The present invention relates to the roasting coffee beans and more specifically to the roasting of different quantities of coffee beans, particularly suited for use in the home or in shops and cafes.
For the last decades, numerous roasters have been developed for use in the home or in small shops and coffees. Most of the roasters are based on fluidized bed technology implementing a hot air fluid bed chamber. Within such a chamber, heated air is forced through a screen or a perforated plate under the coffee beans with sufficient force to lift the beans. Heat is transferred to the beans as they tumble and circulate within this fluidized bed.
Derived from an industrial roaster described in U.S. Pat. No. 3,964,175, this technology has been adapted in small domestic devices like U.S. Pat. Nos. 4,484,064, 4,494,314, 4,631,838, 4,968,916, 5,269,072, 5,564,331, . . . and today, most of these roasters implement automatic roasting processes with predefined roasting profiles stored in the control unit of the apparatus. These predefined roasting profiles are usually defined for a particular type of coffee beans and by a coffee expert. They are defined to provide the optimal roasting of each type of coffee beans and reproducing the roasting profile is a guarantee of always getting the same final roasted beans that is consistency.
Whereas the roasting chamber of home devices is usually sized to hold a small quantity of coffee beans that is systematically filled at each roasting operation, devices for small shops and coffees are usually sized at an upper scale enabling the operator to roast beans for a large or a small number of consumers alternatively, depending on the demand. For example, the roasting chamber can be sized to enable the roasting of a quantity of coffee beans ranging from 50 g to 300 g.
The roasting parameters—essentially time and temperature—cannot be the same for different quantities of beans to be roasted. Otherwise, when the quantity of beans diverts significantly from the standard usual quantity, the quality of the roasting can be adversely affected: beans can become burnt or the desired degree may not be reached or the beans may not be uniformly roasted, or may not provide the optimal sensory profile. Consistent roasting is not obtained although the beans to be roasted and the roasting apparatus are the same.
US 2004/074400 describes a roasting apparatus wherein the roasting parameters can be adapted depending on weights and types of beans. In particular, a standard roasting curve can be adapted based on the weight of coffee beans introduced inside the roaster. Yet it is not explained what this standard roasting curve represents and how it is adapted to different types of beans.
US 2014/0314923 describes a roasting apparatus wherein roasting profiles are stored and wherein the controller is operative to calculate an optimum roasting profile based upon information concerning coffee to be roasted like weight and type of beans. Yet no description of this calculation is provided.
WO 2020/127668 describes a roasting apparatus wherein the roasting parameters can be adapted for a customized quantity of beans introduced inside the apparatus. The control system is configured to get access to a series of several pre-determined roasting recipes (Ri, Ri+1, . . . ) adapted to the roasting of different successive pre-determined quantities (Mi, Mi+1, . . . ) of beans of same type and to said pre-determined quantities Mi, Mi+1, . . . . This apparatus provides optimal roasting whatever the quantity of beans to roast. Yet it is necessary to have access to a series of pre-determined roasting recipes, meaning pre-determination of several roasting recipes requiring a certain work to pre-determine these recipes.
WO 2020/127673 describes a roasting apparatus wherein the roasting parameters can be adapted for a customized quantity m of beans introduced inside the apparatus. The control system is configured to get access at least one pre-determined roasting recipe providing the temperature T@t1, T@t2, . . . to be applied at discrete successive times t1, t2, . . . for a pre-determined quantity M of beans and to calculate the new roasting recipe for a customised quantity m by applying specific formulas to the temperatures T@ti of the pre-determined roasting recipe and taking into account the customized quantity m and the pre-determined quantity M.
This method of determining the roasting recipe of a customized quantity of beans from one pre-determined roasting recipe only can be improved, in particular by providing more consistency in the roasting of beans of the same type whatever the roasted quantity.
An object of the present invention is to improve the automatic roasting of coffee beans.
It would be advantageous to provide a roasting apparatus enabling optimal and consistent roasting whatever the quantity of beans to roast.
It would be advantageous to provide a roasting apparatus applying automatically the roasting profile corresponding to the quantity of beans introduced in the apparatus.
Objects of the invention are achieved by the method for roasting coffee beans according to claim 1, the apparatus according to claim 16, the system of roasting apparatuses according to claim 19 and the computer programs according to claims 20 and 21.
In a first aspect of the invention, there is provided a method to determine the recipe Rym for roasting a quantity m of a type Cy of coffee beans in a particular type of roasting apparatus, said recipe Rym providing setpoints (Tym@ti; ti) of temperatures Tym@ti, Tym@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively,
wherein the method comprises the steps of:
determining the roasting recipe Rym to be applied on said quantity m of coffee beans as follows:
This method relates to the determination of the recipe for roasting a customised quantity m of coffee beans of a specific type Cy with a particular type of roasting apparatus based on:
Accordingly, based on the existence of only one pre-determined roasting recipe adapted to one quantity of beans, the roasting recipe of any customised quantity of beans can be automatically calculated as developed below.
The pre-determined original roasting recipe RyMoriginal provides setpoints (TyMonginal@ti; ti) of temperatures TyMonginal@ti, TyMonginal@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively.
Usually these pre-determined original roasting recipe RyMoriginal is defined by a coffee expert by roasting beans Cy in a master roasting apparatus. This master roasting apparatus is used to define the original recipes for all coffees Cy.
Then the present method enables the determination of a new roasting recipe for any new quantity of beans roasted in a roasting apparatus that is of the same type as the master roasting apparatus. This new recipe guarantees the obtention of the same final roasted beans (colour, aroma, density, . . . ) as for the roasting of the pre-determined quantity Moriginal of beans according to the pre-determined original roasting recipe RyMoriginal. Consequently, consistent roasting is obtained for the different quantities of the same type of beans to be roasted.
The accessible original roasting recipe RyMoriginal is adapted for a specific type Cy of coffee beans and for a pre-determined quantity Moriginal of said beans and for a specific type of roasting apparatus. Accordingly, for one type of beans, at least one original roasting recipe adapted to the roasting of said pre-determined quantity Moriginal is accessible. Usually, this original roasting recipe was established by a coffee roasting expert and provides the exact setpoints measured during a roasting operation for optimally roasting the quantity M of coffee beans of type Cy.
Preferably, the method requires the access to the pre-determined quantity Moriginal associated to the roasting recipe RyMoriginal too. In one embodiment, this pre-determined quantity can be the same for all the accessible original roasting recipes RyMoriginal and this pre-determined quantity can be set by default.
In another embodiment, this pre-determined quantity can be different according to the coffee beans Cy and its roasting recipe RyMoriginal. In that latter case, the method requires the access to said pre-determined quantity Moriginal associated to the respective roasting recipe RyMoriginal.
In some embodiments of the method, for a specific type Cy of coffee beans, access to several original roasting recipes RyzMoriginal is possible, these original roasting recipes differing by other characteristics than the type Cy or the quantity Monginal, in particular these original recipes differing by the final level of roasting (low, medium, dark) to be applied to the beans and/or the further use of the roasted beans as explained below.
As mentioned above, this roasting recipe RyMonginal adapted to the roasting of the pre-determined quantity Monginal of one type of beans is defined by experimentation: it reflects the sensory taste that the roasting expert targets for the customers who will drink coffee extracted from this type of roasted beans. The roasting recipe is linked also to one type of roasting apparatus itself because roasting profiles can vary depending on the type of type of agitation of the beans (fluidic bed or rotating drum), the internal design like the shape of the chamber, the position of the key components (e.g. the temperature sensor) and/or the type of control system operable to control the heating device.
In addition, the method requires access to:
Since it has been observed that with a particular type of apparatus, the rule is the same for different types of beans, when it is desired to roast a new type of beans with this particular apparatus, it is not necessary any longer to determine roasting recipes for different quantities of said beans. The determination of one pre-existing roasting recipe for one quantity of the list is sufficient to deduce the roasting recipes for other quantities.
In a particular mode the rule can be specific to one particular family of beans in particular a botanical type like Robusta or Arabica beans.
This rule is usually defined by experimentation. The rule is linked to the particular type of roasting apparatus.
Preferably, the pre-determined quantities of the list M and M±Δx defined in the rule can correspond to quantities ranging between the higher and smaller quantities that can be roasted in the vessel of the roasting apparatus in which the rule was defined.
Preferably at least two quantities are pre-determined: one higher than M and the other lower than M; usually these at least two upper and lower pre-determined quantities present the same difference of quantity (Δ1) with M.
Preferably, the pre-determined quantity M can correspond to the quantity that is optimal for the roasting in the volume of the vessel of the apparatus. Then the pre-determined quantities M+Δ1, M+Δ2, . . . and M−Δ1, M−Δ2, . . . can correspond to quantities ranging between the higher and smaller quantities that can be roasted in the vessel of the roasting apparatus, as mentioned above.
Alternatively but less preferably, the pre-determined quantity M can correspond to the minimum quantity of beans that can be roasted in the volume of the vessel of the apparatus and the at least one pre-determined quantity M+Δ1 can correspond to the maximum quantity that can be roasted in the vessel of the roasting apparatus.
The manner to determine the roasting recipe Rym to be applied on the customised quantity m of coffee beans of type Cy depends on:
If m is equal to the accessible original pre-determined quantity Monginal, this is the simplest manner to determine the roasting recipe Rym, since in that case, Rym corresponds to the accessible original roasting recipe RyMonginal.
If m is different from the accessible original pre-determined quantity Monginal, then the method to determine the roasting recipe Rym depends on the comparison between Monginal and the accessible pre-determined quantities of the list (M, M±Δx), that is depends if the pre-determined original roasting recipe RyMonginal, is adapted to the roasting of a quantity of beans that is comprised in the list of pre-determined quantities (M, M±Δx) of the rule.
If one first case, the accessible original pre-determined quantity Moriginal is equal to one of the accessible pre-determined quantities of the list (M, M±Δx), and
If one second case, the accessible original pre-determined quantity Moriginal is different from any of the accessible pre-determined quantities of the list (M, M±Δx). Then, the manner to determine the roasting recipe comprises:
This rule and this method enable the customisation of the quantity of beans roasted by the operator while guaranteeing the obtention of the same final roasted beans whatever the roasted quantity. Roasting is consistent whatever the roasted quantity.
The rule avoids the storage of numerous roasting recipes for different types Cy of beans and for different quantities of said different beans. Only one single original roasting recipe RyMoriginal for one type of beans and one quantity of said beans needs to be accessible. Then, based on the rule, the roasting recipe for any quantity of said beans can be calculated or deduced or approached.
In general, this rule is a mathematical function, such as a polynomial (e.g. linear or quadratic), logarithmic or exponential function, applied to the temperatures T@ti of the setpoints of the pre-existing roasting recipe adapted to the roasting of another quantity of beans comprised in the list of pre-determined quantities (M, M±Δx).
The mathematical function provides correspondence between all the roasting recipes adapted to the roasting of a quantity of beans comprised in the list of pre-determined quantities (M, M±Δx). Accordingly, by having access to one pre-existing roasting recipe adapted to one of said quantities, then all the other roasting recipes adapted to the other quantities can be calculated.
In the preferred embodiment, the rule to calculate from one pre-determined original roasting recipe RyM (TyM@ti; ti) at least one roasting recipe RyM±Δx (TyM±Δx @ti; ti) adapted to the roasting of a pre-determined quantity M±Δx of beans is a linear function and this rule is defined by at least one couple of pre-determined coefficients (a(M;M±Δx); b(M;M±Δx)), said coefficients being specific to the difference of quantity ±Δx between M and M±Δx, and the rule is applicable to the temperatures TyM@ti provided by the pre-determined original roasting recipe RM as follows:
T
yM±Δx@
ti=a
(M;M±Δx)
T
yM@ti
+b
(M;M±Δx)
In a particular embodiment of the method, said polynomial rule is defined by at least two couples of pre-determined coefficients (a(M;M±Δx); b(M;M±Δx)), each of said couple being applied during a specific range of time Δti of the pre-determined roasting recipe RyM.
In particular, one range of time Δti1 can correspond to the first phase of drying the beans and another range of time Δti2 can correspond to the two following phases of the roasting operation that is the phases during which Maillard reactions occur and then development (also called finishing) follows.
For the first phase of drying the beans, a first couple of pre-determined coefficients can be defined whatever the quantity of beans, whereas for the following phases, it is preferred to use other couples of pre-determined coefficients that are specific to the quantities of beans in order to adapt energy applied to the quantity of beans in these critical phases.
In one mode, during different specific ranges of time Δti at least one of the coefficient of the couple (a(M;M±Δx); b(M;M±Δx)) can be defined as a function of time which varies with time along the range of time Δti during the reproduction of roasting recipes.
Alternatively, during a specific range of time Δti at least one of the coefficient of the couple (a(M;M±Δx); b(M;M±Δx)) can be constant. The constant can be different for different ranges of time Δti.
In one embodiment, for one particular type of roasting apparatus, different rules can be defined for different families of beans. Accordingly, for each family corresponds a specific rule to calculate from one pre-determined original roasting recipe RM at least one roasting recipe RM±Δx adapted to the roasting of a pre-determined quantity M±Δx of beans. Based on the obtained type Cy, the control system is configured to get access directly to the rule configured to the type Cy of beans or alternatively to the family to which this type Cy belongs and then to the rule corresponding to said family.
It is possible to group coffees beans in families that react in a similar way when they are roasted. In one same family, the beans are roasted globally according to similar roasting profiles. In one family, different types of beans present different roasting profiles but the same rule can be applied to all the types of beans of said family due to their similarities.
In one embodiment, the family can be linked to the botanical variety of the beans (for example, Arabica and Robusta can form two different families with different specific rules).
According to the preferred embodiment of the method, the accessible original pre-determined quantity Monginal is equal to one of the accessible pre-determined quantities of the list (M, M±Δx) of the rule.
Actually, usually, it is preferred to provide access to pre-determined original roasting recipes that were established for these pre-determined quantities of the rule to avoid too many long calculations or approximations during the determination of the roasting recipe for the customised quantity m.
According to said above preferred embodiment of the method, if m is different from M and from any of the accessible quantities M±Δx, then the roasting recipe Rym to be applied on said obtained quantity m of coffee beans introduced inside the vessel can be deduced from one or two of the accessible roasting recipe RyM and/or the calculable roasting recipes RyM±Δx, each of said one or two recipes being adapted to the roasting of one pre-determined quantity of beans respectively and said pre-determined quantity or quantities of beans presenting the smallest difference(s) of quantity with the obtained quantity m.
In one first mode of this preferred embodiment, the roasting recipe Rym to be applied on said obtained quantity m of coffee beans introduced inside the vessel can be deduced by selecting in the list of the accessible roasting recipe RyM and/or the calculable roasting recipes RyM±Δx, the roasting recipe adapted to the roasting of one pre-determined quantity of beans presenting the smallest difference of quantity with the obtained quantity m.
In that first mode, the roasting recipe Rym is this selected accessible roasting recipe RyM or calculable roasting recipes RyM±Δx.
In one second mode of this preferred embodiment, the roasting recipe Rym to be applied on said obtained quantity m of coffee beans introduced inside the vessel can be deduced by:
T
m@t1
=T
Mm−1@ti+[(TMm+1@ti−TMm-1@ti)·K·(m−Mm−1)/(Mm+1−Mm−1)]
with K≤1.
In this second mode, the roasting recipe Rym is deduced from the accessible roasting recipe RyM and/or at least one of the roasting recipe RyM±Δx calculated by applying the rule to the accessible roasting recipe RyM.
This second mode provides a more accurate determination of the roasting recipe to be applied on said quantity m of coffee beans compared to the first mode since a specific roasting profile is determined for each specific quantity.
K can be pre-determined and accessible during the method. By default, K equals 1.
In one third mode of this preferred embodiment of the method, the roasting recipe Rym to be applied on said obtained quantity m of coffee beans introduced inside the vessel is deduced by.
T
m@t1
=T
Mm−1@ti+[(TMm+1@ti−TMm-1∜ti)·K·(m−Mm−1)/(Mm+1−Mm−1)]
T
m@t1
=T
Mm−1@ti−[(TMm+1@ti−TMm-1∜ti)·K·(Mm+1−m)/(Mm+1−Mm−1)]
with K≤1.
This third mode provides a more accurate determination of the roasting recipe to be applied on said quantity m of coffee beans compared to the second mode.
K can be pre-determined and accessible during the method. By default, K equals 1.
In the second and third modes of this particular embodiment, the method can comprise the steps of:
In an alternative to this embodiment, if the rule is a linear function and couples of pre-determined coefficients (a(M;M±Δx); b(M;M±Δx)) are accessible, then the method to determine the recipe Rym can be deduced by:
a
(M;m)
=a
(M;Mm−1)+[(a(M;Mm+1)−a(M;Mm−1))·K·(m−Mm−1)(Mm+1−Mm−1)]
with K≤1,
T
ym@ti
=a
(M;m)
T
yM@ti
+b(M;m).
The coefficient K is the same as mentioned above.
In one particular embodiment, the method can enable the determination of an additional roasting recipe Rflow-ym for roasting a quantity m of a type Cy coffee beans in a specific roasting apparatus comprising an air flow driver, wherein said method enables the determination of an additional roasting recipe Rflow-ym for roasting a quantity m of a type Cy coffee beans in a roasting apparatus said additional roasting recipe providing setpoints (Fym@ti; ti) of an air flow F@t1, F@t2, . . . to be applied at discrete successive times t1, t2, . . . ,
wherein the method comprises the steps of:
determining the roasting recipe Rflow-ym to be applied on said quantity m of coffee beans as follows:
Preferably, the rule to calculate from one pre-determined roasting recipe Rflow-yM (FyM@t1, ti) adapted to the roasting of a pre-determined quantity M of beans at least one roasting recipe Rflow-ym±Δx (FyM±Δx@ti; ti) adapted to the roasting of a pre-determined quantity M±Δx of beans is a polymial function,
said rule being defined by a couple of pre-determined coefficients (c(M;M±Δx); d(M;M±Δx)) and being applied to the air flow provided by the pre-determined roasting recipe Rfnlow-M as follows:
F
yM±Δx@ti
=C
(M;M±Δx)
F
yM@t
+d
(M;M±Δx)
If, in addition, the rule to calculate from one pre-existing roasting recipe RM (TM@ti, ti) adapted to the roasting of a pre-determined quantity M of beans at least one roasting recipe RM±Δx (TM±Δx@ti; ti) adapted to the roasting of a pre-determined quantity M±Δx of beans is a linear function,
said rule being defined by at least one couple of pre-determined coefficients (a(M;M±Δx); b(M;M±Δx)), said coefficients being specific to the difference of quantity ±Δx, and said rule being applied to the temperatures TyM@ti provided by the pre-determined original roasting recipe RM as follows:
T
yM±Δx@
ti=a
(M;M±Δx)
T
yM@ti
+b
(M;M±Δx).
then, the method can comprise getting access to a ratio R and the couple of pre-determined coefficients (c(M;M±Δx); d(M;M±Δx)) can be defined as follows:
C
(M;M±Δx)
=Ra
(M;M±Δx), and
d
(M;M±Δx)
=Rb
(M;M±Δx)
Preferably the ratio R can be pre-set according to the type coffee beans.
Preferably in the above method, the quantities are weight.
In a second aspect of the invention, there is provided a method to determine the recipe Rblend for roasting a customised blend of coffee beans CA, CB, . . . with respective quantities MA, mB, . . . of said coffee beans in a particular type of roasting apparatus, said recipe Rblend providing setpoints (Tblend@ti; ti) of temperatures Tblend@ti, Tblend@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively, wherein the method comprises the steps of:
wherein y corresponds to all the types of coffee beans present in the blend and fy represents the fraction in weight of coffee beans of type Cy in the blend of coffee beans.
The determination of the roasting recipes adapted to the roasting of the specific coffee beans part of the blend and for the specific quantity of said beans part of the blend provides a good starting point to calculate the roasting recipe of the blend.
In addition, the formula (I) uses these selected roasting recipes with a quantity factor fy which is able to take into account the presence of a greater part of one type of beans Cy inside the blend.
In addition the formula (I) uses these selected roasting recipes with a temperature adaptation factor Xy which enables to provide more or less importance to the roasting profile of one of the type of beans in the roasting profile of the blend. This factor takes into account, among other aspects, the capacity of the respective beans Cy to absorb heat, which can vary with the size of this bean, its density, its internal structure and/or its chemical composition. For example two types of beans can differ by their sizes, as a result, less heat energy is required for the smaller. This factor can take into account a particular desired property of these beans once roasted in the blend, this desired property can relate to the colour of the roasted beans, its level of acrylamide and/or its sensory profile in the final roasted blend.
Actually, due to the fact that the blend comprises different types of beans presenting different reactions further to the implementation of a common roasting profile, the final roasted blend may comprise roasted beans presenting different colours and/or different levels of specific components like acrylamide or furan generated by roasting and/or different optimal sensory profile. In order to control the production of roasted blends presenting all or some of these properties, temperature adaptation factor are used to keep specific coffee beans, in particular the more sensitive, closer to their respective roasting profile in order to obtain the desired properties of these beans.
For different beans, the key criteria for defining the temperature adaptation factor can be different since some beans may be more or less sensitive to deviation from their optimal roasting profile.
Usually, when a blend is created, it is expected to produce a resulting roasted blend presenting properties corresponding globally to an average of the properties of each types of beans roasted separately in particular the best properties of each of these beans. The temperature adaptation factor guarantees that the properties of the beans that are the more sensitive to temperature will be found in the roasted blend.
The value of the temperature adaptation factor Xy is usually comprised between 0.5 and 2. Factors with low value are adapted to beans being less sensitive to temperature variation whereas factors with high value are adapted to more reactive beans that develop new properties if roasted at temperatures too much different from their optimal roasting profile. These factors are usually defined by experimentation.
The formula enables the automatic calculation of the roasting recipe of the blend. A non-experimented operator becomes able to roast a blend of different types of coffee without risk that the resulting roasted blend presents a poor taste profile, in particular is burnt or not roasted enough. The risk the beans are wasted is prevented.
According to a third aspect, there is provided an alternative method to determine the recipe Rblend for roasting a customised blend of coffee beans of different types Cy with respective quantities my of said coffee beans in a particular type of roasting apparatus, said recipe Rblend providing setpoints (Tblend@ti; ti) of temperatures Tblend@ti, Tblend@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively, wherein the method comprises the steps of:
T
Moriginal±Δx@
ti=a
(Moriginal;Moriginal±Δx)
T
Moriginal@ti
+b
(Moriginal;Moriginal±Δx).
a
y
=a
(Moriginal;Mclosest);
b
y
=b
(Moriginal;Mclosest),
wherein y corresponds to all the types of coffee beans present in the blend and fy represents the fraction in weight of coffee beans of type Cy in the blend of coffee beans,
wherein y corresponds to all the types of coffee beans present in the blend and fy represents the fraction in weight of coffee beans of type Cy in the blend of coffee beans.
In this method, for all types of coffee beans Cy comprised in the blend, the corresponding pre-determined original roasting recipe RyMonginal is adapted to the roasting of the original pre-determined quantity Moriginal of beans in said particular type of roasting apparatus,
In a fourth aspect of the invention, there is provided an apparatus for roasting coffee beans comprising:
wherein, for a customised quantity m of coffee beans of type Cy introduced inside the vessel,
and
The roasting apparatus comprises a vessel to contain coffee beans during the roasting process. In the vessel coffee beans are heated and preferably mixed to homogenise heating through the beans.
Mixing can be obtained with a fluidic bed of hot air or mechanically with stirring blades or through rotation of a rotating drum.
Preferably the vessel is hot air fluid bed chamber. Within such a vessel, heated air is forced through a screen or a perforated plate under the coffee beans with sufficient force to lift the beans. Heat is transferred to the beans as they tumble and circulate within this fluidized bed.
Alternatively the vessel can be a drum chamber wherein the coffee beans are tumbled in a heated environment. The drum chamber can consist of a horizontal rotating drum or the drum chamber can comprise stirring blades to tumble the coffee beans in a heated environment.
The roasting apparatus comprises a device to heat coffee beans contained in the vessel. Preferably, the heating device is configured to produce a flow of hot air, said flow of hot air being directed to the coffee beans contained in the vessel in order to heat them. Usually, the heating device comprises at least an air driver or a fan and a heater to heat the flow of air produced by the air driver.
As a source of heat, preferably the apparatus comprises an electrical heater. This electrical heater is usually an electrical resistance. An electrically powered heater presents the advantage that the air pollutants produced during the roasting are pollutants generated from the heating of coffee beans themselves and not from the burning of gases as it happens when the source of heating is a gas burner using natural gas, propane, liquefied petroleum gas (LPG) or even wood.
The apparatus comprises a control system operable to control the heater and configured to apply a roasting recipe. This roasting recipe (R) provides the temperature T@ti, T@t2, . . . to be applied at discrete successive times t1, t2, . . . respectively of the roasting process. This roasting receipt is usually represented as a temperature versus time profile.
Usually, this control is implemented based on the measure of at least one temperature sensor positioned in the vessel in feedback loop control.
Control is applied on the heating device, generally on the heater and/or on the air driver.
In a specific embodiment, the control system is operable to control the air driver and is configured to apply a roasting recipe (Rflow) providing setpoints (F@ti; ti) of fan speeds F@t1, F@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively.
When a customised quantity m of coffee beans is introduced inside the vessel, the control system of the apparatus is configured to determine the roasting recipe adapted for this specific quantity m of coffee beans.
The control system enables the roasting of any quantity of beans, in particular quantities for which no roasting recipe has been previously determined or is accessible to by the control system.
With the present apparatus, in the case of such a new quantity, the control system of the apparatus is configured to determine a roasting profile adapted to the customised quantity.
The control system of the apparatus is configured to obtain at least:
In case of introduction of different types of beans with different quantities in order to create a customised blend, then each quantity for each type of beans is obtained.
The quantity m of coffee beans introduced in the chamber can be obtained:
or
The apparatus can comprise a measuring device configured to measure the quantity m of beans introduced in the chamber and, in the step of supplying the controller with the quantity m of coffee beans, said quantity of coffee beans can be automatically measured by the measuring device and supplied to the control system of the apparatus.
In one embodiment, the chamber of the apparatus can be transparent and the wall of the chamber can present level indicators readable by the operator.
Consequently, when the operator introduces the beans in the transparent chamber, he/she is able to read the introduced quantity by looking at the level indicator. This information can then be entered as an input inside the control system of the apparatus, for example through a user interface.
The measuring device can be:
Preferably, this quantity is the weight and the measuring apparatus is a weight scale.
When the measuring device is a device comprising at least one cavity of predetermined volume, this device enables the user to select a cavity of predetermined volume and to fill this cavity completely with beans with the result that a defined volume of beans is measured. The control system of the roasting apparatus is provided with this precise volume of beans.
When the measuring device is a level sensor, this sensor measures a volume of coffee beans inside the chamber. The process control is configured to deduce the volume of beans from said measured level.
If it is the volume of beans that is measured then, based on an identification of the type Cy of the beans, their density can be obtained, and accordingly their precise weight can be deduced.
In a particular embodiment, the apparatus can comprise an identification device configured to read identification means from a beans package, said beans package being configured to supply the chamber of the apparatus with its whole content, and said identification means providing directly or indirectly the quantity m of beans inside the package in addition to the type of beans Cy.
Usually, the type Cy of the beans relates to at least one feature of the beans which has the direct impact on the process of roasting the beans.
The type of coffee beans can relate to specific features such as:
The types of beans can refer explicitly to the nature of the beans like the origin, the botanical variety, the blend, the level of pre-roasting, . . . and/or, in a more simplest way, can be a reference like an identification number, a SKU number or a trademark.
The type of beans Cy can be obtained by different ways:
or
Based on the obtained type Cy of the coffee beans and the obtained quantity m, the control system of the apparatus is configured to determine the recipe Rym for roasting the quantity m of coffee beans of type Cy in the roasting apparatus according to the method described above. In particular, the control system is configured to get access at least to:
This rule, this list of said pre-determined quantities (M, M±Δx), this original roasting recipe RyMonginal and this pre-determined quantity Monginal can be stored in a database or memory accessible to the control system of the apparatus. Further to the step of obtaining the type Cy of the beans, the control system can be configured to get access to them.
In an alternative embodiment, the original roasting recipe RyMonginal and this pre-determined quantity Monginal and eventually the rule can be encoded in a code identifying the beans Cy. By the single step of reading the code of the beans, the control system can be configured to obtain the identification and get access to the roasting recipe, the quantity and eventually the rule.
The original roasting recipe RyMonginal accessible by the control system is adapted for a specific type Cy of coffee beans and for a pre-determined quantity Monginal of said beans and for the present roasting apparatus. Accordingly, for one type of beans, at least one roasting recipe adapted to the roasting of said pre-determined quantity Monginal is accessible to the control system.
Preferably, the pre-determined quantity Monginal of this original recipe can be set to correspond to a point between the minimum quantity and the maximum quantity able to be roasted inside the chamber of the roasting apparatus.
Preferably, the control system is configured to get access to the pre-determined quantity Monginal associated to the roasting recipe RyMonginal too. In one embodiment, this pre-determined quantity can be the same for all the accessible original roasting recipes RyMonginal whatever the beans and this pre-determined quantity Monginal can be stored by the control system of the apparatus.
In another embodiment, this pre-determined quantity Monginal can be different according to the coffee beans Cy and its roasting recipe RyMonginal. In that latter case, the control system is configured to get access to said pre-determined quantity Monginal associated to the respective roasting recipe RyMonginal too.
In one embodiment, the apparatus is configured to receive and roast a customised quantity m of coffee beans, said customised quantity being equal either to the accessible original pre-determined quantity M or to one of the accessible pre-determined quantity M±Δx only.
With said embodiment, the apparatus is configured to receive coffee beans in a quantity selected between M and different quantities M±Δx only. These specific quantities can be the result of a particular dosing device coupled to the apparatus, such as a dosing device dispensing one specific quantity Δx at each dosing operation and able to supply the vessel with multiples of said specific quantity. Or these specific quantities can depend on the type of packages holding the beans to be roasted: supplying the vessel with beans of multiple identical packages provides a quantity corresponding to multiples of the single specific quantity hold in the package.
This embodiment enables the determination of the recipes corresponding to these specific M±Δx without the need to get access to existing roasting recipes RyM±Δx: getting access to the single recipe RyMonginal and to the rule is sufficient to determine the roasting recipes of this type of coffee present in other quantities M±Δx.
If the heating device of the roasting apparatus comprises an air flow driver, the control system can be operable to control said air flow driver and can be configured to apply a roasting recipe (Rflow) providing setpoints (F@ti; ti) of an air flow F@t1, F@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively,
and
based on the obtained type Cy and the quantity m, the control system is configured to determine an additional roasting recipe Rflow-ym for roasting said quantity m of said type Cy coffee beans in the roasting apparatus said additional roasting recipe providing setpoints (Fym@ti; ti) of an air flow Fym@ti, FyM@t2, . . . to be applied at discrete successive times t1, t2, according to the method described above.
In one embodiment, the control system can be configured to:
The further use of the roasted beans relates to the process of coffee extraction to be applied to the coffee beans once they have been roasted by the roasting apparatus. This further use desired by the user can be for example: preparation of an espresso, preparation of coffee by drip filtering, by French press, preparation of a cold brewed coffee. The fact of desiring to use one of these extracted coffees to prepare a white cup by mixing with milk, creamer, . . . can be taken into account too.
The advantage is that the specific quantity m of coffee beans can be roasted to adapt the sensory profile of the resulting roasted coffee beans to this subsequent preparation.
In this embodiment where the further use and/or desired level of roasting of the roasted beans is obtained, the control system of the apparatus gets access for the same types of beans Cy to different roasting recipes RyMonginal. One roasting recipe differs from another by the further use of the same type of beans and/or the level of roasting.
In another aspect, there is provided a system for roasting coffee beans comprising:
According to a fifth aspect, there is provided a system of roasting apparatuses comprising one master roasting apparatus and a set of roasting apparatuses such as described above, said master apparatus and the roasting apparatuses of said set being of the same type, wherein:
By apparatuses of the same type, it is meant apparatuses presenting similar components to roast coffee beans, in particular:
According to a sixth aspect, there is provided a computer program which, when executed by a computer, processor or control unit, causes the computer, processor or control unit to perform the method the method such as described above.
Preferably the instructions of the computer program are executed by the processing unit of the roasting apparatus.
In one embodiment the instructions of the computer program can be executed by the processing unit of a device external to the coffee beans roasting apparatus, such as a mobile device, or even at a server place.
According to a seventh aspect, there is provided a computer readable storage medium comprising instructions which, when executed by a computer, processor or control unit cause the computer, processor or control unit to carry out the method such as described above.
The above aspects of the invention may be combined in any suitable combination. Moreover, various features herein may be combined with one or more of the above aspects to provide combinations other than those specifically illustrated and described. Further objects and advantageous features of the invention will be apparent from the claims, from the detailed description, and annexed drawings.
Specific embodiments of the invention are now described further, by way of example, with reference to the following drawings in which:
Roasting Apparatus
Housing of Roasting Apparatus
The housing 15 houses and supports the aforementioned components and comprises a base 151 and a body 152. The base 151 being for abutment with a support surface, preferably through feet 154 that provide a gap between the base and the support surface. The body 152 is for mounting thereto the components.
Roasting Unit of Roasting Apparatus
The roasting unit 10 is operable to receive and roast coffee beans.
The roasting unit 10 typically comprises at a second level of the roasting apparatus 1: a vessel 11 and a heating device 12, which are sequentially described.
The vessel 11 is configured to receive and hold the coffee beans introduced by the operator.
A removable cover 17 enables the introduction and removal of beans. The bottom of the vessel is configured to enable air to pass through, specifically it can be a perforated plate 14 on which the beans can lie and through which air can flow upwardly.
A chaff collector 16 is in flow communication with the vessel 1 to receive chaffs that progressively separate from the beans and due to their light density are blown off to the chaff collector.
The vessel 11 comprises a handle 112 in order to enable the user to remove the vessel from the housing 15 and get the roasted beans.
In the illustrated embodiment the vessel 1 is at least partially transparent and comprises an upper level line 111b and a lower level line 111a designed on the vessel. Once the beans have been introduced inside the vessel 1, the user is able to check the quantity of beans introduced by reference to these levels 111a, 111b. In particular, the operator is able to check if the quantity is inferior to the lower level, between the lower and upper levels or above the upper level.
In an alternative embodiment of the roaster, illustrated in
In another embodiment of the roaster, not represented, the roasting unit can comprise a set of different vessels, each vessel being configured to hold a specific quantity of coffee beans. The roasting unit can comprise a vessel recognition device.
The heating device 12 comprises an air flow driver 121 and a heater 122.
The air flow driver 121 is operable to generate a flow of air in direction of the bottom of the vessel. The generated flow is configured to heat the beans and to agitate and lift the beans. As a result the beans are homogenously heated. Specifically, the air flow driver can be a fan powered by a motor 13. Air inlets 153 can be provided inside the base 151 of the housing in order to feed air inside the housing, the air flow driver blowing this air in direction of the vessel 11 as illustrated by doted lines arrows.
The heater 122 is operable to heat the flow of air generated by the air flow driver 121. In the specific illustrated embodiment, the heater is an electrical resistance being positioned between the fan and the perforated plate 14 with the result that the flow of air is heated before it enters the vessel 11 to heat and to lift the beans.
The heater 122 and/or the air flow driver 121 is/are operable to apply a roasting profile to the beans, this roasting profile being defined as a curve of temperature against time.
Although the invention is described with a roaster implementing a fluidized bed of hot air, the invention not limited to this specific type of roasting apparatus. Drum roasters and other kinds of roasters can be used.
The roasting apparatus 10 usually comprises a user interface 20 enabling the display and the input of information.
The roasting apparatus can comprise a code reader to read a code associated to a type of coffee beans, for example present on the package of coffee beans. Preferably, this code reader is positioned in the apparatus so that the operator is able to easily position a code in front of it. It is preferably positioned at the front face of the apparatus, for example close to a user interface 20 of the apparatus. Accordingly, information provided by the code can be immediately displayed through the display of the user interface 20 positioned aside.
Control System of Roasting Apparatus
With reference to
The user interface 20 comprises hardware to enable a user to interface with the processing unit 1, by means of user interface signal. More particularly, the user interface receives commands from a user, the user interface signal transfers the said commands to the processing unit 18 as an input. The commands may, for example, be an instruction to execute a roasting process and/or to adjust an operational parameter of the roasting apparatus 1 and/or to power on or off the roasting apparatus 1. The processing unit 18 may also output feedback to the user interface 20 as part of the roasting process, e.g. to indicate the roasting process has been initiated or that a parameter associated with the process has been selected or to indicate the evolution of a parameter during the process or to create an alarm.
In a particular embodiment, the user interface can be used:
The hardware of the user interface may comprise any suitable device(s), for example, the hardware comprises one or more of the following: buttons, such as a joystick button, knob or press button, joystick, LEDs, graphic or character LDCs, graphical screen with touch sensing and/or screen edge buttons. The user interface 20 can be formed as one unit or a plurality of discrete units.
A part of the user interface can also be on a mobile app when the apparatus is provided with a communication interface 24 as described below. In that case the input and output can be transmitted to the mobile device through the communication interface 24.
The sensors 23 are operable to provide an input signal to the processing unit 18 for monitoring of the roasting process and/or a status of the roasting apparatus. The input signal can be an analogue or digital signal. The sensors 23 typically comprise at least one temperature sensor 231 and optionally one or more of the following sensors: level sensor associated with the vessel 1, air flow rate sensor, position sensor associated with the vessel and/or the chaff collector.
If the apparatus or the system comprises a measuring device 24, this device is operable to provide the input 22 that is the quantity of coffee beans introduced inside the vessel 11. This input 22 can be the weight of the beans measured by a scale or a volume of beans or a level measured by a level sensor associated with the vessel 11.
A code reader 3 can be provided and operable to read a code on coffee beans package and automatically provide an input that is the identification of the coffee beans introduced in the measuring device 4 or in the vessel 11, and optionally the quantity provided by the package if the whole quantity is introduced in inside the vessel of the roasting apparatus.
The processing unit 18 generally comprise memory, input and output system components arranged as an integrated circuit, typically as a microprocessor or a microcontroller. The processing unit 18 may comprises other suitable integrated circuits, such as: an ASIC, a programmable logic device such as a PAL, CPLD, FPGA, PSoC, a system on a chip (SoC), an analogue integrated circuit, such as a controller. For such devices, where appropriate, the aforementioned program code can be considered programmed logic or to additionally comprise programmed logic. The processing unit 18 may also comprise one or more of the aforementioned integrated circuits. An example of the later is several integrated circuits is arranged in communication with each other in a modular fashion e.g.: a slave integrated circuit to control the user interface 20 in communication with a master integrated circuit to control the roasting unit 10.
The power supply 21 is operable to supply electrical energy to the said controlled components and the processing unit 18. The power supply 21 may comprise various means, such as a battery or a unit to receive and condition a main electrical supply. The power supply 21 may be operatively linked to part of the user interface 20 for powering on or off the roasting apparatus
The processing unit 18 generally comprises a memory unit 19 for storage of instructions as program code and optionally data. To this end the memory unit typically comprises: a non-volatile memory e.g. EPROM, EEPROM or Flash for the storage of program code and operating parameters as instructions, volatile memory (RAM) for temporary data storage. The memory unit may comprise separate and/or integrated (e.g. on a die of the semiconductor) memory. For programmable logic devices the instructions can be stored as programmed logic. The instructions stored on the memory unit 19 can be idealised as comprising a coffee beans roasting program.
The control system 180 is operable to apply this coffee beans roasting program by controlling the heating device 12—that is, in the particular illustrated embodiment of
The coffee beans roasting program can effect control of the said components using extraction information encoded on a code and/or other information that may be stored as data on the memory unit 19 or from a remote source through the communication interface and/or input via the user interface 20 and/or signal of the sensors 23.
In particular, the control system is configured to apply a roasting recipe R providing the temperature T@ti, T@t2, T@tfinal to be applied at discrete successive times t1, t2, tfinal respectively.
With that aim, the processing unit 18 is operable to:
The temperature measured by the temperature sensor 231 is used to adapt the power of the heater 122 and/or the power of the motor 13 of the air driver 121 in a feedback loop in order to apply the roasting recipe R to the beans.
Depending on the type of control applied in the roaster, the heater 122 can be powered at one pre-determined power, meaning its temperature is constant, and in that case the power of the motor 13 of the air driver 121 can be controlled based on the temperature monitored at the sensor 231 in order to vary the time of contact of the flow air through the heater during its movement.
Alternatively, the motor 13 of the air driver 121 can be powered at one pre-determined power, meaning the flow rate of air is constant, and in that case the power of the heater 122 can be controlled based on the temperature monitored at the sensor 231 in order to heat more or less air during its passage through the heating device.
In a last alternative, both heater 122 and motor 13 can be controlled based on the monitoring of the temperature by sensor 231.
In addition the control system can be configured to control the motor (13) of the air driver to apply a roasting recipe Rflow providing setpoints (F@ti; ti) of air flow F@t1, F@t2, . . . to be applied at discrete successive times t1, t2, . . . , respectively.
Depending on the type of roasting apparatus and the air driver it comprises, the air flow can be controlled through the speed of the fan when the air driver comprises a fan with adjustable speed. Alternatively, the speed of the fan can be fixed and the flow of air can be controlled with a diaphragm or any means to control the size of air in a conduit.
The processing unit can comprise a communication interface 24 for data communication of the roasting apparatus 1 with another device and/or system, such as a server system, a mobile device and/or a physically separated measuring apparatus 2. The communication interface 24 can be used to supply and/or receive information related to the coffee beans roasting process, such as roasting process information, type of the beans, quantity of beans, further use of the beans, desired level of roasting. The communication interface 24 may comprise a first and second communication interface for data communication with several devices at once or communication via different media.
The communication interface 24 can be configured for cabled media or wireless media or a combination thereof, e.g.: a wired connection, such as RS-232, USB, 120, Ethernet define by IEEE 802.3, a wireless connection, such as wireless LAN (e.g. IEEE 802.11) or near field communication (NFC) or a cellular system such as GPRS or GSM. The communication interface 24 interfaces with the processing unit 18, by means of a communication interface signal. Generally the communication interface comprises a separate processing unit (examples of which are provided above) to control communication hardware (e.g. an antenna) to interface with the master processing unit 18. However, less complex configurations can be used e.g. a simple wired connection for serial communication directly with the processing unit 18.
The processing unit 18 enables access to:
These recipes, the rule and the pre-determined quantities can be stored in a memory 19 of the processing unit 18. Alternatively, these data can be stored in a remote server and the processing unit 18 can be supplied with access to this remote server through the communication interface 24, directly or indirectly through a mobile device establishing connection between the remote server and the processing unit.
These recipes and quantities can be part of a database 25 stored in the memory unit 19 or remotely as mentioned above.
In one alternative embodiment, the control system can be provided with the pre-determined original roasting recipe RyM and their associated pre-determined quantities M, during a code reading operation, these pieces of information being encoded inside the code and decoded by the control system.
The code can either contain information that are directly used or can be a trigger that is can contain only an identification means which enables the control system to establish link with some parameters stored in a memory (of the roaster, of the internet cloud, of a tablet, of a smartphone app, . . . ).
The pre-determined original roasting recipe RyMonginal adapted to the roasting of one pre-determined quantity Moriginal of beans of type Cy in the particular type of roasting apparatus corresponding to apparatus 1 provides the temperature profile to be applied to said quantity Moriginal of beans Cy. These temperature profiles are usually defined by experimentation by defining the optimal profile for a pre-determined quantity of beans.
The type of coffee beans Cy can relate to specific features such as:
The pre-determined original roasting recipe RyMoriginal roasting recipes can be adapted for a specific level of roasting like light, medium or dark. Accordingly, for one type of beans Cy, three different pre-determined original roasting recipes RyMoriginal-light, RyMoriginal-medium, RyMoriginal-dark, can be accessible.
In a particular embodiment, the pre-determined original roasting recipes can be adapted for a specific further use of a quantity M of the roasted beans Cy. Depending on the desired use of the final roasted beans that is the way to extract a coffee beverage from the roasted beans the sensory profile of the roasted coffee beans can be adapted to this subsequent preparation.
This further use can be:
The rule enables, from one first roasting recipe RM adapted for a pre-determined quantity M, the calculation of another roasting recipe RM±Δx adapted to the roasting of a different pre-determined quantity M±Δx.
For illustration, Table 1 below illustrates how a rule enables such a calculation. Starting from one first roasting recipe RM−Δ1, RM or RM+Δ1, representing for example the recipes for roasting the quantities M−Δ1, M or M+Δ1 (such as 50, 150 and 250 g) respectively, of the same beans Cy, the table provides the rules to calculate roasting recipes for other quantities of beans.
For example, starting from the first roasting recipe RM, the table provides the rule “rule(RM;RM+RM+Δ1)” to calculate the recipe RM+Δ1.
The rule is configured to provide the calculation in one direction from one first quantity to a second quantity. Another rule is applied to calculate the recipe for the first quantity starting from the recipe for the second quantity.
The rule is defined by experimentation on one type of roasting apparatus, usually the master apparatus on which the original roasting recipes are pre-determined.
By roasting different quantities M−Δ1, M and M+Δ1 of beans of the same type in order to get the same final roasted beans, original roasting recipes have been determined for each quantity of said beans by a coffee expert. Then each of the roasting recipes adapted for one quantity was compared to each of the other roasting recipes adapted for other quantities and relationship between each couple of roasting recipes was established via for example well-known mathematical regression methods establishing finally the rule.
Different types of rules can be applied depending on the relationship between the recipes for different weights. The complexity of the relationship can depend on: the type of roasting apparatus such as specific construction, specific shape of the chamber, particular control rule or algorithm to control the heater (e.g. more complex if there are two degrees of control on air flow driver and heater) providing for example a more sensitive control.
The rule can also depend on the family of coffee (as mentioned below), on the level of roasting of the beans (light, medium dark) and on the further use of the roasted coffee beans (espresso, filter, . . . ).
The relation is usually determined though regression analysis and implemented by means of a regression analysis software using well-known analysis models such as linear regression, multiple regression, non-linear regression, polynomial regression, . . . .
Usually the type of rule (polynomial (e.g. linear or quadratic), logarithmic or exponential function) is the same for all the couples of original roasting recipes, but the rule itself (coefficients, sense of operations) differs from one couple to another.
Once the rules have been defined for each couple of recipes with different pre-determined weights of the same type of beans Cy, it has been observed that the rules are the same when the operation is repeated on the same type of apparatus with other types of beans Cy. Consequently, the rules defined in Table 1 applies for calculating new roasting recipes for one quantity M−Δ1, M or M+Δ1 for any type of beans roasted in the same type of roasting apparatus as the apparatus on which the rule was defined and in which the first roasting recipe was pre-determined for one of the quantity M−Δ1, M or M+Δ1.
In one embodiment, the control unit of the roasting apparatus can get access to different rules defined for different big families of beans, in particular different botanical varieties of the beans, e.g. Arabica or Robusta. Depending on the obtained type Cy of the beans and if this type corresponds to Arabica or Robusta variety, the corresponding rule can be accessed to.
In one particular embodiment, the type of rule is a linear function and the specific rules for calculating from one first roasting recipe RM adapted for a pre-determined quantity M at least one roasting recipe RM±Δx adapted to the roasting of a corresponding pre-determined quantity M±Δx of beans are specific linear functions, each of them being characterised by a corresponding couples of coefficients as illustrated in Table 2 below.
With such a rule, the roasting recipe RM+Δ1 to be applied on the quantity M+Δ1 of coffee beans is calculated from the first roasting recipe RM applied on the pre-determined quantity M of the same type of coffee beans by using the couple of coefficients a(M;M+Δ1) and b(M;M+Δ1) and applying these coefficients to the temperatures TM@ti of the roasting recipe RM as follows:
T
M+Δ1@ti
=a(M;M+Δ1)Tm@t1+b(M;M+Δ1)
For example, the above table was constructed with one specific master roasting apparatus in order to establish relationships between the recipes of three different weights of coffee beans: 50, 150 and 250 g. The coefficients for calculating the recipe of 250 g of coffee beans from a a first recipe set for 150 g of the same coffee beans are:
a(150;250)=0.95
b(150;250)=3
T
250@ti=0.95T250@ti+3
When the rule is linear, usually, correspondence exists between the couples of coefficients as follows:
It must be noticed that, in the preferred embodiment of the method, for all the different types Cy of coffee beans, it is preferred to get access to respective pre-determined original roasting recipes RyMonginal adapted to the roasting of:
Actually since the rule provides the way to calculate a recipe in two directions:
In one preferred embodiment, different couples of coefficients can be defined for different ranges of time of the roasting recipe. In that embodiment, the polynomial rule is defined by at least two couples of pre-determined coefficients (a(M;M±Δx); b(M;M±Δx)), each of said couple being applied during a specific range of time Δti of the roasting recipe RyM.
Table 3 below illustrates this particular embodiment where different coefficients are provided depending if the temperature of the roasting recipe RyM±Δx is calculated for a pre-defined time t superior or inferior to td.
In the above example, the coefficients at<100(150; 250)=0.95 and bt<100(150; 250)=3 can be set fora range of time of the roasting recipe comprised between 0 and 100 seconds. Then, above 100 seconds, the values of these coefficients become:
a
t<100(150;250)=0.90 and bt<100(150;250)=5.
As already mentioned, the rule can be extrapolated to other types of beans roasted in the same type of roasting apparatus. Consequently, it is sufficient to determine the rule between the recipes of one specific type of beans. Then this rule can be applied directly with other types of beans. It becomes sufficient to pre-determine only one original roasting recipe for one specific quantity of the new type of beans to be able to calculate all the roasting recipes for other quantities of said new type of beans by extrapolation.
It means that it is not necessary to pre-determine and store many original recipes for each types of beans in each roasting apparatus. Only the rule and one original roasting recipe per type of beans are sufficient.
When a customised quantity m of coffee beans is introduced inside the vessel 11 in order to be roasted, the processing unit 18 of the apparatus of the present invention is configured to implement several steps.
First, the processing unit 18 of the apparatus of the present invention is configured to obtain for beans introduced inside the vessel the quantity m of said type of coffee beans and the type Cy of said coffee beans.
Optionally, the processing unit is configured to obtain the desired level of roasting (light, medium, dark) and/or the future use uz of the coffee beans.
As mentioned earlier, these pieces of information about identification, quantity, roasting level and use can be provided through the user interface 20 of the roasting apparatus, the display of the user interface guiding the user to enter information for each types of coffee.
Alternatively, for the identification of the coffee type, information can be obtained by means of a code reader 3, the user being able or incited to scan the code of the different beans in front of the code reader.
Alternatively, for the quantity of beans, the quantity can be measured and automatically communicated to the control system 180, for example by the use of a measuring device 4 directly connected to the apparatus or indirectly through the communication interface, as illustrated in
Then, in a further step, the control system of the roasting apparatus is configured to get access to information related to the roasting of said coffee beans:
In a further step, the control system is configured to determine the roasting recipe Rym to be applied on said obtained customised quantity m of coffee beans introduced inside the vessel. With that aim, the control system of the roasting is configured to compare:
and if necessary:
to pursue the determination of the roasting recipe Rym.
First, if m is equal to the accessible original pre-determined quantity Moriginal, then the roasting recipe Rym is determined as the accessible original roasting recipe RyMoriginal
Then, if m is not equal to the accessible original pre-determined quantity Moriginal, Moriginal is compared to the accessible pre-determined quantities of the list (M, M±Δx). Two situations can happen.
In one first case, the accessible original pre-determined quantity Moriginal can be equal to one of the accessible pre-determined quantities of the list (M, M±Δx). Then.
In one second case, the accessible original pre-determined quantity Moriginal is not equal to one of the accessible pre-determined quantities of the list (M, M±Δx), then the control system is configured to identify, in said list, the quantity Mclosest presenting the smallest difference with Moriginal and deducing the corresponding roasting recipe RyMclosest from the accessible roasting recipe RyMoriginal.
Then, if m is different from Mclosest but equal to one of the other accessible pre-determined quantities (M, M±Δx) of the list, the control system is configured to calculate the roasting recipe for said quantity by applying the rule to the deduced roasting recipe RyMclosest. The resulting calculated recipe determines Rym.
And, if m is different from any of the accessible pre-determined quantities (M, M±Δx) of the list, then the control system is configured to deduce the roasting recipe Rym from the accessible original roasting recipe RyMoriginal, and/or at least one of the roasting recipes RyM, RyM±Δx able to be calculated by applying the rule to the deduced roasting recipe RyMclosest.
In the first case, where the accessible original pre-determined quantity Monginal is equal to one of the accessible pre-determined quantities of the list (M, M±Δx), different manners to deduce this roasting recipe Rym from the pre-determined roasting recipe RyM and/or the calculable roasting recipes RyM±Δx can be implemented as explained below.
In one simplest first mode, the processing unit is operable to select one roasting recipe in the list of the pre-determined roasting recipe RyM and the calculable roasting recipes RyM±Δx. The selection consists in identifying the roasting recipe adapted to the roasting of a pre-determined quantity of beans, in the list of M and the quantities M±Δx, that presents the smallest difference of quantity with the obtained quantity m.
For illustration, based on the above example of Table 2 with three pre-determined weights 50, 150 and 250 g, enabling the calculation of R50 and R250 from a pre-determined original roasting recipe R150, if the customised quantity m equals 60 g, then the roasting recipe to be applied is the calculable roasting recipe R50 adapted to a weight of 50 g of beans that is the closest weight to the customised weight of 60 g.
In one second mode, the processing unit 18 is operable to calculate a specific roasting recipe Rym to be applied on said specific quantity m of coffee beans introduced inside the vessel from the pre-determined roasting recipe RyM and/or the calculable roasting recipes RyM±Δx. In a first step of determination of the roasting recipe Rym, the processing unit identifies in the list of the accessible pre-determined quantities M and M±Δx, the two successive pre-determined quantities Mm−1 and Mm+1 presenting the smallest differences with m, wherein Mm−1 is inferior to Mm+1 (meaning Mm−1<m<Mm+1). For illustration, based on the above example of Table 2 with three pre-determined weights 50, 150 and 250 g, enabling the calculation of R50 and R250 from a pre-determined original roasting recipe R150, if the customised quantity m equals 175 g, then the processing unit identifies the two successive weight 150 and 250 g with Mm−1=150 g and Mm+1=250 g.
In a further step, the processing unit obtains for said two identified quantities Mm−1 and Mm+1 the corresponding roasting recipes RMm−1 and RMm+1 respectively.
If one of the quantity Mm−1 or Mm+1 equals the pre-determined quantity M, then the corresponding roasting recipe RyM is directly accessible by the processing unit.
If one or two of the quantities Mm−1 or Mm+1 differ(s) from M, then one or two of said quantity equal(s) one or two of the accessible pre-determined quantities M±Δx, and then the corresponding roasting recipes RMm−1 and/or RMm+1 can be calculated by the rule from the accessible roasting recipe RyM,
Based on the above example of Table 2, the roasting recipe for Mm−1=150 g corresponds to the pre-determined original roasting recipe R150 and the roasting recipe R250 for Mm+1=250 g can be calculated with the rule of Table 2 from the pre-determined original roasting recipe R150 as mentioned above and illustrated in
In a further step, at discrete successive times t1, t2, . . . , t6, the temperature Tm to be applied to the obtained quantity m of beans at each of said discrete successive times t1, t2, . . . t6 is calculated from the obtained roasting recipes RMm−1 and RMm+1 as follows:
T
m@t1
=T
Mm−@ti+[(TMm+1@ti−TMm−1@ti)·K·(m−Mm−1)/(Mm+1−Mm−1)]
with K≤1.
With the illustration of
T
175@200
=T
150@200+[(T250@200−T150@200)·K·(175-150)/250-150)]
The calculation is reproduced at each time t to determine the full roasting recipe R for the quantity m (175 g) of beans.
In the above formula, the coefficient K is usually fixed experimentally and can vary depending on the roaster specifications (power, vessel size, type of heater, . . . ), the type of the beans and/or the future use of the roasted beans.
In one embodiment, the coefficient K can be set according to the roaster specifications only. In another embodiment, the coefficient K can be set according to the type of beans. In that case, coefficient K can be set:
In these cases, the control system is configured to obtain the type of beans (Arabica, Robusta or Cy) introduced in the vessel and then to get access to the coefficient KA, KR or Ky corresponding to that type of beans.
Preferably, the coefficient K is set according to the roaster specifications and the type of beans. In a particular embodiment, the coefficient K can be set according to the further use of the beans. In that embodiment, the coefficient K is preferably set according to the roaster specifications too and in addition, even more preferably, according to the type of beans.
In absence of information about the roaster or the type of beans or the further use, by default, the coefficient K equals 1.
In one third mode, the processing unit 18 is operable to calculate a specific roasting recipe Rym to be applied on said specific quantity m of coffee beans introduced inside the vessel from the pre-determined roasting recipe RyM and/or the calculable roasting recipes RyM±Δx in a similar way as in the second mode, except that in the step of determination of the roasting recipe Rym, the temperature Tm to be applied to the obtained quantity m of beans at each of said discrete successive times t1, t2, . . . is calculated from the obtained roasting recipes RMm-1 and RMm+1 as follows:
T
m@t1
=T
Mm−@ti+[(TMm+1@ti−TMm−1@ti)·K·(m−Mm−1)/(Mm+1−Mm−1)]
T
m@t1
=T
Mm+@ti−[(TMm+1@ti−TMm−1@ti)·K·(Mm+1−m)/(Mm+1−Mm−1)]
As a result, it means that if the quantity m is 175 g, m is closer to 150 g and the temperature to be applied at t=200 seconds is:
T
175@200
=T
150@200+[(T250@200−T150@200)·K·(175-150)/100]
But, if the quantity m is 225 g, m is closer to 250 g and the temperature to be applied at t=200 seconds is:
T
250@200
=T
250@200+[(T250@200−T150@200)·K·(250-225)/100]
In general, the quantity used in the method is the weight of beans.
If the quantity provided by the measuring device is a volume and not a weight, the weight can be deduced indirectly from an average density of coffee beans or more preferably, the identification of the nature of the beans provides access to the exact density of said beans enabling the calculation of the weight of beans introduced in the vessel.
In the step of processing the output, the processing unit 18 operates the heating device 12 usually in a closed-loop control using the input signal from the temperature sensor 231 as feedback to apply the temperature versus time profile to the coffee beans corresponding to the determined roasting recipe Rym.
First, in step 100, the control system is configured to obtain the quantity m of coffee beans introduced inside the vessel and the type Cy of these coffee beans.
In further step 200, the control system is configured to get access:
In further step 300, the control system is configured to compare m and the accessible original pre-determined quantity Moriginal.
If they are equal then the roasting recipe is the obtained pre-determined original roasting recipe RyMoriginal. It must be noticed, that in this step of comparing the two quantities and checking if they are equal, the accuracy of the roasting apparatus is taken into account. In fact, for each roasting apparatus, one roasting recipe adapted to the roasting of one particular quantity M is generally adapted to the roasting of slightly different quantities, for example adapted to the roasting of quantities that are weights differing by plus or minus 1 g from the particularly adapted quantity M. In this example, it is considered that the term “equal” means “equal ±1 g”. Accordingly, in the present application, the term “equal a specific amount” can mean “equal more or less a specific amount” depending on the accuracy of the roasting apparatus.
Alternatively, in step 400, the control system is configured to compare the accessible original pre-determined quantity Moriginal and the accessible pre-determined quantities of the list (M, M±Δx).
If it is the case, then it means that the rule can be directly applied to RyMoriginal in order to calculate the roasting recipes for the other pre-determined quantities (M, M±Δx) that are different from Moriginal. Then, in step 500, the quantity m is compared to the pre-determined quantities (M, M±Δx) of the list: if m is equal to one of said pre-determined quantities (M, M±Δx), then, in step 600, the roasting recipe Rym can be directly calculated by applying the rule to RyMoriginal.
Alternatively, if m is not equal to any of said pre-determined quantities (M, M±Δx), then, in step 700, the roasting recipe Rym can be deduced from the original roasting recipe RyMoriginal, and/or at least one of the roasting recipes RyM, RyM±Δx able to be calculated by applying the rule to the accessible roasting recipe RyMoriginal.
As illustrated in dotted lines in
In a more complex method, it is possible that the original pre-determined quantity Moriginal is not equal to one of the other pre-determined quantities (M, M±Δx) of the list. In that case, step 800 follows step 400, where the control system is configured to identify in the list of accessible pre-determined quantities (M, M±Δx), the quantity Mclosest presenting the smallest difference with Moriginal.
Then, in step 900, the corresponding roasting recipe RyMclosest can be deduced from the roasting recipe RyMoriginal. Deduction can consist in:
T
Mclosest@ti
=T
Moriginal@ti
+[T
Moriginal@ti
·C·(Mclosest−Moriginal)/Moriginal]
T
Mclosest@ti
=T
Moriginal@ti
+[T
Moriginal@ti
·C·(Moriginal−Mclosest)/Moriginal]
with C≤1, and, by default, C equals 1.
This step 900 provides the approximate roasting recipe for one of the pre-determined quantities (M, M±Δx) of the list of the rule.
Then, in step 1000, the quantity m is compared to this quantity Mclosest presenting the smallest difference with Moriginal. If m equals Mclosest then the roasting recipe Rym corresponds to said deduced roasting recipe RyMclosest,
If not, then, in step 1100, the quantity m is compared to the other pre-determined quantities (M, M±Δx) of the list: if m is equal to one of said other pre-determined quantities (M, M±Δx), then, in step 1200, the roasting recipe Rym can be directly calculated by applying the rule to RyMclosest.
Alternatively, if m is not equal to any of said pre-determined quantities (M, M±Δx), then, in step 1300, the roasting recipe Rym can be deduced from the accessible original roasting recipe RyMoriginal, and/or at least one of the roasting recipes RyM, RyM±Δx able to be calculated by applying the rule to the deduced roasting recipe RyMclosest.
System
In another mode, the measuring device can be a level sensor, and, in its roasting position, the level of beans can be measured. The measuring device 2 is configured to communicate the measured quantity as an input 22 to the control system 180 of the roasting apparatus.
This system is particularly useful when the vessel is not removable form the roaster, for example in case of drum roasters.
The measuring device 6 is connected through a cable (USB, Serial) to the roasting apparatus and is able to supply the control system of the roasting apparatus with the measured quantity of beans 22. Alternatively, the connection can be established through Wi-Fi or Bluetooth.
The roasting apparatus of the present invention presents the advantage of providing the operator with flexibility in terms of quantity of beans to be roasted while guaranteeing a constant quality of roasting.
The roasting apparatus of the present invention presents the advantage of enabling the consistent reproduceable roasting of the same coffee beans in different apparatuses of the same type.
Although the invention has been described with reference to the above illustrated embodiments, it will be appreciated that the invention as claimed is not limited in any way by these illustrated embodiments.
Variations and modifications may be made without departing from the scope of the invention as defined in the claims. Furthermore, where known equivalents exist to specific features, such equivalents are incorporated as if specifically referred in this specification.
As used in this specification, the words “comprises”, “comprising”, and similar words, are not to be interpreted in an exclusive or exhaustive sense. In other words, they are intended to mean “including, but not limited to”.
List of Abbreviations:
Number | Date | Country | Kind |
---|---|---|---|
20188216.4 | Jul 2020 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2021/070980 | 7/27/2021 | WO |