The present invention relates to a method for cold rolling a sheet metal strip.
Cold rolling is an important stage in the production of long products in the metallurgy industry. Its objective is to reduce the thickness of the product input. The sheet metal products are usually destined for the motor vehicle and foodstuffs industries.
The rolling thus consists of reducing the thickness of a metal strip by means of plastic deformation. For this purpose, the strip circulates continuously between two rotating rolls, known as work rolls, with parallel axes, which delimit between one another a gripping space which is commonly known as an air gap, and to which force is applied. The reduction of thickness of the strip is then obtained by compression. This device constitutes a stand of a rolling mill. The use of a plurality of stands in succession into which the strip passes simultaneously constitutes a rolling mill tandem.
The work rolls are rotated at a regular speed. As it passes into the stands of the rolling mill, the speed of the strip increases, taking into account the decrease in its thickness and the maintaining its width.
For metallurgical reasons, the variations of thickness at the output from the tandem must be as slight as possible. For this purpose, different regulation loops are used.
Thus, it is common to continuously measure the linear speed of the strip output from the first stand, the thickness of the strip input into, and output from the first stand, and the thickness output from the final stand.
For example, it is known to correct the thickness by acting on the air gap of the work rolls of the first stand according to the thickness measured at the input of the first stand. The air gap is the distance which separates the two work rolls.
Similarly, it is known to modify the air gap of the work rolls of the first stand according to the thickness measured at the output from this first stand.
It is also known to modify the speed of rotation of the rolls of the first stand according to the thickness of the strip output from the first stand.
Finally, it is known to adjust the speed of rotation of the rolls of the final stand on the basis of the thickness measured at the output from this final stand.
These correction methods permit reduction of the variations of thickness of the strip, but remain insufficient to take into account complex phenomena which occur in a rolling mill.
In addition, in the particular context of hot rolling, a method is known from document EP-A1-0 000 454 for compensation for the effects of variation of slippage on the traction between stands, so as to maintain this traction at a constant value in order to maintain the width of the rolled product. This method is based on the principle of maintaining the speed of the strip at the two ends between stands.
Within the context of cold rolling, the physical phenomena involved are different. Thus, the traction between stands does not have any effect on the width of the rolled product. Consequently the problem of maintaining the traction between stands at a constant value solved by the method described in document EP-A1-0 000 454 is not important within the context of cold rolling. In addition, the matter of controlling the traction of the strip in a cold rolling installation is easily resolved by regulating traction using tractiometers. These devices are generally not used during hot rolling of a metal sheet, since they are very difficult to implement.
It is also usual, in cold rolling mills, to allow the traction between stands to increase naturally when the rolling speed decreases. Contrary to the hot rolling methods (where the traction is kept constant) it is this variation of traction between stands which gives rise to variation of slippage at the output from the stand upstream.
An object of the invention provides a cold rolling method which makes it possible to reduce further still the variations of thickness of the strip at the output from the rolling mill.
The invention provides a method for controlling the cold rolling of a sheet metal strip of the aforementioned type, characterised in that it comprises:
According to particular embodiments, the method may include one or more of the following features;
The invention also provides a device for controlling the rolling of a sheet metal strip comprising at least two successive stands, each comprising at least two driven rolls between which the strip circulates and is compressed, characterised in that it comprises:
The invention will be better understood by reading the following description, provided purely by way of example and with reference to the drawings, in which:
The rolling installation to which this invention can be applied comprises between two and six stands. By way of example, a description will be given of an installation consisting of five stands 16A, 16B, 16C, 16D and 16E, through which the strip B circulates in succession.
In a known manner, each stand of the rolling mill comprises two work rolls 18 with parallel axes, between which the strip B circulates. These rolls are rotated by drive motors, the speed of which is regulated according to a predetermined command UA, UB which is specific to each stand. Each stand comprises a hydraulic or electro-mechanical gripping device 22 which makes it possible to transmit to the two work rolls 18 the rolling force necessary in order for them to assure the predetermined reduction of thickness. This device 22 assures regulation of the air gap which separates the two rolls 18. The rolling force is transmitted from the device 22 to the work rolls 18 by means of stacking of one or more support rolls 20.
A gauge 24 for gauging the thickness Jo is disposed upstream from the first stand 16A. This gauge 24 can continuously determine the thickness of the strip B before said strip enters the first stand 16A.
Similarly a second thickness gauge J1 26 is disposed at the output from the first stand 16A. It can determine continuously the thickness of the strip B after said strip has been rolled in the stand 16A.
In addition, a sensor 28 for sensing the speed VS1 is disposed at the output from the first stand 16A. It can continuously determine the instantaneous linear circulation speed of the strip B at the output from the stand 16A. The sensor is formed, for example, by a laser velocimeter.
In a known manner, the gauge 26 is connected to a unit 29 for correcting speed according to the thickness measured at the output from the first stand 16A.
In a known manner, the motors for driving the rolls 18 of the first stand 16A and the second stand 16B are each controlled by a speed regulator 30A, 30B which can define a speed command for the associated stand motor. The speed regulator 30A is connected to the speed correction unit 29 in order to receive an approximate speed correction u1A which is used to calculate the command uA applied to the first stand 16A.
The speed regulator 30A receives at its input a theoretical speed utA.
The speed regulator 30B can receive at its input a theoretical speed utB and at its output it can supply an approximate speed signal uB which is applied to the motor which drives the second stand 16B.
In a known manner, the thickness errors measured by the gauge 24 at the input of the stand 16A are compensated for by action on the air gap of the work rolls 18 of the stand 16A, by means of the gripping device 22. This action modifies the thickness at the output from the stand 16A.
In a known manner, the thickness errors measured by the gauge 26 at the output from the stand 16A are also corrected by action on the air gap of the work rolls 18 of the stand 16A, by means of the gripping device 22. This action modifies the thickness at the output from the stand 16A.
In a known manner, the thickness errors which are measured by the gauge 26 at the output from the stand 16A are corrected at the output from the second stand 16B by action on the speed of the first stand 16A. This speed correction is processed by the unit 29 and is applied to the stand 16A by the regulator 30A, which can regulate the speed of rotation of the work rolls 18 by modifying the speed reference utA such that:
U3A=(1+u1A)*utA.
The speed correction u1A which is associated with the first stand 16A is supplied to an inertia compensation unit 32, which itself is connected to the moment-controlling unit 14. On the basis of the speed correction u1A and the mechanical characteristics of the strip, the unit 32 can determine the moment which must be imposed on the system 12 for maintaining the traction at the input of the rolling mill.
According to the invention, the installation is provided with a unit 34 for compensation of the speed of rotation of the work rolls of at least two stands according to a variation of slippage measured at the output from the first stand of the rolling installation.
In the first embodiment illustrated in
Vc1=π*Dt1*Nt1
where:
The unit 34 is connected to these rotation speed sensors. The speed of the roll is different from the speed of the strip upstream and downstream from the roll, because of the variation of thickness of this strip during the passage between two rolls and the physical phenomena which are associated with the rolling. The speed of the strip is equal to the speed of the roll only at a point of the periphery of the roll designated by a neutral point.
The diagram of the compensation unit 34 is illustrated in
More specifically, the module for calculating the slippage 42 comprises a divider 52 which can assure the division of the linear speed Vs1 of the strip at the output from the first stand 16A by the circumferential speed Vc1 of the rolls of the first stand provided by the sensor 36.
A subtracter 54 subtracts the number 1 from the result of the quotient of the speeds.
Thus, the slippage g1 is obtained by means of the equation:
where:
The calculation module 42 comprises at its output a filter 58 which makes it possible to filter the measuring the slippage g1.
The module 44 for calculating the temporal variation of slippage Δg1 comprises a memory 62 which can store an initial filtered slippage value g1i produced by the module 42 when the unit 34 is started up. Thus, a triggering device 64 can assure storing the current slippage value produced by the module 42 when the unit is started up.
The module 44 additionally comprises a subtracter 66 which can calculate the difference between the current filtered slippage g1 obtained at the output from the module 42 and the initial filtered slippage value g1i stored in the memory 62. A slippage variation Δg1=g1−g1i in the stand 16A is thus obtained.
In this embodiment, the unit 46 can assure the regulation of the relative correcting speed of the unit 34. In theory this gain is −1.
An additional correction signal u2A=−1*Δg1 is thus obtained at the output from the module 46.
As illustrated in
It has been found that an installation of this type makes it possible to assure improved regularity of the thickness of the strip at the output of the rolling installation. In fact, the additional correction u2A which is provided by the unit 34 makes it possible to take into account in the running of the installation variations of slippage which occur in particular in the first stand, by acting directly on this stand.
The additional correction carried out by the unit 34 is satisfactory since it is possible to prove that the variation of slippage in a stand is equal to the relative variation of thickness in the following stand, i.e.:
where:
This installation additionally comprises a sensor 138 for measuring the speed Vc2 of rotation of the drive motors of the stand 16B, thus making it possible to measure the instantaneous circumferential speed of the work rolls of the second stand 16B. This sensor is connected to the additional compensation unit 34.
In this embodiment, the unit 34 comprises two outputs, one which is connected to the multiplier 69A and a second one which is connected to a second multiplier 69B which is integrated into the speed regulator 30B.
The second output of the additional compensation unit 34 can provide an additional correction u2B sent to the multiplier 69B in order to provide at the output thereof a speed command value uB which is applied to the motor of the second stand 16B.
The command uB is equal to the approximate command utB corrected by the additional correction u2B according to the ratio uB=utB(1+u2B).
In addition, the additional compensation unit 34 comprises an output u2c for controlling the gripping position of the rolls of the third stand 16C.
The diagram of the additional correction unit 34 is illustrated in
In addition, the unit 34 comprises a module 70 for estimating the transfer time of the product between the second and third stands 16B, 16C. This module comprises a memory 72 for storing the distance d23 which separates the second and third stands 16B and 16C, as well as an estimator 74 for estimating the linear speed VS2 of the strip between the second and third stands 16B, 16C. This estimator 74 can determine by calculation the speed of the strip at the output from the second stand 16B, in particular on the basis of the ratio:
Vs2=Vc2(1+gS2Th)
where:
The module 70 comprises a divider 76 which can calculate the time t23 of transfer of a point of the strip B between the second and third stands, from the distance d23 which separates these stands and the speed VS2 of circulation of the strip.
At the output from the divider 76 there is provided an adder 78 which is connected to a memory 80 for storing a delay constant τ corresponding to the time of propagation of the slippage filter 58.
The output of the module 70 is connected to a delay line 82 which is integrated into the correction module 46. This delay line receives at the input the signal −Δg1 obtained at the output from the multiplier 68.
The delay line 82 can assure application of an additional correction signal u2A, u2B to the stands 16A and 16B with the delay produced by the module 70.
The output from the delay line 82 is applied to the two multipliers 69A, 69B such that the speed commands uA, uB are each corrected relatively as a percentage of a quantity equal to:
Δg1(t+t23−τ)
where:
The role of the module 47 is to assure maintaining the traction between the stands 16B and 16C by calculating correcting gripping u2c for the stand 16C on the basis of the speed correction u2B. In fact, the speed correction u2B on the one hand and the variation of thickness at the input of the stand 16C generated by the variation of slippage Δg1 on the other hand give rise to these variations of traction. The output from the module 82 is filtered by the module 90 in order to assure adaptation of the dynamics of the motor of the stand 16B relative to the gripping of the stand 16C. A gain G91 is applied by a module 91 to the output signal of the module 90, in order to ensure that the variation of position of the gripping u2c of the stand 16C is just sufficient to compensate for the variation of traction induced by u2B.
The gain of the module 91 is given by the ratio:
is the variation of effort of the stand 16C relative to the variation of thickness at the input of this stand; and
In the example illustrated in relation to
More generally, the method according to the invention can be extended to more than two successive stands, the speed of the rolls of all the stands or only of a partial number of stands, with the exception of the final one, being able to be corrected by the same relative amount, and taking into account the transfer time of the product between the second stand and the final corrected stand, so that the final corrected stand assures compensation for the variation of thickness generated by the variations of slippage at the output from the first stand.
Advantageously, and as illustrated in
In the embodiment illustrated, the units 30A, 30B and 34 are separate. However, as a variant, these units are put into operation functionally by a single computer.
In the embodiment previously described, the corrections of the speeds of the stands are applied starting from the first stand. However, in a dual manner, these stand speed corrections can be applied starting from the final stand. For example, for a rolling mill with five stands:
In the preceding formulae, the following notations are used:
In this embodiment, the inertia compensations are applied to the coiler device.
Number | Date | Country | Kind |
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06 02229 | Mar 2006 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2007/000443 | 3/14/2007 | WO | 00 | 1/23/2009 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2007/104865 | 9/20/2007 | WO | A |
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6240756 | Tsugeno | Jun 2001 | B1 |
6263714 | Johnson et al. | Jul 2001 | B1 |
6286348 | Sekiguchi et al. | Sep 2001 | B1 |
6463777 | de Curraize et al. | Oct 2002 | B1 |
20070068210 | Pittner et al. | Mar 2007 | A1 |
Number | Date | Country |
---|---|---|
0 000 454 | Jan 1979 | EP |
61 088911 | May 1986 | JP |
4 059113 | Feb 1992 | JP |
Number | Date | Country | |
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20090235706 A1 | Sep 2009 | US |