of mechanical refrigeration and cryogenic refrigeration could serve to increase refrigeration capacity during peak periods.
Solutions have already been proposed in the literature to deal with a shutdown of the compression circuit or to increase refrigeration production or to optimize performance, and these solutions call for the addition of:
Thus, combined refrigeration using cryogenic and mechanical systems has been designed:
Combined refrigeration makes use of both technologies. The final “desired” refrigeration action may be due to mechanical refrigeration and cryogenic refrigeration or due to only one of the two systems. The system which does not directly contribute to the “desired” refrigeration action is used to enable the other system to operate under extended conditions (power, temperature).
It should be noted that in all known cases of combination of mechanical and cryogenic refrigeration, the fluids of the two systems are not mixed. The two systems remain completely independent and parallel, at best a slight “coupling” is obtained by recovering the cold cryogenic fluid vapors to send them to the heat exchanger of the mechanical refrigeration system and thereby recover some refrigeration capacity (in the opposite case, these cold vapors are simply discharged to the surrounding atmosphere).
As shown in greater detail below, it is the object of the present invention to propose a device in which, on the contrary, the “consumable” cryogenic fluid is CO2 and is mixed with the fluid of the mechanical system which feeds the evaporator of the installation using the cold source to cool a thermal load. The latter fluid is also CO2, both for the “recycled” refrigerant and the refrigerating fluid. This additional CO2 injection takes place before producing refrigeration in the evaporator.
The fluid of the mechanical refrigeration circuit having to remain at constant weight, it is necessary for the quantity of original cryogenic CO2 injected to be removed from the network after having been vaporized. As shown below, this extraction of CO2 vapor can be carried out at various locations of the circuit.
According to the present invention, the proposed solution consists in mixing the fluids issuing from an open circuit using CO2 as cryogenic fluid and from a closed circuit using CO2 as a refrigerant or as a refrigerating fluid.
More precisely, the present invention relates to a method for refrigerating one or more thermal loads whereby a first CO2 source is provided from a mechanical refrigeration system, and in which one or more evaporators is fed from said first source to cause the evaporation of the CO2 and thereby cool said one or more thermal loads, and is characterized in that a second CO2 source, consisting of a cryogenic CO2 storage unit, is provided and in that there is an influx of CO2 from said second source, so that the flow of fluid fed to the evaporator(s) is a mixture of liquid CO2 issuing from said first source and liquid CO2 issuing from said second source.
Method for refrigerating one or more thermal loads whereby a first CO2 source is provided from a mechanical refrigeration system, and in which one or more evaporators is fed from said first source to cause the evaporation of the CO2 and thereby cool said one or more thermal loads,
characterized in that a second CO2 source, consisting of a cryogenic CO2 storage unit, is provided and in that there is an influx of CO2 from said second source, so that the flow of fluid fed to the evaporator(s) is a mixture of liquid CO2 issuing from said first source and liquid CO2 issuing from said second source.
According to one of the embodiments of the invention, the mechanical refrigeration system carries out the steps of:
According to another of the embodiments of the invention, a quantity of CO2 substantially equivalent to that corresponding to said influx of CO2 is removed to the exterior by one or a combination of the following methods:
i) the fluid or part of the fluid obtained at the outlet of the evaporator(s) is sent to a storage tank and said CO2 stream to be removed to the exterior is extracted and removed from said tank;
j) part of the fluid obtained at the outlet of the evaporator(s) is separated and removed to the exterior, the remainder being sent either to said storage tank, or to a step of condensation by a cold source provided by a vapor compression system and the liquid thereby condensed is then stored in the storage tank;
and said influx of CO2 from said second source is carried out in the storage tank where it is mixed with the CO2 issuing from the evaporator(s) or from said condensation step.
Advantageously, the quantity of CO2 present in the circuit is comprised between two predefined operating limits.
As it clearly appears from a reading of the above, it is therefore possible thereby to maintain production, by ensuring the continuity of refrigerating capacity, by an injection, into the CO2 circuit issuing from the mechanical system, of an influx of liquid CO2 issuing from a storage unit which is connected to the “mechanical” CO2 distribution network, an equivalent quantity (or in any case substantially equivalent) to that of the original cryogenic CO2 injected into the circuit being subsequently discharged, for example after the evaporation of the fluid in the evaporator of the installation for cooling the thermal load concerned (for example a deep freezer).
As shown below, the important factor is to ensure that the quantity of CO2 present in the circuit does not increase endlessly in an uncontrolled manner (due to the influx of original cryogenic CO2), which would be inconceivable, quite on the contrary the quantity of CO2 present in the circuit remains substantially constant or in any case remains comprised between two acceptable and predefined operating limits. A quantity of CO2 substantially equivalent to that which has been admitted into the circuit and which was of cryogenic origin must therefore be removed to the exterior of the circuit.
According to the present invention, one or the other of the following combined solutions can thus be adopted:
Thus, in short, the useful refrigeration is produced by the evaporation of a stream of CO2 issuing from the mixture of a flow from a cryogenic CO2 storage unit and a flow of CO2 obtained by a mechanical system.
The “total” CO2 flow produces the useful refrigeration in an evaporator located in the installation using the refrigeration to cool a load.
As stated above, after evaporation, the total CO2 flow is separated into two streams, one substantially equal to the flow from the cryogenic storage unit, and the other equal to the flow originating from the mechanical refrigeration.
Preferably, the flow of mixed cryogenic CO2 and the flow of separated CO2 are controlled respectively by opening a feed valve from the storage unit and by opening the CO2 extraction valve. These valves are controlled for example:
The flow which substantially corresponds to the one from the cryogenic storage unit is removed directly to the atmosphere or indirectly by passing through an oil separation phase if necessary.
The flow which corresponds to that from the mechanical refrigeration is recondensed by the mechanical system.
The coupling of the two circuits can be achieved in various ways, and particularly:
1. In the Case in which the CO2 from the Mechanical System is the Refrigerant:
The two CO2 streams can be mixed:
After evaporation in the evaporator, the two streams can be separated:
The two CO2 streams can be mixed:
After evaporation in the evaporator, the two streams can be separated:
As stated above, the coupling of the two circuits must be controlled so that the quantity of CO2 present in the closed circuit remains substantially constant or remains at least comprised between two acceptable operating limits.
The flow of mixed cryogenic CO2 and the flow of separated CO2 are controlled respectively, for example, by opening a feed valve from the storage unit and by opening the CO2 extraction valve. These valves can be controlled for example either:
Other features and advantages of the invention will appear from the examples described in detail below.
It is accordingly known that the thermal load to be cooled (1) is cooled by a vapor compression cycle cascaded at low temperature with CO2 as refrigerant. The advantage of a cascade is to obtain a high energy efficiency when the total temperature difference between the low temperature evaporator and the high temperature condenser is high. The CO2 evaporation temperature is adjusted for the use of the cooling required between −56° C. and −10° C.
The heat exchange between the CO2 condenser and the evaporation of the high pressure circuit takes place at an optimized temperature depending on the refrigerant of the high temperature circuit and the total temperature difference, and is generally between −28° C. and −5° C.
The CO2 in the low temperature circuit flows in a closed circuit.
at 22: a pressure-reducing member causing the CO2 to go from the storage pressure to the operating pressure in the evaporator, i.e. typically between 5.2 bar and 26.5 bar and preferably between 5.5 bar and 10 bar.
The CO2 tank serves to feed one or more evaporators for cooling the thermal load or loads. The flow(s) are controlled according to a temperature or a pressure. The CO2 evaporates in one or more evaporators between −56° C. and −10° C. The vaporized CO2 is discharged to the atmosphere via an exhaust duct.
The thermal load or loads are cooled by the evaporation of the CO2 in one or more evaporators 2. The liquid CO2 fed to the evaporator(s) is supplied with a cascaded vapor compression system 31 comparable to the one described in connection with
The CO2 issuing from the condensation of the low temperature circuit is expanded in the member 11 and accumulates in the tank 3.
The CO2 from the cryogenic storage unit is flow-controlled by the valve 21 and is expanded by the member 22 to the pressure of the tank 3.
The circulating pump 4 serves to feed the evaporator(s) cooling the thermal load(s). The pump must be dimensioned to circulate a flow equal to the sum of the CO2 streams supplied by the cryogenic storage unit 32 and the low pressure compression circuit 7. The same applies to the evaporator(s) 2 which are dimensioned using the sum of the CO2 streams.
When the compression system reaches its liquefied CO2 flow limits and the refrigerating capacity thereby produced by the evaporation of the CO2 thus produced is not sufficient to cool the thermal load, the additional refrigerating capacity is supplied by the CO2 stream from the cryogenic storage unit 32. The quantity of CO2 injected into the tank 3 must be removed after evaporation of the liquid via an extraction circuit 33.
The CO2 flow supplied by the storage unit 32 can provide from 0 to 100% of the refrigerating capacity associated with the thermal load(s). Preferably, the CO2 from the storage unit serves to supplement the refrigerating capacity of the compression system during production peaks in order to avoid oversizing said compression system. During shutdowns of the compression system, for maintenance or breakdown, the CO2 from the cryogenic storage unit can supply 100% of the refrigerating needs, thereby avoiding the shutdown of production.
The operating pressures and temperatures of the cascaded compression system and of the cryogenic storage unit are, for example, comparable to those already indicated with reference to
The thermal load or loads are cooled by one or more evaporators 2 using CO2. The liquid CO2 is supplied, on the one hand, by the liquefaction of all or part of the CO2 vapors issuing from the evaporator(s) 2, condensation carried out in the heat exchanger 41, and on the other, by the CO2 issuing from the cryogenic storage unit. The CO2 flowing through the evaporator(s) and the condenser 41 is called the “refrigerating” fluid.
A refrigeration system 40 (compression system using CO2 or other refrigerants in a cascade or not) serves for liquefying the CO2 from one or more evaporators 2. The liquefaction of the CO2 can take place in a heat exchanger distinct from the storage tank 3 (as is the case in this
The use of a refrigerating circuit serves to split the compression system, which may be installed in a technical room separate from the installation cooling the thermal load.
The operation of the coupling of the refrigerating CO2 circuit and the CO2 from the cryogenic storage unit is similar to that of
The typical operating pressures and temperatures of such an installation for operating the evaporator 2 are comparable to those described in relation to
In connection with
The cryogenic storage unit of CO2 51 is connected to the storage tank 58 via a line equipped with a flow control valve 32 and a pressure-reducing member 53. The CO2 is mixed with that of the compression system in the tank 58.
The system operates in the modes described above, the CO2 from the cryogenic storage unit providing from 0 to 100% of the refrigerating needs, but is preferably used to supplement the refrigerating capacity of the compression system during production peaks or the shutdown thereof.
The CO2 from the cryogenic storage unit is partially vaporized by expansion in the member 53. The vapor is removed from the tank 58 by an extraction line 59. The liquid CO2 accumulated in the tank 58 is expanded in the pressure-reducing member 54 and is evaporated in the evaporator 50. Between the evaporator and the compressor 56, a CO2 vapor extraction unit (55) is installed to discharge the CO2 introduced by the cryogenic storage unit. The extractions 55 and 59 are adjusted so that the quantity of CO2 extracted is equal to the quantity of CO2 introduced by the cryogenic storage unit.
The condenser 57 is cooled by a compression system forming a cascade as explained for
As may be seen, one of the main differences between the embodiment in
Number | Date | Country | Kind |
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0551475 | Jun 2005 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR06/50460 | 5/18/2006 | WO | 00 | 12/5/2008 |