Patent Application
20230287632
The invention relates, in a general manner, to the technical field of work trains such as construction and renewing trains, consisting in placement of equipment necessary for the construction of railway tracks or, in the case of renewing, in replacing all or some of the materials making up the tracks, i.e. the rails and the fixed structure such as the sleepers, as well as the ballast which ensures the hold of the track on its platform, when these materials have deteriorated.
The invention relates more specifically to a method for renewing old rails, already placed, of a railway track, with new long rails, and to a work train designed to implement a renewing method of this kind.
The builders or managers of rail transport networks need, on a regular basis, to construct new railway tracks or to re-do existing railway tracks, i.e. to replace some elements of which they are made up, such as the rails and the sleepers supporting the rails, as well as the fastening means and other accessories. A large part of this need for renewing is due to the wear of the tracks, but it can also be a case of replacing old models with more recent models in order to allow for better performance.
In the most complete case of renewing, such operations are performed using a rail convoy such as a renewing train, comprising a plurality of specialized machines for performing the different renewing operations. A typical operation of complete renewing of the railway track implements specialized rail convoys comprising machines capable of performing, in sequence, the following operations: unpacking, screening of ballast, and removal of unpacking products, by conveyor belts on cars intended for unloading, or by a direct jet to the embankment, renewing of the track to be renewed (rails and sleepers), ballasting and lifting of the track, levelling and shaping, welding of the rails, release of stresses, a new levelling/shaping, adjustment of seats, and tidying of verges.
The constant pursuit of safety and increased travel speed of rail vehicles has led to designs of rails referred to as “long welded rails” (“LWR”), or “long bars”. In the particular case of renewing rails, the renewing operation consists in replacing old rails with new long rails without interfering with the other elements of the track (platform, ballast, sleepers). It typically involves the implementation of the following steps:
On a track equipped with “normal” bars, the expansion is absorbed in the region of rail joints, a precisely regulated clearance between two consecutive bars allowing for a slight extension of the rails. Such a track is thus relatively insensitive to temperature variations. This is not the case for a track equipped with long bars or “LWR”, because in this case there are no joints between the rails which allow for the expansion to be absorbed. The clamping of the rail onto the sleepers, and the anchoring of the sleepers in the ballast, counter the free movement of the rails under the effect of temperature variations. Since the expansion of the rail is thwarted, it is compensated by an increase in the internal stresses of the rail. When the resistance of the ballast is no longer sufficient to counter the internal stresses of the rail, the rail thus ends up stretching, thus creating a deformation of the geometry of the chassis of the track. Such deformations of the track are obviously extremely dangerous.
In order to considerably reduce the risks of rupture of said rails due to cold weather, or deformation due to extreme heat, it is known to perform an operation of “neutralizing” the new rails. Said neutralizing makes it possible to fasten the rails at a given expansion state, either at a specified average temperature (for example 25° C.) when the neutralizing takes place by heating the rails, or with stretching of the rails corresponding to their expansion at this average temperature when the neutralizing operation is carried out by stretching of the rails.
All these operations performed step-by-step, per portion of the rails, rail after rail or long bar after long bar, require a significant amount of time as well as an interruption in travel. The same operations are required during placement of a new track, with the exception, of course, of the dismantling of the old ties and the removal of the old rails.
Solutions capable of implementing rail renewing operations comprising a step of neutralizing the rails, but at relatively low speeds, indeed which are not suitable for renewing rails for placing long welded rails, have long been known. Other existing solutions require the use of a plurality of different rail convoys for each implementing just one part of the renewing operations, which proves expensive. Furthermore, such renewing works are very long and require a larger labor force. Finally, when such solutions propose neutralizing the rail, said neutralizing proves non-existent at the ends of new rails connected to the old railway track or performed in a traditional manner using separate means.
The invention aims to overcome all or some of the disadvantages of the prior art by proposing in particular a solution which makes it possible to implement a method for renewing old rails by new long rails, offering the shortest possible downtime of the railway track in order to reduce the duration of the work, while ensuring good safety of the placed railway track.
In order to achieve this, according to a first aspect of the invention a method for renewing old rails of a railway track is proposed, in which, during a first phase, new long rails are unloaded along the railway track from a transport wagon of a work train travelling in a first direction of travel, said method being notable in that, during a second phase, the work train travels in a second direction of travel opposite to the first direction of travel, the new long rails being placed and subsequently fastened on the fixed structure of the railway track during the second phase.
“Long rails” means rails also referred to as “long welded rails” (“LWR”) or “long bars”. These long welded rails are formed from one or from a plurality of basic rails of normal length, or “normal bars”, welded together, generally in welding workshops a distance from the works site, and thus forming a single continuous unit. The distinction between long welded rails and rails consisting of normal bars is thus very clear in terms of length, it being possible for the long welded rails to extend over several hundred meters, or indeed kilometers. In this case, the railway track refers both to tracks placed on ballast, or tracks without ballast placed on other supports (tracks placed on concrete, tracks placed on slabs, etc.). The fixed structure of the railway track may vary in function and comprise for example, depending on the type of railway track, sleepers, slabs, a concrete platform, etc.
By virtue of such a combination of features, a renewing method of this kind can be implemented by one single work train. Furthermore, the operations performed can be sequenced in an optimized manner. It is no longer necessary to perform all the operations at the same time, or in a manner sequenced successively according to a single direction of travel, which would have the effect of reducing the speed of travel on the works site, depending on the most restrictive operation. Indeed, when the work train implements all the operations in series, just one operation requiring the immobilization of the work train is sufficient to limit the progression of the work regarding the other operations. Proceeding in a sequenced manner of this kind, in two phases, and distributing the renewing operations in one direction of travel and then in the other direction of travel, a reduction in the works time for an equivalent length of renewed rails has been identified. Finally, it is possible to perform all these operations during the same temporary interruption of travel, while minimizing the duration of this interruption.
According to one embodiment, during the first phase the new long rails are unloaded along the railway track from the transport wagon of the work train, either outside of the railway track along the old rails to be renewed, or in the center of the railway track.
According to one embodiment, during the first phase, each of the ends of the new long rails unloaded undergoes a step of preparation with a view to a step of permanent connection, for example a step of abrasive machining, preferably after the unloading along the railway track, preferably from a welding machine travelling independently of the work train in the first direction of travel, behind the work train. Such a step of preparation of the ends of the new long rails before their placement on the railway track makes it possible to ensure a reduction in the time for performing a subsequent welding step. Said subsequent step is preferably implemented during the second phase of the renewing method. It consists in particular in an operation of welding the new long rails end-to-end. Thus, the operations of preparation for welding and of welding the new long rails to one another are distributed over each of these phases and can be performed in parallel with other operations without restricting the speed of movement of the work train.
According to one embodiment, the welding machine can in particular be a rail vehicle, or indeed a road-rail vehicle, i.e. a wheeled polyvalent rail machine which allows for passage from the road to the railway track.
According to one embodiment, during the second phase dismantling of the old rails is ensured by the work train.
According to one embodiment, during the second phase the old rails are loaded onto the transport wagon of the work train, the old rails preferably undergoing a cutting operation while they are loaded onto the transport wagon of the work train. In this way, the transport wagon can be used to store both the new long rails and the old rails. Another possible alternative is that the old rails are moved along the railway track from the railway track itself, in particular from their location on the fixed structure such as the sleepers.
According to one embodiment, the second phase comprises an operation of welding new long rails end-to-end, by means of a welding station located, with reference to the second direction of travel, upstream of a placement zone of the new long rails on the railway track, the welding station preferably being formed on a welding machine travelling in the second direction of travel, preferably independently of the work train, preferably at a distance from the work train. A progression of the welding machine which is independent of that of the work train makes it possible to perform in parallel operations which typically follow different operating sequences. The welding operations can thus be carried out in concurrent operation time in the method, with respect to the work train which progresses while placing the new long rails. The step of welding the new long rails end-to-end is preferably an electric welding step. The electric welds require less maintenance over time, and are of a superior quality compared with thermite welds, which are generally used.
According to one embodiment, the second phase comprises a step of neutralizing, by portions, the new long rails to a reference state, in which each of the portions of the new long rails is neutralized to the reference state before being placed on the railway track.
In a preferred configuration, the neutralizing step is a step of neutralizing heating or cooling, by portions, of the new long rails to a reference temperature, each of the portions of the new long rails being heated or cooled to the reference temperature before being placed on the railway track. Such a neutralizing step, generally by cooling portions of the rails in particular in summer, and by heating portions of the rails in particular in winter, makes it possible to prepare them to withstand significant temperature differences during their regular use. The cooling can be implemented according to different variants, such as by projecting a flow of liquid such as water, or a gaseous flow, ideally air, optionally compressed, dry ice, etc.
In an alternative or additional design, the neutralizing can be achieved by mechanical stresses likely to cause portions of rails to be stretched in a manner corresponding to their expansion at said reference temperature. The reference state thus corresponds to an expansion state given by way of reference, which itself corresponds to a state of the rail portion if it were exposed to said reference temperature.
According to one embodiment, the work train comprises vehicles mounted on wheel sets, for example bogies, the step of neutralizing, like the heating or cooling neutralizing step, being performed in a zone of the work train located upstream of the first of the wheel sets of the work train, with respect to the new long rails, in relation to the second direction of travel.
According to one embodiment, the neutralizing step is followed by a step of holding and/or correction of the reference state of the neutralized portion of rail, the step of holding and/or correction of the reference state preferably being carried out in a zone of the work train located at least downstream of the first of the wheel sets with respect to the new long rails, in relation to the second direction of travel.
In the case where the neutralizing is carried out by heating or cooling, the heating or cooling neutralizing step is followed by a step of holding and/or correction of the reference temperature of the neutralized portion of rail, by heat transfer or insulation, the step of holding and/or correction of the reference temperature preferably being carried out in a zone of the work train located at least downstream of the first of the wheel sets with respect to the new long rails, in relation to the second direction of travel. Preferably, the heat transfer or insulation means comprise an infrared radiation source. During a step of holding and/or correction of the reference state, the holding means can ensure a correction of the neutralization, in addition to said neutralizing step, so as, for example, to aim towards a reference state which would not have been achieved during the previous neutralizing step.
Once the new long rails are placed on the fixed structure, a certain distance separates the placement zone of said rails from a fastening zone of said rails to the fixed structure. Such a step of holding and/or correction of the reference state, for example the reference temperature, downstream in reference to the second direction of travel and at a distance from the neutralizing step, makes it possible to ensure fixing of the neutralized new long rails, in particular at a temperature that is held at the reference temperature. This makes it possible to further reduce the risks of said rails breaking or of the track deforming according to the heat differences to which they are exposed.
According to one embodiment, in the second phase the new long rail is fastened to the fixed structure by ties in a zone of the work train located downstream, and preferably less than 7 m, from the zone of the work train in which the step of holding and/or correction of the reference state is carried out, preferably downstream of the zone of the work train in which the step of holding and/or correction of the reference temperature is performed.
Ideally, the step of holding and/or correction of the reference step is implemented over the entire portion of rail located between its neutralizing and its fastening, the fastening of ties being directly downstream of the holding and/or correction to the reference state. In practice, on account of the presence of some equipment or a work station necessary for example for the placement of the ties before their fastening (screws and/or clips), it will be ensured that the distance separating the zone of the work train in which the step of fastening of the new long rail is performed from the zone of the work train in which the step of holding and/or correction of the reference state is performed, i.e. less than 7 m.
According to one embodiment, the second phase comprises an initial phase comprising the following steps:
According to one embodiment, the renewing method, in particular the initial phase, comprises a step of neutralizing, preferably by heating or cooling, an end portion of the old joining rail comprising the end of the old joining rail to which the end portion of the first new long rail is required to be connected.
According to one embodiment, the neutralizing step of the initial phase is preceded by the step of neutralizing, preferably by heating or cooling, the end portion of the old joining rail comprising the end of the old joining rail to which the end portion of the first new long rail is required to be connected. Preferably, the neutralizing of said end portion of the old joining rail is performed by all or some of the means for holding and/or correcting the reference state.
According to one embodiment, the second phase comprises a final phase comprising the following steps:
The temporary connection devices such as the fishplate or the rail driftpin have the function of keeping the ends of the rails abutted, whatever the outside temperature variations, in order to thus guaranteed the perfect joining of the ends. Another function is to retain the reference length of the old and of the new rail, until the step of permanent connection, for example welding, of the ends. Said temporary connection device is removed once the ends of the rails are welded, and once the weld has cooled after a predetermined cooling time, generally twenty minutes. The permanent connection, subsequent to the temporary connection, makes it possible to ensure travel at a normal speed, of a rail vehicle, while the temporary connection allows, at best, for travel at a reduced speed.
According to one embodiment, the renewing method, in particular the final phase, comprises a step of neutralizing, preferably by heating or cooling, an end portion of the old joining rail comprising the end of the old joining rail to which the end portion of the last new long rail is required to be connected.
According to one embodiment, the step of neutralizing the end portion of the last new long rail to the reference state is followed by the step of neutralizing, preferably by heating or cooling, the end portion of the old joining rail comprising the end of the old joining rail to which the end portion of the last new long rail is required to be connected. Preferably, the neutralizing of said end portion of the old joining rail is performed by all or some of the means for holding and/or correction of the reference state.
Of course, the initial and final phases can be implemented, as for the renewing, on a line of rails of the railway track, or indeed concurrently on the two parallel lines of rails of the railway track.
According to one embodiment, the temporary connection step of the initial and/or final phase of the second phase is followed by a step of permanent connection, for example by welding, for example furthermore by thermite welding, of two connected ends of the corresponding old joining rail and new long rail.
According to another aspect of the invention, this relates to a work train designed for implementing the method for renewing old rails as described above, the work train comprising at least one transport wagon designed to ensure the transport of new long rails to be transported on a works zone, and preferably to store the old rails to be removed from the works zone, and at least one work wagon which is preferably designed to implement at least a neutralizing step, the work train being designed for unloading the new long rails along the railway track from the transport wagon, while moving in a first direction of travel, the work train comprising a work station for fastening new long rails located in a zone downstream of a placement zone of said new long rails on a fixed structure of the railway track with respect to a second direction of travel opposite the first direction of travel, such that the work train is capable of placing and then fastening the new long rails on the fixed structure of the railway track when the work train travels in the second direction of travel.
In a configuration of this kind, the work train comprises an unloading post for the new long rails oriented with respect to the work train for unloading the new long rails along the railway track from the transport wagon while travelling in the first direction of travel. Furthermore, the fastening work station designed for fastening the new long rails on the fixed structure, such as the sleepers, is located downstream, relative to the second direction of travel, of a placement work station designed to ensure the placement of said new long rails on the fixed structure of the railway track, for example on the sleepers.
According to another aspect, the invention also relates to a rail convoy comprising a work train as described above, the rail convoy comprising at least one welding machine designed so as to be able to travel independently of the work train, preferably at a distance from the work train.
According to one embodiment, the work wagon comprises a plurality of work vehicles, preferably having a variable composition.
According to one embodiment, the welding machine is equipped with at least one item of welding equipment designed for implementing a step of preparation for a subsequent welding step, and said welding step.
Other features and advantages of the invention will become clear from the following description, given with reference to the accompanying drawings, in which:
For reasons of improved clarity, the identical or similar elements are indicated by identical reference signs in all the figures.
It will be noted that the “old” rails extend in the manner of rails already placed, pre-existing on a track to be renewed, the new rails extending in the manner of rails coming to replace said rails already placed. These terms do not indicate the wear or aging of the rail per se.
The rail convoy 10 comprises a welding machine 140, which is in this case a railway machine which can be detachably coupled at the end of the work train 100, in particular here at the end of the work wagon 130, in relation to a first direction of travel F1. Such coupling makes it possible to move a rail convoy as far as the works zone Z0. The welding machine 140 is intended to be uncoupled from the work train 100 once it has arrived in the vicinity of the works zone Z0, as shown in
In other words, the work train 100 moves on the railway track 20 in two phases, out A and back B, during which it implements different steps, the combination of these two phases A and B making it possible to ensure the renewing of the railway track 20.
During the first phase A, the new long rails 22 are unloaded successively along the railway track 20, from the transport wagon 120 of the work train 100, while the work train advances according to the first direction of travel F1, drawn by the engine 110. The engine 110 may selectively provide, or not, a traction aid for the work train 100, which is equipped with its own advancement system, in particular by distributed driving wheel sets. Thus, the delivery onto the works site can be carried out according to two variants—using a self-propelled machine specific to the work train, or by being towed by a locomotive. On the works site, the self-propelled machine can also be assisted by a traction ensured by the locomotive.
Depending on the desired configuration, these new long rails 22 can be unloaded outside of the railway track 20, along old rails 21 to be renewed, or in the center of the railway track 20. Once the first phase A is ended, this results in an alignment of new long rails to be placed, arranged successively along the railway track 20 and in the vicinity thereof. A step of placement on the ground of supports, such as roller supports, is implemented prior to the unloading of the new long rails, preferably by one of the vehicles of the work wagon 130, such that the new long rails come to rest, on the ground, on these roller supports, and not directly on the ground or the ballast. The station 107′ designed to ensure the placement or positioning of roller supports is located upstream of that of the unloading of the new long rails 22, with reference to said first direction of travel F1. In this example, the work station 107′ ensuring the placement of the roller supports is implemented by the first vehicle 131 of the work wagon, in front of the second vehicle 132 in the region of which the unloading is ensured, with reference to said first direction of travel F1.
In parallel with this operation of unloading of the new long rails 22 along the railway track 20, still during the first phase A, each of the ends of the new long rails 22 unloaded undergoes a step of preparation with a view to a step of permanent connection, for example welding. Such a preparation step comprises, for example, a step of abrasive machining. Said step of preparation for the welding is implemented by a welding preparation post 116 borne by the welding machine 140. In this example, said welding machine 140 is a railway machine. In particular configurations, the welding machine could also be a welding rail-road truck or a welding rail-road excavator. The welding machine 140 travels independently of the work train 100 and in the first direction of travel F1, behind it. During the first phase A, the welding machine 140 thus travels generally in the same direction F1 as the work train 100, at a distance d behind it, said distance being variable during the first phase A. In this way, while the work train 100 travels at a virtually continuous and homogeneous speed for unloading the new long rails 22, with some short breaks, so as to guide the new long rails 22 towards a placement zone of the train, said breaks marking stages A3 in the progression of the work (see
During the second phase B, the work train moves according to a second direction of travel F2 opposite to the first direction of travel F1, thus travelling the reverse path. The rail convoy 10 comprising, successively, from the front to the rear with respect to the first direction of travel F1, the locomotive 110 (which is optional if it is not used as a traction aid during the work), then the transport wagon 120 and the work wagon 130 then travel in a reverse order—the work wagon 130 is positioned at the front of the work train 100, with reference to this second direction of travel F2. The welding machine 140 which travelled independently and at a distance behind the work train during the first phase A, still travels independently and at a distance from the work train 100 during the second phase B, but this time in front of it, with reference to said second direction of travel F2.
A plurality of operations are implemented substantially concurrently during said second phase B.
The old rails 21 of the portion of railway track to be renewed are dismantled by the work train 100, then preferably loaded onto the transport wagon 120 of the work train 100. The old rails 21 are coupled at regular intervals while they are loaded on the transport wagon 120 of the work train 100 in order to be stored in a plurality of separate sections of old rails 21. In this way, the transport wagon 120 can be used to store both the new long rails 22 and the old rails 21. Another possible alternative is that the old rails 21 are moved along the railway track 20 from the railway track 20 itself, in particular from their location on the sleepers 23. The transport wagon 120 is provided with handling equipment 121 such as handling frame which makes it possible to ensure a certain number of operations, such as the cutting of the old rails 21, or the gripping of the rails 21, 22, etc. Alternatively or in addition, these operations can also be carried out entirely or partially manually. The loading path of the old rails 21 preferably follows the reverse path to that of the unloading of the new rails 22. In this way, the multiplication of equipment, in particular on the second vehicle 132 of the work wagon 130, is limited.
The welding machine 140, which thus travels, during said second phase B, in front of the work train 100 and in the same direction of travel F2 as it, comprises welding means 115 and in turn carries out welding operations, preferably electric welding, of the new long rails 22, end-to-end. The welding machine 140 operates at a sufficient distance from the work train 100 so as to allow for the cooling of the electric weld before the placement of the new long rail 22. A cooling time of the order of for example 20 minutes can thus be ensured.
The placement of the new long rails 22 on the sleepers 23 of the railway track 20 is ensured by the work train 100 in the region of a placement zone Z1 located downstream of the welding machine 140. This placement operation consists in particular, but not exclusively, of moving the new long rails 22 arranged along the railway track 20, in order to install them on the sleepers 23, in the same place where the old rails 21 are previously dismantled, said dismantling taking place in a dismantling zone Z6 which is upstream with respect to the placement zone Z1. The dismantling of the old rails 21 and the placement of the new long rails 22 are carried out in parallel, and thus progress in a synchronized manner. The same vehicle 132 of the work wagon 130 mainly implements the dismantling and placement steps, such that the placement Z1 and dismantling zones Z6 are located perpendicularly to the same vehicle 132 of the work wagon 130, said steps being implemented by the same second vehicle 132. In this way, the discontinuity of the railway track 20 brought about by the dismantling of the old rails 21 and the placement of the new long rails 22 is spanned by the same vehicle 132 borne by a wheel set such as an upstream bogie 101 with respect to the second direction of travel F2, moving on the old rails 21, and a wheel set such as a downstream bogie 101 moving on the new long rails 22 positioned on the sleepers 23. Said downstream bogie 101 of the vehicle 132 implementing these two steps constitutes the first of the bogies 101 of the work train 100 with respect to the new long rails 22, in relation to the second direction of travel F2.
A step of neutralizing, by portions 24, the new long rails 22 by heating or cooling to a reference temperature is implemented in order to allow fastening of the rails at a given dilation reference state. During said neutralizing step, located in a zone Z2 (see
Said neutralizing zone Z2 is located upstream of the first of the wheel sets, in particular in this case bogies, 101 of the work train 100 with respect to the new long rails 22, in relation to the second direction of travel F2.
In order to avoid too significant a temperature difference between the reference temperature and the temperature of the rails at the time of their fastening to the sleepers 23, the heating or cooling neutralizing step is followed by a step of holding and/or correction of the reference temperature of the neutralized portion of rail 24, by heat transfer or insulation. Preferably, the heat transfer or insulation means comprise an infrared radiation source.
Said step of holding and/or correction of the reference temperature is carried out in a zone Z3 of the work train 100 located at least downstream of the neutralizing zone Z2 and downstream of the first of the bogies 101 with respect to the new long rails 22, in relation to the second direction of travel F2. In a variant shown in
Of course, an additional step of holding and/or correction of the reference temperature of the neutralized rail portion 24 by heat transfer or insulation can be implemented on another holding and/or correction zone Z5 of the upstream reference temperature, for example by additional holding and/or correction means 112 of the reference temperature, upstream of the first bogies 101 with respect to the new long rails 22, and downstream of the neutralizing zone Z2 (see
Ideally, the step of holding and/or correction of the reference step is implemented over the entire portion of rail located between its neutralizing and its fastening, the fastening of ties being directly downstream of the holding and/or the correction to the reference state. In practice, on account of the presence of some equipment or a work station necessary for example for the placement of the ties 107 before their fastening (screws and/or clips) by a work station 108, it will be ensured that the distance separating a zone Z4 of the work train in which the step of fastening of the new long rail is performed from the zone Z3 of the work train in which the step of holding and/or correction of the reference state is performed, i.e. less than 7 m.
During said second phase B, initial and final phases must be implemented in order to initiate and finalize the placement of the new long rails 22, at the same time as the dismantling of the old rails 21 with respect to the pre-existing railway track to which its connection must be ensured.
In order to achieve this, the second phase B comprises an initial phase, illustrated in detail in
In a particular configuration, the heating or the cooling of the end portion 211′ of the old joining rail 211 upstream of the end 211′ thereof before the cutting of the rail can be ensured by the at least one neutralizing heating or cooling means 111, and/or by all or some of the holding and/or correction means 112, 113, 114 of the reference temperature. In this latter case, the neutralizing heating or cooling means 111 can preferably be activated only from the step of neutralizing the end portion 221′ of the first of the new long rails 221 to the reference temperature. The advantage of using only all or some of the holding and/or correction means 112,113, 114 of the reference temperature is that at this location the old joining rails 211 are placed on the sleepers 23, and the use of neutralizing means 111 such as induction heating could damage the ties of the old rails which, like the rails, are also metal. The heating for holding and/or correction 112,113, 114 is less powerful than the induction heating 111 and prevents damage to the ties. This is easier to implement than using a power variation means for the neutralizing means 111, in particular induction heating means, which would make the equipment more expensive and more complex. The heating or cooling of the end portion 211′ of the old joining rail 211 is preferably carried out over a distance greater than the zone on which the ties are dismantled (see
The second phase B also comprises a final phase corresponding to the disengagement of the steps of placing the new long rails 22 and dismantling the old rails 21 by the work train 100, in order to finalize the renewing. Said final phase is illustrated in detail in
During the entire progression of the work train 130, according to the second direction of travel F2:
In this way, a new rail is neutralized in a detached state. Of course, these work stations can be substantially shifted. As described, in a configuration comprising a third car 133, it is this car 133 which can ensure the removal of the rail ties. A step of collecting the ties is then preferably implemented directly after their removal. The new long rails 22 are, in turn, attached either using new ties or using old ties previously removed and then collected, in order to ensure recycling of the ties if their state allows this.
It will be noted that “work station” means any work station making it possible to receive people for performing manual operations, and/or any equipment intended for performing these operations in an automatic or semi-automatic manner.
Furthermore, during said second phase B, the removal of the ties, and thus the subsequent blocking of the ties, is implemented proceeding from a downstream portion at the end 211′ of the old joining rail 211 comprising the end 211′ to which the end 221′ of the first new long rail 221 has to be connected, and extends as far as an upstream portion at the end 212′ of the old joining rail 212 comprising the end 212′ to which the end 222′ of the last new long rail 222, with reference to the second direction of travel F2, has to be connected. In this way, the placement of new long rails is carried out at a reference temperature, said placement being followed by operations aiming to subsequently fasten it in accordance with the predetermined reference temperature.
During the first phase A, the work train 100 moves from a starting position X0 as far as an end position X1, along the railway track 20. During this movement according to the first direction of travel F1, the work train 100 alternates dynamic steps A1, of unloading new long rails 22 along the railway track 20, and static steps A3, marking stages during which each new long rail is engaged in guide tunnels for the work train in order to ensure the correct unloading of these new long rails 22 along the railway track 20.
In parallel with the progression of the work train 100, the rail vehicle 140 progresses in stages, alternating static steps A2 of preparation for welding, and dynamic steps A4 of movement from one abutting end of two new long rails to another abutting end, according to the first direction of travel F1.
Following the first phase A the second phase B continues, during which the work train 100 moves from the end position X1 as far as the starting position X0, along the railway track 20. During this movement according to the second direction of travel F2, the work train 100 alternates between dynamic steps B3 of loading old rails 21 onto the transport wagon 120, and static steps B5 marking stages during which the old rail 21 is cut during its loading, such that it can be stored in a plurality of basic sections, on the transport wagon 120.
In an embodiment of this kind, tests have shown that the work train 100 could progress at a speed of 2500 m/h during the first phase A, and at a speed of 600 m/h during the second phase B, while being able to progress according to working radii of 250 m and on gradients of 40%. Such a method according to the invention also offers the advantage of being able to be implemented, if required, while leaving free possible adjacent railway tracks which can thus be travelled on entirely safely.
In parallel with the progression of the work train 100 during said second phase B, the rail vehicle 140 progresses in stages, alternating steps B2 of welding and steps B4 of movement from one abutting end of two new long rails to another, according to the second direction of travel F2. The steps B6 and B7 mark a movement of the welding machine 140 and of the work train 100, respectively, in the continuation of its progression and beyond the starting position X0, in order to ensure the welding between the two connected ends 212′, 222′ at the end of the work. The initial phases B1 (
Of course, the invention is described above by way of example. It will be understood that a person skilled in the art is able to implement different variants of the invention, without in any way departing from the scope of the invention.
For example, the composition of the work train may be different. The work wagon may comprise just two cars, as shown in
Furthermore, the rails can be renewed in parallel, two-by-two, so as to renew all the railway track during the operations, and/or successively along one side only of the railway track, so as to renew the rails of a single line. Indeed, it can be envisaged that only successive rails of one single side of the railway track will be renewed, which may be of interest on sections of railway track such as curved sections. In other words, the initial and/or final placement methods may be implemented, as for the renewing, on a line of rails of the railway track, or indeed concurrently on the two parallel lines of rails of the railway track.
In an alternative or additional design, the neutralizing can be achieved other than by heating or cooling, by mechanical stresses likely to cause portions of rails to be stretched in a manner corresponding to their expansion at said reference temperature. The reference state thus corresponds to an expansion state given by way of reference, which itself corresponds to a state of the rail portion if it were exposed to said reference temperature.
It can also be envisaged that the first and second phases A and B are implemented in a temporally spaced manner, it being possible for the first phase A to be implemented one night, and the second phase B to be implemented a following night.
Regarding the dismantling of the old rails, in place of being loaded onto the transport wagon the old rails could also be unloaded along the railway track from their position placed on the sleepers.
The bogies can also be formed by any type of wheel set.
Such a rail convoy is of particular interest in that it allows for renewing of a railway track which offers the shortest possible immobilization of the railway track in order to reduce the duration of the work, while ensuring good safety of the placed railway track. Of course, it is also possible to use a rail convoy of this kind for operations which do not involve all the steps. The rail convoy can be used to simply transport and unload the new long rails along the railway track from the transport wagon, either outside of the railway track or inside, with an optional operation of welding and placement of roller supports.
It is emphasized that all the features, as they follow for a person skilled in the art from the present description, the drawings, and the accompanying claims, even if they have been specifically described only in relation with other specific features, both individually and in any combination, can be combined with other features or groups of features disclosed herein, provided that this is not explicitly excluded or that technical circumstances render such combinations impossible or meaningless.
| Number | Date | Country | Kind |
|---|---|---|---|
| FR2007219 | Jul 2020 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/069082 | 7/8/2021 | WO |
