Method for running two tubing strings into a well

Information

  • Patent Grant
  • 6390198
  • Patent Number
    6,390,198
  • Date Filed
    Friday, January 19, 2001
    23 years ago
  • Date Issued
    Tuesday, May 21, 2002
    22 years ago
Abstract
A well has a vertical casing with a window, and a lateral wellbore which communicates with the window, and which may have a casing or liner. A window assembly aligned with the window has respective passageways for first and second tubing strings, and has a concave surface for deflecting the first tubing string out into the lateral wellbore. The passageway for the second tubing string has a portion which is inclined at a very small angle with respect to a vertical centerline of the vertical casing. As the first tubing string is run into the vertical casing, a rotational locator is releasably coupled thereto by a soft release coupling mechanism. After the locator effects rotational orientation, the coupling mechanism is released and then permits the first tubing string to move therepast without damage. A seal assembly on the first tubing string is covered by a protective sleeve as it is inserted into the well, and exits the protective sleeve after entering the lateral wellbore.
Description




TECHNICAL FIELD OF THE INVENTION




This invention relates in general to equipment for use with a well having a vertical bore and at least one lateral bore and, more particularly, to a method and apparatus for running into the well two tubing strings which respectively extend to the vertical bore and the lateral bore.




BACKGROUND OF THE INVENTION




A well for the production of hydrocarbons will have a vertical bore, and often has at least one lateral bore that communicates with the vertical bore through a window. It is possible to simultaneously produce hydrocarbons from both the vertical bore and lateral bore, by running a pair of tubing strings into the well, such that one tubing string is disposed in and effects production from the vertical bore, and the other tubing string is disposed in and effects production from the lateral bore. Although dual tubing string equipment has been developed for this purpose, and has been generally adequate in use, it has not been entirely satisfactory in all respects.




More specifically, each of the two tubing strings can typically have at the outer end thereof a seal assembly, which includes a tube with one or more annular seals therearound. The seals may be damaged as the tubing string is inserted into the well. For example, as the seal assembly is run into the well, it may initially be coupled by shear pins to a locator. The locator is rotationally oriented when it reaches the region of the window, after which the pins are sheared in order to permit the seal assembly to continue moving without the locator. However, the remnants of the shear pins may engage and damage the seals. As another example, the window in the vertical casing may have jagged edges, and the jagged edges may tear the seals if they engage the seal assembly as it is routed from the main bore into the lateral bore.




A further problem is that the tubing string for the vertical bore is normally routed past the window through a passageway having a centerline that is radially offset from the centerline of the vertical bore, but may then need to be moved back toward the centerline of the vertical bore. For efficiency, the diameters of the two tubing strings are usually made as large as possible relative to the inside diameter of the vertical casing. As a result, there has traditionally been no satisfactory way to provide additional structure which would fit within the limited transverse space available around the tubing strings, and which could satisfactorily guide the tubing string gradually back toward the centerline of the vertical bore.




SUMMARY OF THE INVENTION




From the foregoing, it may be appreciated that a need has arisen for a method and apparatus for facilitating the use of dual tubing strings in a well, so as to avoid damage to seals of a seal assembly during insertion of the seal assembly, and so as to guide a tubing string past or through a window opening. According to the present invention, a method and apparatus are provided to address this need.




One form of the present invention involves: supporting a protective sleeve for axial movement relative to a seal section between a first position in which an annular seal around the seal member is disposed within the protective sleeve, and a second position in which the annular seal is axially spaced from the protective sleeve; inserting a tubing string into the well with the seal section thereon and the protective sleeve in its first position; and thereafter effecting movement of the protective sleeve from the first position to the second position.




Another form of the present invention involves: an elongate tubing string which can be removably inserted into a well in a lengthwise direction; an auxiliary part supported for upward axial movement along the tubing string away from an initial position; and a releasable coupling arrangement having a coupling state in which the coupling arrangement prevents upward movement of the auxiliary part away from the initial position relative to the tubing string, and having a release state in which the coupling arrangement permits the auxiliary part to move upwardly away from the initial position relative to the tubing string.




Yet another form of the present invention involves: a window assembly having an arrangement for supporting the window assembly within a vertical well bore in the region of a window, the window assembly having first and second tubing passageways therein, and having below the second tubing passageway an upwardly facing deflection surface portion which is inclined to extend downwardly toward the window, the deflection surface portion having a cross-sectional shape which is concave.




Still another form of the present invention involves: a window assembly having an arrangement for supporting the window assembly within a vertical well bore in the region of a window, and having first and second tubing passageways therein, the first tubing passageway having a first portion which has a centerline radially offset from a vertical centerline of the vertical bore, the second tubing passageway having a portion which is axially aligned with the first portion of the first tubing passageway, and the first tubing passageway having an elongate second portion which is below the first portion thereof and which is inclined at a small angle with respect to the centerline of the vertical bore so that an upper end of the second portion is farther from the centerline of the vertical bore than a lower end thereof.











BRIEF DESCRIPTION OF THE DRAWINGS




A better understanding of the present invention will be realized from the detailed description which follows, taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a diagrammatic sectional side view of a well having therein equipment which embodies the present invention;





FIGS. 2A-2K

are respective portions of a diagrammatic cutaway side view of a window assembly that is a component of the equipment shown in

FIG. 1

, and are collectively referred to herein as

FIG. 2

;





FIG. 3

is a diagrammatic sectional view taken along the line


3





3


in

FIG. 2

;





FIG. 4

is a diagrammatic sectional side view of a tube which is a component of the window assembly of

FIG. 2

, but before final machining has been performed on the tube;





FIG. 5

is a diagrammatic sectional side view of the tube of

FIG. 4

, after final machining has been performed thereon;





FIG. 6

is a diagrammatic sectional side taken along the line


6





6


in

FIG. 5

;





FIG. 7

is a diagrammatic perspective view of a deflector member which is a component of the window assembly of

FIG. 2

;





FIG. 8

is a diagrammatic sectional view taken along the line


8





8


in

FIG. 2

;





FIGS. 9A and 9B

are respective portions of a diagrammatic cutaway side view of a locator, a protective sleeve and a seal assembly which are components of the equipment shown in

FIG. 1

, and are referred to collectively herein as

FIG. 9

;





FIG. 10

is a diagrammatic sectional view taken along the line


10





10


in

FIG. 9

;





FIG. 11

is a diagrammatic sectional view taken along the line


11





11


in

FIG. 9

;





FIG. 12

is a diagrammatic sectional view taken along the line


12





12


in

FIG. 9

;





FIG. 13

is a diagrammatic sectional view taken along the line


13





13


in

FIG. 9

;





FIG. 14

is an enlarged view of a portion of

FIG. 9

;





FIG. 15

is a diagrammatic cutaway view of a portion of the seal assembly and the locator of

FIG. 9

, and depicts a soft release coupling mechanism which is part of the locator or

FIG. 9

;





FIG. 16

is a diagrammatic cutaway view similar to

FIG. 15

, but showing the illustrated structure in a different operational position;





FIG. 17

is a diagrammatic cutaway view taken along the line


17





17


in

FIG. 13

;





FIGS. 18A-18C

are respective portions of a diagrammatic cutaway side view of a protective sleeve, a seal assembly and a packer that are components of the equipment shown in

FIG. 1

, and are referred to collectively herein as

FIG. 18

; and





FIGS. 19A-19C

are views similar to

FIGS. 18A-18C

but show the depicted structure in a different operational position, and are referred to collectively herein as FIG.


19


.











DETAILED DESCRIPTION OF THE INVENTION




The preferred embodiments of the present invention and its advantages are best understood by referring now in more detail to

FIGS. 1-19

of the drawings, in which like numerals refer to like parts.





FIG. 1

is a diagrammatic cutaway side view of a well


10


. The disclosed well


10


is used for the production of hydrocarbons, but the present invention is also suitable for use with other types of wells.




The well


10


includes a vertical bore having a vertical casing


13


cemented therein. The casing


13


has a window


14


milled in one side thereof, at a location spaced above the lower end of the casing


13


. The well


10


also includes a lateral bore having a lateral casing


18


cemented therein, the lateral casing


18


communicating with the vertical casing


13


through the window


14


.




In the disclosed embodiment, the vertical casing


13


has an inside diameter of approximately eight to nine inches, and the lateral casing


18


has an inside diameter of approximately six to seven inches. However, it will be recognized that the present invention is not limited to casings of any particular size. Further, although the casing


13


in the primary bore is identified herein as a vertical casing, this is solely for purposes of convenience, and it will be recognized that the casing


13


could have an orientation other than vertical.




A retrievable seal bore packer


21


is releasably fixedly secured in the vertical casing


13


, at a location spaced below the window


14


and above the lower end of the casing


13


. Although a retrievable packer


21


is used in the disclosed embodiment, it will be recognized that a permanent packer could alternatively be used. A tailpipe


22


extends downwardly from the packer


21


, and has a perforated portion


23


. A further retrievable seal bore packer


26


is releasably fixedly secured in the lateral casing


18


, and has extending outwardly therefrom a tailpipe


27


with a perforated portion


28


.




The vertical casing


13


has therein a window assembly, which is designated generally with reference numeral


31


. The window assembly


31


is described in detail later, in association with

FIG. 2

, but is briefly described here for purposes of convenience. The window assembly


31


includes a latch mechanism


32


, which has a plurality of circumferentially distributed keys


33


that engage matching profiles provided in the walls of the casing


13


. The latch mechanism


32


serves to support the window assembly


31


at a desired vertical location within the vertical casing


13


, and also maintains the window assembly


31


in a predetermined rotational orientation with respect to the vertical casing


13


and the window


14


therein.




The window assembly


31


also includes a dual bore deflector


36


, which is secured to and extends upwardly from the latch mechanism


32


, and which has an upper end at


37


. The upper end


37


of the dual bore deflector


36


is a helical surface, only a portion of which is visible in FIG.


1


.




The window assembly


31


further includes a long string tube


41


, the upper end


42


of which is fixedly secured in the dual bore deflector


36


so that its centerline is radially offset from a vertical centerline of the vertical casing


13


. The long string tube


41


is coupled at its lower end to a further tube


121


. The tube


121


extends through a central opening in the latch mechanism


32


, and at its lower end is fixedly secured to and communicates with a seal assembly


43


. The seal assembly


43


sealingly engages a seal bore provided within the packer


21


.




Extending axially through the long string tube


41


is a passageway, which is not visible in

FIG. 1

, but which is discussed in more detail later. The passageway has a gradual incline or deviation with respect to a vertical reference, so that it extends downwardly and inwardly toward the vertical centerline of the vertical casing


13


. As will be discussed later, it is the passageway through the tube


41


, and not the tube


41


itself, which is inclined. However, since the passageway is not visible in

FIG. 1

, the tube


41


is shown with a gradual incline in

FIG. 1

in order to diagrammatically indicate the inclination of the passageway through it.




The dual bore deflector


36


of the window assembly


31


has in one side thereof an opening or window


46


, which is vertically and rotationally aligned with the window


14


in the vertical casing


13


. The dual bore deflector


36


has an upwardly facing deflector surface


47


, which extends upwardly and inwardly from the lower edge of the window


46


, at a sharp incline with respect to a horizontal reference. This may alternatively be viewed as a gradual incline with respect to the centerline of the vertical casing


13


.




Two tubing strings


51


and


52


extend downwardly through the upper portion of the vertical casing


13


. A seal assembly


53


is fixedly secured to and communicates with the lower end of the tubing string


51


, and sealingly engages a seal bore


54


provided within the upper end of the dual bore deflector


36


. The seal bore


54


communicates with the upper end


42


of the long string tube


41


. The tubing string


52


extends past the deflector surface


47


and out into the lateral bore


18


. A seal assembly


56


is secured to and communicates with the outer end of the tubing string


52


. The seal assembly


56


sealingly engages a seal bore provided in the packer


26


.




A dual string hydraulic set retrievable packer


57


is releasably fixedly secured in the vertical casing


13


, at a location spaced above the window assembly


31


, and has the tubing strings


51


and


52


extending through it. The packer


57


resists both upward and downward movement of the tubing string


51


, and the tubing string


51


in turn resists upward movement of the window assembly


31


.





FIGS. 2A-2K

, which are collectively referred to as

FIG. 2

, are respective portions of a diagrammatic cutaway side view of the window assembly


31


of

FIG. 1

, except that the seal assembly


43


at the lower end of the window assembly has been omitted.




With reference to

FIG. 2

, the dual bore deflector


36


of the window assembly


31


has at its upper end a cylindrical rotation sleeve


71


, the upper edge of which serves as the previously-mentioned helical surface


37


. The sleeve


71


has a short slot


72


, which extends axially downwardly from the lower end of the helical surface


37


. At the lower end of the sleeve


71


is a horizontal circular wall


76


, which has on the upper side thereof an upwardly facing flat surface which is normal to the centerline of the sleeve


71


. The wall


76


has two adjacent circular openings


77


and


78


extending through it. The openings


77


and


78


are offset in opposite directions from the centerline of the sleeve


71


, so that the centerline extends through a portion of the wall


76


which is disposed between the openings


77


and


78


.




The dual bore deflector


36


has, immediately below the wall


76


, two adjacent vertical cylindrical passageways


81


and


82


, which each open into the sleeve


71


through a respective one of the circular openings


77


and


78


. The passageways


81


and


82


are radially offset in opposite directions from the centerline of the sleeve


71


, and a thin wall


83


is provided between them. The dual bore deflector


36


also includes an elongate tube


86


, which has therethrough a cylindrical passageway


87


that is aligned with and communicates with the cylindrical passageway


81


. The lower end of the tube


86


is fixedly secured to a torque fitting


88


.

FIG. 3

shows the cross-sectional shape of the torque fitting


88


. It will be noted in

FIG. 3

that the torque fitting


88


has in one side thereof a vertically extending recess or groove


89


of rectangular cross-sectional shape, which is aligned with the passageway


82


.




Referring again to

FIG. 2

, it can be seen that the long string tube


41


has its upper end


42


fixedly secured to the torque fitting


88


, so that a cylindrical passageway


93


therethrough is aligned with and communicates with the cylindrical passageway


87


in the tube


86


. As evident from

FIG. 2

, the tube


41


extends generally vertically, but the cylindrical passageway


93


extends therethrough at a small angle with respect to a vertical reference, so that the centerline of the passageway


93


is slightly closer at its lower end than at its upper end to the vertical centerline of the window assembly.





FIGS. 4 through 6

provide additional information regarding the tube


41


. More specifically,

FIG. 4

shows a tube


41


A, which is a part that will be subjected to additional machining in order to produce the final tube


41


. In

FIG. 4

, the tube


41


A is cylindrical, and has the cylindrical passageway


93


extending therethrough at an angle to the centerline of the cylindrical exterior surface of tube


41


A.

FIG. 5

shows the final tube


41


which results after additional machining is performed on the tube


41


A. This additional machining includes machining an axially extending recess or groove


96


in one side of the upper end of the tube


41


, machining a further recess


97


in the other side of the lower end of the tube


41


, and machining a circumferential groove


98


around the lower portion the tube


41


.

FIG. 6

shows the shape of the axial groove


96


, as well as the eccentricity of the passageway


93


.




With reference to

FIGS. 2 and 7

, a deflector member


106


is cylindrical, and has extending axially therethrough an eccentric cylindrical opening


107


, which receives the lower end of the long string tube


41


. The deflector member


106


has on one side thereof at its upper end the deflector surface


47


which, as shown in

FIG. 7

, is a concave groove that progressively tapers in width and depth in a downward direction. As shown in

FIG. 7

, the groove has respective portions which are of rectangular cross-sectional shape and trapezoidal cross-sectional shape. However, the groove could also have other concave cross-sectional shapes, such as a semicircular cross-sectional shape.




The cylindrical opening


107


in the deflector member


106


has at its lower end an enlarged portion


109


, which defines an axially downwardly facing shoulder


110


. a sleeve


111


is disposed within the enlarged portion


109


. A tube


112


has its upper end secured within the enlarged portion


109


by threads


113


, and has its lower end secured to the upper end of the latch


32


by threads


114


. The tube


112


has thereon an axially upwardly facing shoulder


117


, which engages the lower end of the sleeve


111


in order to hold the sleeve in place. The sleeve


111


has thereon an axially upwardly facing shoulder


118


. As shown in

FIGS. 2 and 8

, a split ring


119


is disposed within the groove


98


in the tube


41


, and also engages the shoulders


110


and


118


, in order to fixedly secure the deflector member


106


, the tube


112


and the latch


32


against vertical movement relative to the long string tube


41


.




With reference to

FIG. 2

, and as previously mentioned, the further tube


121


has its upper end fixedly secured to the lower end of the long string tube


41


, in particular by threads


122


. The tube


121


extends downwardly through tube


112


and the latch


32


, and projects outwardly beyond the lower end of the latch


32


. The tube


121


has threads


123


at its lower end, by means of which the seal assembly


43


(

FIG. 1

) is fixedly secured to the lower end of the tube


121


.





FIGS. 9A and 9B

, which are collectively referred to as

FIG. 9

, are respective portions of a cutaway side view of a locator


126


and the seal assembly


56


, before they are run into the well. The locator


126


is also known as a soft release running tool, and is shown somewhat diagrammatically in FIG.


9


. The locator


126


has a cylindrical upper portion


127


and a cylindrical lower portion


128


, which are fixedly coupled to each other by a cylindrical tube


129


extending between them.




The upper portion


127


of the locator has two cylindrical openings


131


and


132


which extend vertically therethrough and which are radially offset in opposite directions from the centerline of the locator, the opening


132


being aligned with the tube


129


. The upper portion


127


has on the upper side thereof a scoop surface


133


, which is concave and inclined toward the cylindrical opening


131


.




The lower portion


128


of the locator has two cylindrical openings


136


and


137


which extend vertically therethrough and which are radially offset in opposite directions from the centerline of the locator, the opening


136


being aligned with the opening


131


in the upper portion


127


, and the opening


137


being aligned with the tube


129


and with the opening


132


in the upper portion. The lower portion


128


has on one side thereof a radially outwardly projecting lug


138


.




With reference to

FIG. 9

, the tubing string


52


is shown in broken lines, and the seal assembly


56


which is secured to the end of tubing string


52


is shown in a position where it extends through the opening


132


, the tube


129


and the opening


137


.

FIG. 14

is an enlarged view of a portion of

FIG. 9

, showing some details of the seal assembly.




With reference to

FIGS. 9 and 14

, the seal assembly


56


includes an elongate cylindrical seal tube


141


, and includes a plurality of annular crimp seals


142


, which are disposed in respective circumferential grooves provided at axially spaced locations along the outer surface of the tube


141


. The tube


141


has near its lower end a circumferential groove


143


, and has near its upper end a further circumferential groove


144


. The seals


142


are all located between the grooves


143


and


144


.




In

FIG. 9

, a cylindrical protective sleeve


147


closely encircles the tube


141


and the seals


142


, with its upper end disposed above the groove


144


, and its lower end disposed above the groove


143


but lower than the lowermost seal


142


. The seals


142


are thus all disposed within the sleeve


147


. The purpose of the sleeve


147


is to protect all of the seals


142


as the seal assembly


56


is inserted into the well. The protective sleeve


147


has a relatively thin radial wall thickness.




As best seen in

FIG. 14

, a split ring


148


is provided in the groove


144


of the seal tube


141


, and is held against axial movement relative to the seal tube by the sidewalls of the groove


144


. The split ring


148


is shown in a relaxed position in

FIG. 14

, in which it projects partially outwardly beyond the surface of the seal tube. The split ring


148


can be compressed radially inwardly from the position shown in

FIG. 14

, to a compressed condition in which it is disposed entirely within the groove


144


and does not project radially outwardly beyond the surface of the seal tube. The split ring


148


has at its upper end an upwardly and outwardly facing bevel surface


149


. The protective sleeve


147


has an axially upwardly facing shoulder


152


. In the insertion configuration shown in

FIG. 14

, the split ring


148


can engage the shoulder


152


in order to prevent downward movement of the seal tube


141


relative to the protective sleeve


147


. This ensures that the seals


142


remain within and are protected by the protective sleeve


147


during insertion.




The seal tube


141


also has an upwardly facing annular bevel shoulder


153


which can engage a downwardly facing annular bevel shoulder


154


provided on the protective sleeve


147


, in order to prevent upward movement of the seal tube


141


relative to the protective sleeve


147


beyond the position shown in FIG.


14


. This ensures that the protective sleeve


147


does not slide downwardly and expose the seals


142


to damage. The protective sleeve


147


has at its upper end an upwardly and outwardly facing annular bevel shoulder


157


which can engage a downwardly and inwardly facing annular bevel shoulder


158


provided on the upper portion


127


of the locator


126


. Engagement of the shoulders


157


and


158


limits upward movement of the seal tube


141


and the protective sleeve


147


beyond the position shown in

FIG. 14

with respect to the locator


126


.




Near its upper end, the protective sleeve


147


has a plurality of U-shaped slots which are circumferentially spaced and which each define a respective collet finger


161


. The collet fingers


161


are integrally secured at their upper ends to the protective sleeve


147


, and have lower ends


162


which are capable of limited radial movement through flexing of the collet fingers


161


. During insertion, the lower ends


162


of the collet fingers engage the outer side of the split ring


148


. The lower end of each collet finger has bevel surfaces


166


-


169


on both the inner and outer sides thereof, in order to allow the ends of the fingers to slide over other parts. A rib


172


may be provided on the protective sleeve


147


, so as to engage the bevel surfaces


166


and


169


on each collet finger in a manner which limits radially outward movement of the lower ends of the collet fingers.




The seal assembly


56


, as well as the protective sleeve


147


, are held against vertical movement with respect to the locator


126


by a soft release coupling mechanism, which is disposed within the lower portion


128


of the locator


126


but which, for clarity, has been omitted from FIG.


9


. One embodiment of this soft release coupling mechanism


176


is shown in

FIGS. 15 and 16

.

FIGS. 15 and 16

show only selected portions of the lower portion


128


, which are pertinent to the locking mechanism. Further, the protective sleeve


147


has been omitted for clarity in

FIGS. 15 and 16

, and because the locking mechanism is suitable for use with the seal tube


141


even where the protective sleeve


147


is not present.




In

FIGS. 15 and 16

, two dogs


178


are supported within the lower portion


128


of the locator


126


for radial movement between a position engaging the groove


143


(

FIG. 15

) and a position spaced radially outwardly from the tube


141


(FIG.


16


). The dogs


178


are urged radially outwardly by respective leaf springs


179


. Two control rods


181


are supported for axial movement relative to the lower portion


128


of the locator, between positions respectively shown in

FIGS. 15 and 16

. Each rod


181


has a lower end


182


which projects outwardly beyond the lower end of the locator in the position of

FIG. 15

, and which is flush with the lower side of the locator in the position of FIG.


16


.




Each control rod


181


is urged downwardly by a respective helical compression spring


183


. Each control rod


181


has thereon a cam surface


186


, which in the position of

FIG. 15

holds a respective dog


178


in the radially inner position in which the dog engages the groove


143


, and which in the position of

FIG. 16

permits the dog


178


to be moved radially outwardly by its spring


179


so that the dog is free of engagement with the tube


141


. Each control rod


181


is initially secured against axial movement relative to the lower portion


128


of the locator by a shear pin, one of which is shown diagrammatically at


187


.




In the embodiment of

FIGS. 15 and 16

, a catch or inner dog


191


is radially movably supported within each of the dogs


178


, and is urged radially inwardly with respect to the dog by a compression spring


192


. Thus, in the position of

FIG. 16

, the dogs


178


are spaced radially outwardly from the tube


141


, but the catches


191


are each urged radially inwardly into engagement with the tube. Each catch


191


has bevel surfaces


193


and


194


which permit the catches to ride over the seals


142


without damaging the seals. Further, each catch


191


has a downwardly facing surface


196


which can engage the upwardly facing side surface of groove


143


, in order to limit upward movement of the tube


141


relative to the locator


126


.





FIGS. 13 and 17

show a soft release coupling mechanism


197


, which is an alternative embodiment of the coupling mechanism


176


. The coupling mechanism


197


is similar to the coupling mechanism


176


, except as described below. In

FIG. 17

, the control rod


181


is shown with an opening


201


, which receives an end of the shear pin


187


(FIG.


15


). The control rod


181


also includes an axial slot


202


which receives an end of a not-illustrated setscrew in the lower portion


128


of the locator, in order to prevent rotational movement of the control rod


181


and in order to limit axial movement thereof. The hole


201


and the slot


202


are present in the control rods


181


of

FIGS. 15 and 16

, but are not visible in

FIGS. 15 and 16

.




The coupling mechanism


197


of

FIGS. 13 and 17

differs from the coupling mechanism


176


of

FIGS. 15 and 16

primarily in that the dogs are configured differently. In particular, with reference to

FIGS. 13 and 17

, two dogs


206


each have a head engagable with the groove


143


in the seal tube


141


, and have a stem


207


which extends radially outwardly through an opening


205


provided in a wall of the lower portion


128


of the locator


126


. A snap ring


208


is provided near the outer end of each stem


207


, and a helical compression spring


211


extends between the snap ring


208


and the wall having the opening


205


, so as to urge the dog


206


radially outwardly. The outer end of the stem


207


engages the cam surface


186


on a respective one of the control rods


181


.





FIGS. 18A-18C

, which are collectively referred to as

FIG. 18

, depict respective portions of a diagrammatic cutaway side view of the seal assembly


56


and the packer


26


.

FIGS. 19A-19C

, which are collectively referred to as

FIG. 19

, are views corresponding to

FIGS. 18A-18C

, but show a different operational position.




With reference to

FIGS. 18 and 19

, the packer


26


has therein a cylindrical seal bore


221


. A tubular cylindrical extension


222


is fixedly secured to an end of the packer


26


nearest the vertical casing


13


, and extends away from the packer


26


toward the vertical casing. A cylindrical release surface


223


of reduced diameter is provided on the extension


222


, near the end of the extension remote from the packer


26


. An annular bevel shoulder


226


is provided at the end of the release surface


223


remote from the packer


26


, the release surface


223


being engagable with a shoulder


227


provided on the protective sleeve


147


.




The operation of the disclosed embodiments will now be briefly described. With reference to

FIG. 1

, it is assumed that the vertical and lateral bores of the well


10


have been drilled, and that the casings


13


and


18


have been cemented in place. The seal bore packer


26


is then installed in the lateral casing


18


, and the seal bore packer


21


is installed in the vertical casing


13


below the window


14


.




The entire window assembly


31


is then run into the vertical casing


13


. The window assembly


31


is adjusted vertically and rotationally until the keys


33


engage the mating profiles provided in the walls of the vertical casing


13


. Each of the keys


33


of the latch


32


has a unique profile, so that the window assembly


31


can have only a single angular orientation, in which the window


46


therein is necessary aligned with the window


14


in the casing


13


. When the keys


33


are engaging the mating profiles in the casing


13


, the seal assembly


43


will be sealing engaging the seal bore and the packer


21


, as shown in FIG.


1


.




Then, the dual tubing strings


51


and


52


are simultaneously run into the vertical casing


13


. The seal assembly


53


on the tubing string


51


will be vertically higher than the seal assembly


56


on the tubing string


52


. For example, the distance separating them could be approximately 500 feet, in which case the packer


26


in the lateral casing


18


would be approximately 500 feet away from the vertical casing


13


. As the dual tubing strings


51


and


52


are run into the well with the seal assemblies


53


and


56


in this offset configuration, the dual string hydraulic set retrievable packer


57


is run in on the strings, at a location above the seal assembly


53


. The soft release coupling mechanism


197


(

FIGS. 13 and 17

) releasably secures the locator


126


with respect to the seal assembly


56


and the protective sleeve


147


, as shown in

FIGS. 9 and 14

.




When the locator


126


reaches the window assembly


31


, it will enter the rotation sleeve


71


provided at the upper end of the window assembly. If the lug


138


is rotationally aligned with the slot


72


, the locator


126


will move straight downwardly and the lug


138


will slide into the slot


72


. Typically, however, this rotational alignment will not initially exist, in which case the lug


138


will engage and slide along the helical surface


37


in response to further downward movement of the locator


126


, and will rotate the locator


126


until the lug


138


is aligned with and slides into the slot


72


.




As the lug


138


moves into the slot


72


, the lower end of the locator will approach the wall


76


at the lower end of the sleeve


71


. As this occurs, the wall


76


will engage the lower ends


182


of the two control rods


181


and push them upwardly with respect to the locator


126


, thereby shearing the shear pins


187


which were resisting such upward movement of the control rods


181


. As the control rods


181


move upwardly with respect to the locator


126


against the urging of the springs


183


, the cam surfaces


186


thereon shift so as to allow the springs


211


to move the dogs


206


radially outwardly, out of engagement with the groove


143


provided in the seal tube


141


. This permits the seal tube


141


to move downwardly relative to the locator


126


, away from the insertion position of the seal assembly


56


which is shown in FIG.


9


. Due to the engagement between the split ring


148


and the shoulder


152


on the protective sleeve


147


, the protective sleeve


147


continues downwardly with the seal assembly


56


. The springs


211


ensure that the dogs


206


do not engage the seal assembly


56


as it moves downwardly. This is particularly significant when the protective sleeve


147


is not being used, because it ensures that the dogs


206


do not engage and damage the seals


142


on the tube


141


.




When the lowermost end of the seal assembly


56


reaches the deflector surface


47


(FIGS.


1


and


2


), the lower end is deflected laterally outwardly into the lateral casing


18


. The concave shape of the deflector surface


47


will help to keep the seal assembly centered as it is deflected toward the lateral casing


18


. This is particularly significant if the protective sleeve


147


is not being used, because it helps reduce the likelihood that the seal assembly will engage the edges of the window


14


, which can inflict damage to the seals


142


. Where the protective sleeve


147


is being used, it will protect the seals


142


from jagged edges of the window


14


, even if the seal assembly


56


does happen to engage the edges of the window


14


. Thereafter, as the tubing strings


51


and


52


continue to be run into the well, the seal assembly


56


and the protective sleeve


147


will move further outwardly into the lateral bore


18


.




With reference to

FIGS. 18 and 19

, the seal assembly


56


and protective sleeve


147


will eventually enter the tubular extension


222


on the packer


26


in the lateral casing


18


, until the shoulder


227


on the protective sleeve engages the shoulder


226


on the extension


222


. The engagement of the shoulders


226


and


227


will prevent further movement of the protective sleeve


147


into the extension


222


. At this point, as shown in

FIG. 18

, the ends


182


of the collet fingers


181


on the protective sleeve


147


are disposed within the cylindrical release surface


223


on the extension


222


. The diameter of the cylindrical release surface


223


is selected so that it presses the ends


182


of the collet fingers


181


radially inwardly, and they in turn compress the split ring


148


sufficiently to release the engagement between the split ring


148


and the shoulder


152


(

FIG. 14

) on the protective sleeve


147


. This permits the seal assembly


56


to continue to move ahead into the packer


26


while the protective sleeve remains in the extension


222


, as shown in FIG.


19


. The seals


142


on the seal assembly


56


sealingly engage the seal bore


221


provided in the packer


26


, as shown in FIG.


19


.




As the seal assembly


56


enters the packer


26


, the seal assembly


53


(

FIG. 1

) on the tubing string


51


approaches the upper end of the locater


126


. The scoop surface


133


(

FIG. 9

) on the upper end of the locator


126


guides the seal assembly


53


toward the opening


131


, so that the seal assembly


53


enters the opening


131


, passes through the opening


136


, and enters the seal bore


54


provided in the upper end of the window assembly


31


. Thus, the seal assembly


56


seals within the packer


26


substantially simultaneously with the seal assembly


53


sealing within the seal bore


54


, as shown in FIG.


1


. Then, while applying weight to the tubing strings


51


and


52


, the dual string hydraulic set retrievable packer


57


is actuated. Thereafter, through the tubing string


51


, the packer


57


helps prevent upward movement of the window assembly


31


. The window assembly


31


, in conjunction with the seals at


21


,


26


,


54


and


57


, provides a seal junction which has been rated at a pressure of at least 5,000 psi.




In order to remove the tubing strings


51


and


52


, the packer


57


is released, and the tubing strings


51


and


52


are run upwardly. This extracts the seal assembly


53


from the upper end of the window assembly


31


. Further, movement of the tubing string


52


pulls the seal assembly


56


out of the seal bore


221


(

FIG. 19

) of the packer


26


, and back into the protective sleeve


147


disposed within the extension


222


, as shown in FIG.


18


. At this point, the shoulder


153


on the seal assembly


56


engages the shoulder


154


on the protective sleeve


147


. As the tubing string


52


is further run upwardly, the protective sleeve


147


will be pulled along with the seal assembly


56


.




When the seal assembly


56


and the protective sleeve


147


reach and enter the window assembly


31


, they will move upwardly until they enter the locator


126


and reach the position shown in

FIGS. 9 and 14

. In this position, the shoulder


157


at the upper end of the protective sleeve


147


engages the shoulder


158


on the locator. This prevents further upward movement of the protective sleeve


147


relative to the locator


126


. Therefore, as the tubing string


52


continues to be run upwardly, it pulls the seal assembly


56


upwardly, which in turn pulls the protective sleeve


147


upwardly by virtue of the engagement between shoulders


153


and


154


, and the protective sleeve


147


in turn pulls the locator


126


upwardly, by virtue of the engagement between shoulders


157


and


158


.




The soft release coupling mechanism


197


which is disclosed in

FIGS. 13 and 17

operates in substantially the same manner described above for the coupling mechanism


176


. Accordingly, the operation of the coupling mechanism


197


is not described here in detail.




An optional variation is that a not-illustrated coupling arrangement could be provided between the seal tube


141


and the protective sleeve


147


, in order to positively lock these parts together after they reach the relative position shown in FIG.


19


. Then, as the seal tube


141


was withdrawn from the well, the protective tube


147


would be prevented from moving back down over the seals


142


. Although this would expose the seals to potential damage during withdrawal, the seals would normally be replaced before the seal tube


141


was used again, and so any damage to them during withdrawal would not be significant.




Although multiple embodiments have been illustrated and described, it will be understood that various changes, substitutions and alterations can be made therein, including the rearrangement and reversal of parts, without departing from the scope of the present invention, as defined by the following claims.



Claims
  • 1. A method of running first and second tubing strings into a well, the second tubing string including a seal assembly and a sleeve enclosing the seal assembly, and the well having first and second intersecting wellbores, the method comprising the steps of:positioning an assembly in the first well bore, so that a deflection surface formed on the assembly faces towards the second wellbore, and a passageway formed through the assembly communicates with the first wellbore above and below the assembly; attaching a locator to the second tubing string, the locator including first and second bores, and the second tubing string being received in, and releasably secured against reciprocable displacement through, the second bore; and engaging the locator with the assembly, thereby aligning the first bore with the releasing passageway, aligning the second bore with the deflection surface, and releasing the second tubing string for reciprocable displacement through the second bore.
  • 2. The method according to claim 1, further comprising the step of diplacing the second tubing string through the second bore, so that the second tubing string contacts the deflection surface and is deflected into the second wellbore.
  • 3. The method according to claim 2, further comprising the step of displacing the sleeve relative to the seal assembly in the second wellbore, so that the sleeve no longer encloses the seal assembly.
  • 4. The method according to 3, further comprising the steps of:withdrawing the second tubing string from the second wellbore, thereby displacing the sleeve so that it encloses the seal assembly; and abutting and displacing the locator with the second tubing string, thereby disengaging the locator from the assembly.
  • 5. The method according to claim 1, further comprising the step of inserting the first tubing string through the first bore and into the assembly passageway.
  • 6. The method according to claim 5, further comprising the step of sealingly engaging the first tubing string within the assembly passageway.
  • 7. The method according to claim 1, wherein in the engaging step, the first and second tubing strings are displaced simultaneously in the first wellbore.
  • 8. A method of running first and second tubing strings into a well, the second tubing string including seals covered by a protective sleeve, and the well having first and second intersecting wellbores, the method comprising the steps of:positioning an assembly in the first wellbore, so that a deflection surface formed on the assembly faces toward the second wellbore, and a passageway formed through the assembly communicates with the first wellbore above and below the assembly; attaching a locator to the second tubing string, the second tubing string being releasably secured against reciprocal displacement relative to the locator; engaging the locator with the assembly, thereby releasing the second tubing string for reciprocal displacement relative to the locator and aligning the second tubing string with the deflection surface; and deflecting the second tubing string into the second wellbore.
  • 9. The method according to claim 8, further comprising the step of displacing the protective sleeve to uncover the seals after the deflecting step.
  • 10. The method according to claim 8, further comprising the step of simultaneously running the first and second tubing strings into the first wellbore.
  • 11. The method according to claim 8, further comprising the step of substantially simultaneously sealingly engaging the first tubing string with the passageway and sealingly engaging the second tubing string seals with a sealing device in the second wellbore.
  • 12. The method according to claim 8, wherein the engaging step further comprises aligning the first tubing string with passageway.
  • 13. A method of running first and second tubing strings into a well, the second tubing string including seals covered by a protective sleeve, and the well having a first and second intersecting wellbores, the method comprising the steps of:positioning an assembly in the first wellbore, so that a deflection surface formed on the assembly faces toward the second wellbore, and a passageway formed through the assembly communicates with the first wellbore above and below the assembly; running the first and second tubing strings simultaneously into the first wellbore after the step of positioning the assembly in the first wellbore; sealingly engaging the first tubing string with the passageway in response to the running step; and deflecting the second tubing string off of the deflection surface and into the second wellbore in response to the running step.
  • 14. The method according to claim 13, wherein the deflecting step further comprises engaging a locator with the assembly, the locator being releasably attached to the second tubing string.
  • 15. The method according to claim 14, wherein the engaging step further comprises aligning the first tubing string with the passageway in response to the locator engaging the assembly.
  • 16. The method according to claim 13, further comprising the steps of positioning a seal bore in the second wellbore prior to the running step, and sealingly engaging the second tubing string seals with the seal bore after the deflecting step.
  • 17. The method according to claim 16, wherein the first tubing string sealingly engaging step and the second tubing string sealingly engaging step are performed substantially simultaneously.
RELATED APPLICATIONS

This is a continuation of Application Ser. No. 09/240,370, filed Jan. 29, 1999, abandoned such prior application being incorporated by reference herein in its entirety. This application claims the benefit of U.S. Provisional Application Ser. No. 60/073,083, filed Jan. 30, 1998. This application is related to copending U.S. patent application Ser. No. 09/240,290, filed Jan. 29, 1999, entitled “Method and Apparatus for One-Trip Insertion and Retrieval of a Tool and Auxiliary Device”, now U.S. Pat. No. 6,308,782.

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Provisional Applications (1)
Number Date Country
60/073083 Jan 1998 US
Continuations (1)
Number Date Country
Parent 09/240370 Jan 1999 US
Child 09/765938 US